MXENE WITH EXCELLENT MECHANICAL STRENGTH AND FAST AND HIGH-YIELD ANHYDROUS SYNTHESIS METHOD THEREOF
20230136591 · 2023-05-04
Inventors
- Chong Min Koo (Seoul, KR)
- Tae Gon OH (Seoul, KR)
- Seung Jun LEE (Seoul, KR)
- Seon Joon Kim (Seoul, KR)
- Soon Man Hong (Seoul, KR)
- Seung Sang Hwang (Seoul, KR)
- Albert Lee (Seoul, KR)
Cpc classification
C09K13/00
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to an etching composition and a method of producing a MXene. The etching composition of the present invention can stably and quickly produce a MXene at high temperature. The etching composition of the present invention can produce a MXene in high yield. The etching composition of the present invention can easily produce various types of MXenes. A method using the etching composition of the present invention can produce a MXene having excellent electrochemical and mechanical properties.
Claims
1. An etching composition comprising: an etchant including a halogen element; an ionic compound; an acid haying a pKa of 3 or less; and an anhydrous solvent.
2. The etching composition of claim 1, wherein the concentration of the etchant is in the range of 50 mg/mL to 300 mg/mL.
3. The etching composition of claim 1, wherein the concentration of the ionic compound is in the range of 50 mg/mL to 300 mg/mL.
4. The etching composition of claim 1, wherein the volume fraction of the acid in the composition is in the range of 5% to 30%.
5. The etching composition of claim 1, wherein the etchant is at least one of NH.sub.4HF.sub.2, pyridinium fluoride, a salt of PF.sub.6.sup.−, and a metal fluorine compound.
6. The etching composition of claim 5, wherein the etchant is NH.sub.4HF.sub.2.
7. The etching composition of claim 1, wherein the ionic compound is at least one of a salt of an ammonium cation and a salt of a metal cation.
8. The etching composition of claim 7, wherein the ionic compound is a salt of an ammonium cation.
9. The etching composition of claim 7, wherein the ionic compound is at least one of ammonium hexafluorophosphate, tetrabutylammonium hexafluorophosphate, tetramethylammonium hexafluorophosphate, ammonium tetrafluoroborate, ammonium perchlorate, lithium hexafluorophosphate, sodium hexafluorophosphate, and potassium hexafluorophosphate.
10. The etching composition of claim 1, wherein the acid is at least one of a sulfonic acid-based compound, a sulfuric acid-based compound, a phosphoric acid-based compound, and an acetic acid-based compound.
11. The etching composition of claim 1, wherein the anhydrous solvent is at least one of dimethyl sulfoxide, glycerin, N,N-dimethylformamide, propylene carbonate, and tetrahydrofuran.
12. The etching composition of claim 11, wherein the anhydrous solvent is dimethyl sulfoxide.
13. The etching composition of claim 1, wherein the boiling point of the anhydrous solvent is more than 100° C.
14. A method of producing a MXene, comprising a step of synthesizing a MXene including etching element A in a MAX material, wherein the etching of the element A in the MAX material in the step of synthesizing a MXene is carried out using the etching, composition of claim 1.
15. The method of claim 14, wherein the step of synthesizing a MXene is performed at a temperature of 50° C. or more.
16. The method of claim 14, wherein the step of synthesizing a MXene is performed for a time of 24 hours or less.
17. The method of claim 14, wherein the MAX material is a compound represented by the following Chemical Formula 1:
M.sub.n+1AX.sub.n, [Chemical Formula 1] wherein, in Chemical Formula 1, M is a transition metal, A is a Group 13 element or a Group 14 element, X is carbon or nitrogen, and n is an integer in the range of 1 to 4.
18. A MXene produced by the method of claim 14.
19. The MXene of claim 18, which has a tensile strength of 100 MPa or more.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and other objects, features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing exemplary embodiments thereof in detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0041] Hereinafter, configurations of the present invention will be described in more detail.
[0042] In the present invention, when temperature and/or pressure affect specific physical properties, unless otherwise specified, the temperature is room temperature, and the pressure is normal pressure.
[0043] In the present invention, room temperature means a temperature in its natural state without being specially increased or decreased. The room temperature may be, for example, 23° C. or 25° C.
[0044] In the present invention, normal pressure means a pressure in its natural state without being specially increased or decreased, that is, atmospheric pressure.
[0045] In one aspect, the present invention relates to an etching composition. The etching composition is an anhydrous etching composition. In addition, the etching composition is suitable for etching a MAX material, specifically, chemically etching element A in a MAX material represented as “MAX.”
[0046] In the present invention, anhydrous means having no water. Here, having no water means that water is not present at all, or a very small amount of water is present. For example, in the present invention, when a specific material contains 1 ppm or less, 0.5 ppm or less, or 0.1 ppm or less water, the material may be referred to as an anhydrous material.
[0047] An etching composition of the present invention includes at least an etchant, an ionic compound, an acid, and an anhydrous solvent.
[0048] The above-described etchant is a component that removes element A (i.e., Group 13 element or Group 14 element), which is an element forming a MAX, by forming a bond with the element in the production of a MXene. Usually, a halogen element forms a compound with a Group 13 element or a Group 14 element. Therefore, the etchant includes a halogen element. In the present invention, a compound including fluorine, which is a halogen element, is used as an etchant,
[0049] In the above, when the ionic compound is used in the production of a MXene, the ionic compound is intercalated between layers forming the MXene. As a result, in a MXene formed of a plurality of layers, the ionic compound may be intercalated between the layers to cause delamination between the layers. This effect is mainly exerted by cations in the ionic compound.
[0050] When the etching composition is applied to a high-temperature process, the above-described acid is capable of preventing damage to an object to be etched (in the present invention, MAX material). Specifically, as the acid included in the etching composition, an acid known in the field as a so-called “strong acid” is applied. Therefore, the etching composition of the present invention includes an acid having a pKa of 3 or less. In another example, the pKa of the acid may be 2.5 or less or 2.2 or less, and lower pK as are more advantageous.
[0051] The anhydrous solvent makes it possible to apply the etching composition of the present invention to a high-temperature etching process. The etching composition of the present invention enables etching at a higher temperature than a conventional process using a hydrous solvent. Therefore, as the anhydrous solvent, a solvent having a boiling point exceeding 100° C., which is the boiling point of water, may be used.
[0052] The etching composition of the present invention is particularly appropriate for a process of producing a MXene by etching a MAX material. That is, in the present invention, the etching composition can be used for etching element A of a MAX material.
[0053] In the present invention, when the etching composition is applied to an etching process of a MAX, specifically, the production of a MXene, after appropriately adjusting the type and amount of components included in the etching composition, a MXene can be stably and quickly produced in high yield at high temperature.
[0054] In one example, the concentration of the etchant may be in the range of 50 mg/mL to 300 mg/mL. In another example, the concentration of the etchant may be 60 mg/mL or more, 70 mg/mL or more, 80 mg/mL or more, 90 mg/mL or more, 100 mg/mL or more, 110 mg/mL or more, 120 mg/mL or more, 130 mg/mL or more, 140 mg/mL or more, or 150 mg/mL or more, and 250 mg/mL or less, 200 mg/mL or less 190 mg/mL or less, 180 mg/mL or less, 170 mg/mL or less, 160 mg/mL or less, or 150 mg/mL or less.
[0055] In one example, the concentration of the ionic compound may be in the range of 50 mg/'mL, to 300 mg/mL. In another example, the concentration of the ionic compound may be 60 mg/mL or more 70 mg/mL or more, 80 mg/mL or more, 90 mg/mL or more 100 mg/mL or more, 110 mg/mL or more, 120 mg/mL or more, 130 mg/mL or more, 140 mg/mL or more, or 150 mg/mL or more, and 250 mg/mL or less, 200 mg/mL or less 190 mg/mL or less, 180 mg/mL or less 170 mg/mL or less, 160 mg/mL or less, or 150 mg/mL or less.
[0056] In one example, a liquid acid may be applied as the acid. In this case, the application amount (volume) of the acid may be adjusted so that the etching composition has a desired normal acid concentration.
[0057] In one example, the volume fraction of the acid in the composition may be in the range of 5% to 30%.
[0058] In the present invention, the type of the above-described etchant is not particularly limited. As the etchant, a compound capable of providing a fluorine anion (F.sup.−), upon dissociation may be applied.
[0059] In one example, as the etchant, at least one of NH.sub.4HF.sub.2, pyridinium fluoride, hydrofluoric acid pyridine, trimethylamine trihydrofluoride, tetrabutylammonium fluoride, ammonium fluoride, a salt of PF.sub.6.sup.−, and a metal fluorine compound may be applied. In the present invention, NH.sub.4HF.sub.2 was actually applied.
[0060] In one example, the cation of the ionic compound may induce interlayer delamination of a MXene. Specifically, in the present invention, as the ionic compound, at least one of a salt of an ammonium cation and a salt of a metal cation may be applied. In the present invention, a salt of an ammonium cation is actually applied. Types of counter anions of the cation are not particularly limited. As the ionic compound, an ionic compound having an anion such as PF.sub.6.sup.−, ClO.sub.4.sup.−, BF.sub.4.sup.−, Cl.sup.−, Br.sup.−, I.sup.−, SCN.sup.−, or the like may be applied.
[0061] Meanwhile, in the composition of the present invention, it may be advantageous to apply an ionic compound having PF.sub.6.sup.− anions in consideration of miscibility with an anhydrous solvent. Specifically, as the ionic compound, at least one of ammonium hexafluorophosphate, tetrabutylammonium hexafluorophosphate, tetramethylammonium hexafluorophosphate, ammonium tetrafluoroborate, ammonium perchlorate, lithium hexafluorophosphate, sodium hexafluorophosphate, and potassium hexafluorophosphate may be applied. More specifically, as the ionic compound, one of NH.sub.4PF.sub.6, tetrabutylammonium hexafluorophosphate, and tetramethylammonium hexafluorophosphate may be applied. In the present invention, a combination of two or more of the above may also be selected as the ionic compound.
[0062] As described above, as the acid, a so-called strong acid having the above-described function, that is, a function of preventing damage to an object to be etched even when the etching process is carried out at high temperature, may be applied. In one example, the acid may be at least one of a sulfonic acid-based compound, a sulfuric acid-based compound, a phosphoric acid-based compound, and an acetic acid-based compound.
[0063] In one example, the anhydrous solvent may be a solvent capable of dissolving the acid. As the anhydrous solvent, at least one of DMSO, glycerin, N,N-dimethylformamide, propylene carbonate, tetrahydrofuran, a ketone-based solvent, an alcohol-based solvent such as ethylene glycol, and the like may be used. In the present invention, DMSO is actually applied as the anhydrous solvent. DMSO may be used in consideration of affinity with a MAX or MXene, which will be described below.
[0064] The etching composition of the present invention may additionally include a known component necessary to obtain an effect of selectively etching element A in a MAX material by applying the composition to etching, specifically, the production of a MXene, but the present invention is not limited thereto.
[0065] In another aspect, the present invention relates to a method of producing a MXene.
[0066] The method of the present invention is performed using an anhydrous solution. Specifically, the method of the present invention uses the etching composition of the present invention, which is an anhydrous solution.
[0067] The method includes at least a step of etching element A in a MAX material. Since a MXene is produced by etching element A in a MAX material, hereinafter, the relevant step will be referred to as a step of synthesizing a MXene. The method of the present invention uses the etching composition of the present invention in the step of synthesizing a MXene.
[0068] Through this, the method of the present invention is capable of producing a MXene having both excellent mechanical properties and excellent electrochemical properties. Specifically, the method of the present invention is stably producing such a MXene in high yield and in a short time.
[0069] The method of the present invention is performed using the etching composition, which is an anhydrous solution. Therefore, the method of the present invention can be performed at least at a higher temperature than a conventional method of using a hydrous solvent. That is, the method of the present invention does not damage a MXene even though it is performed at a higher temperature than a conventional method. According to one embodiment, the step of synthesizing a MXene may be performed at a temperature of 50° C. or more. In the method of the present invention, the step of synthesizing a MXene may even be performed at a temperature of more than 100° C.
[0070] Of course, the step of synthesizing a MXene may also be performed at a temperature in the range of 30° C. to 50° C. However, in this case, the synthesis process does not proceed quickly, and somewhat low electrical conductivity may be attained.
[0071] In general, the reaction rate increases with an increasing reaction temperature. In conventional methods, it usually takes a few days to produce a MXene. Therefore, in the method of the present invention, the step of synthesizing a MXene is performed for a time period of 24 hours or less. The shorter the time, the better.
[0072] The method of the present invention is capable of producing various types of MXenes. That is, a wide variety of MAX materials can be applied in the method of the present invention. In one example, the MAX material may be represented by the following Chemical Formula 1:
M.sub.n+1AC.sub.n [Chemical Formula 1]
[0073] In Chemical Formula 1, M is a transition metal, A is a Group 13 element or a Group 14 element, X is carbon or nitrogen, and n is an integer in the range of 1 to 4.
[0074] In addition to the above-described processes, the method of the present invention may additionally include other processes necessary for the production of a MXene, for example, a process of filtering the synthesized MXene.
[0075] In still another aspect, the present invention relates to a MXene. The MXene of the present invention is produced by the method of the present invention.
[0076] As described above, when a MXene is produced by the method of the present invention, the surface of the MXene can be fluorinated. A MXene having a fluorinated surface can have excellent mechanical properties.
[0077] Therefore, according to one embodiment, the MXene of the present invention has higher tensile strength than a conventional MXene. For example, the MXene of the present invention may have a tensile strength of 100 MPa or more, This is at least five times the strength of a conventional MXene. The tensile strength can be measured by a method described below.
[0078] Hereinafter, the present invention will be described in more detail by way of Examples. However, the following Examples do not limit the scope of the present invention.
Example 1
MXene
[0079] A MXene was produced according to the following procedure.
[0080] (1) An etching composition was obtained by mixing, per 1 mL of a solution, 25 mg of a Ti.sub.3AlC.sub.2 powder, 150 mg of NH.sub.4F.sub.2, 150 mg of NH.sub.4PF.sub.6, and 150 μl of methanesulfonic acid with DMSO.
[0081] (2) The solution was stirred at a temperature of 100° C. for four hours to carry out an etching reaction of Ti.sub.3AlC.sub.2.
[0082] (3) The reaction product was washed about three to five times with DMSO.
[0083] (4) The result of (3) was mixed with distilled water (so that the volume ratio of DMSO and water was 8:2) and washed with a centrifuge, and thus a monolayer Ti.sub.3C.sub.2T.sub.x MXene was obtained.
Example 2
MXene
[0084] A MXene was produced in the same manner as in Example 1 except that an etching reaction was carried out at a temperature of 70° C. for 24 hours.
Example 3
MXene
[0085] A MXene was produced in the same manner as in Example 1 except that an etching reaction was carried out at a temperature of 50° C. for 48 hours.
Example 4
MXene
[0086] A MXene was produced in the same manner as in Example 1 except that an etching reaction was carried out at a temperature of 35° C. for 144 hours.
Example 5
MXene
[0087] A MXene was produced in the same manner as in Example 1 except that 60 μl of sulfuric acid was applied instead of methanesulfonic acid.
Example 6
MXene
[0088] A MXene was produced in the same manner as in Example 1 except that 75 μl of phosphoric acid was applied instead of methanesulfonic acid.
Example 7
MXene
[0089] A MXene was produced in the same manner as in Example 1 except that 150 mg of tetrabutylammonium hexafluorophosphate was applied instead of NH.sub.4PF.sub.6.
Example 8
MXene
[0090] A MXene was produced in the same manner as in Example I except that 150 mg of tetramethylammonium hexafluorophosphate was applied instead of NH.sub.4PF.sub.6.
Example 9
MXene
[0091] A MXene was produced in the same manner as in Example 1 except that 25 mg of Ti.sub.3AlCN was applied instead of the Ti.sub.3AlC.sub.2 powder.
Example 10
MXene
[0092] A MXene was produced in the same manner as in Example 1 except that 25 mg of Mo.sub.2TiAlC.sub.2 was applied instead f the Ti.sub.3AlC.sub.2 powder.
Example 11
MXene
[0093] A MXene was produced in the same manner as in Example 1 except that 25 mg of Ta.sub.4AlC.sub.3 was applied instead of the Ti.sub.3AlC.sub.2 powder.
Comparative Example 1
MXene
[0094] (1) An etching composition was obtained by mixing a Ti.sub.3AlC.sub.2 powder, 1 M LiF, and a 9 M aqueous HCl solution,
[0095] (2) The solution was stirred at a temperature of 35° C. for 24 hours to carry out an etching reaction of Ti.sub.3AlC.sub.2.
[0096] (3) The reaction product was washed and purified with distilled water.
Comparative Example 2
MXene
[0097] A MXene was produced according to the following procedure.
[0098] (1) An etching composition was obtained by mixing, per 1 mL of a solution, 25 mg of a Ti.sub.3AlC.sub.2 powder and 150 mg of NH.sub.4F.sub.2 with DMSO.
[0099] (2) The solution was stirred at a temperature of 100° C. for four hours to carry out an etching reaction of Ti.sub.3AlC.sub.2.
[0100] (3) The reaction product was washed about three to five times with DMSO.
[0101] (4) The result of (3) was mixed with distilled water (so that the volume ratio of DMSO and water was 8:2) and washed with a centrifuge, and thus a monolayer Ti.sub.3C.sub.2T.sub.x MXene was obtained.
Comparative Example 3
MXene
[0102] A MXene was produced in the same manner as in Comparative Example 2 except that an etching reaction was carried out at a temperature of 70° C. for 24 hours.
Comparative Example 4
MXene
[0103] A MXene was produced in the same manner as in Comparative Example 2 except that an etching reaction was carried out at a temperature of 50° C. for 48 hours.
Comparative Example 5
MXene
[0104] A MXene was produced in the same manner as in Comparative Example 2 except that an etching reaction was carried out at a temperature of 35° C. for 144 hours.
Experimental Example 1
Observation of Microstructure of MXene
[0105] A photographic image of the MXene of Example 1 was obtained using an SEM (Hitachi Regulus 8230) and a TEM (FEI Tecnai F20 G2). In
[0106] An image of the MXene of Example 1, elemental analysis maps, and the compositional analysis results of regions observed in the image were obtained using EDS (UTIM® Max TLE detector, Oxford Instruments) and a scanning transmission electron microscope (STEM; FEI Tecnai F20 G2) and are shown in
[0107]
Experimental Example 2
Dispersibility of MXene in Solvents
[0108]
Experimental Example 3
Crystal Structure of MXene
[0109]
[0110]
Experimental Example 4
MXene Production Reaction Rate Based on XRD
[0111] Products obtained while varying a reaction time under the temperature conditions of Examples 1 to 4 were analyzed by XRD (time-resolved XRD,
[0112] Comparative Examples 2 to 5 were analyzed in the same manner (
Experimental Example 5
XPS Analysis of MXene
[0113] When the synthesis temperature is high, the structure of a MXene material may change or the MXene may be decomposed. However, it can he seen that the Ti oxidation state analysis results of Examples 1 to 4 measured by XPS are the same (FIG. 14). As a result of quantitative analysis of the elements, it can be seen that the MXenes synthesized by the method of the present invention had a higher F content than a conventional MXene synthesized using a hydrous solvent (
[0114] Here, the XPS results were obtained using a PHI 5000 VersaProbe (ULVAC-PHI, Inc.) instrument. The XPS analysis was performed using incident monochromatic Al Kα (1,486.6 eV) light in the vacuum of about 2×10.sup.−7 Pa. Immediately before measurement, Ar.sup.+ ion beam sputtering treatment (2 kV, 1 min) was performed to remove adsorbates on the surface. Each high-resolution XPS profile was subjected to Shirley background correction and then analyzed according to the Gaussian-Lorentzian approach.
Experimental Example 6
Film Properties
[0115] MXene particles obtained in the Examples were processed into freestanding films using a vacuum filtration technique (
[0116] As a result of measuring the tensile strength of the MXene films synthesized in the Examples, it can be seen that the ultimate tensile strength of the films is five to seven times larger than that of conventional MXene films synthesized in air aqueous hydrofluoric acid (
[0117] An etching composition of the present invention can stably and quickly produce a MXene at high temperature.
[0118] An etching composition of the present invention can produce a MXene in high yield.
[0119] An etching composition of the present invention can easily produce various types of MXenes.
[0120] A method using an etching composition of the present invention can produce a MXene haying excellent electrochemical and mechanical properties.
[0121] A method of producing a MXene of the present invention can stably and quickly produce various types of MXenes having excellent electrochemical and mechanical properties in high yield.
[0122] The MXene of the present invention has excellent electrochemical and mechanical properties.