Marine drives having a muffler for tertiary exhaust outlet
11795858 · 2023-10-24
Assignee
Inventors
- Donald Anderson, Jr. (Oshkosh, WI, US)
- Andrew S. Waisanen (Fond du Lac, WI, US)
- Jeffrey C. Etapa (Oakfield, WI, US)
- Steven R. Johns (Oshkosh, WI, US)
Cpc classification
F02B61/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H20/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H20/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A marine drive has a primary exhaust outlet on its lower gearcase that discharges a primary flow of exhaust gas from the engine to seawater in which the marine drive is situated. A secondary exhaust outlet is located on the marine drive above the primary exhaust outlet and discharges a secondary flow of exhaust gas from the engine to atmosphere around the marine drive at least when the engine is operated at an idle speed. A tertiary exhaust outlet is located on the marine drive between the primary and secondary exhaust outlets, and discharges a tertiary flow of exhaust gas from the engine to the seawater or to the atmosphere depending upon a current location of the tertiary exhaust outlet with respect to the seawater. A muffler is configured to reduce noise emanating from the tertiary exhaust outlet.
Claims
1. A muffler for reducing exhaust noise emanating from a marine drive, the muffler comprising: an expansion chamber for receiving and facilitating expansion of exhaust gas, the expansion chamber comprising inner and outer sidewalls; opposing wings laterally extending from opposite sides of the expansion chamber and configured to be sandwiched between opposing components of the marine drive; and outlet channels formed through the opposing wings, respectively, and extending laterally outwardly relative to the opposite sides of the expansion chamber; and opposing passageways defined between the inner and outer sidewalls, respectively, the opposing passageways being configured to convey exhaust gas from the expansion chamber to the outlet channels, respectively, for discharge from the muffler via the opposing wings.
2. The muffler according to claim 1, further comprising a top portion nested in a bottom portion, wherein the top portion comprises the inner sidewall and wherein the bottom portion comprises the outer sidewall.
3. The muffler according to claim 1, wherein the muffler is configured to re-route the exhaust gas via a tortuous path.
4. The muffler according to claim 1, wherein the muffler is configured to re-route the exhaust gas upwardly along the opposite sides of the expansion chamber.
5. The muffler according to claim 1, wherein the muffler is configured to be sandwiched between a lower gearcase housing of the marine drive or an extension thereof and one of a driveshaft housing of the marine drive or an extension thereof.
6. The muffler according to claim 1, wherein the expansion chamber provides a pathway for a first flow of exhaust gas to a first exhaust outlet on the marine drive and provides a pathway for a second flow of exhaust gas to a second exhaust outlet on the marine drive.
7. The muffler according to claim 1, wherein the opposing outlet channels are configured to discharge the exhaust gas aftwardly on a same side of the muffler.
8. The muffler according to claim 1, wherein the opposing outlet channels are configured to discharge the exhaust gas laterally outwardly from opposite sides of the muffler, respectively.
9. The muffler according to claim 1, wherein the muffler is configured to contain water which muffles the exhaust noise emanating from the muffler.
10. The muffler according to claim 9, wherein the muffler comprises a bottom wall and a forward wall, wherein the bottom wall, forward wall and outer sidewalls together define an interior for containing the water.
11. The muffler according to claim 10, wherein the muffler comprises at least one water inlet configured to convey cooling water to the interior.
12. The muffler according to claim 10, wherein the bottom wall comprises drain holes for metering drainage of the water from the expansion chamber.
13. A muffler for reducing exhaust noise emanating from a marine drive, the muffler comprising: an expansion chamber for receiving and facilitating expansion of exhaust gas; opposing wings laterally extending from opposite sides of the expansion chamber; opposing outlet channels formed through the opposing wings, respectively; wherein the expansion chamber comprises inner and outer sidewalls, and wherein opposing passageways are defined between the inner and outer sidewalls, respectively, the opposing passageways being configured to convey exhaust gas from the expansion chamber to the opposing outlet channels, respectively, for discharge from the muffler, and wherein the muffler is configured to contain water which muffles the exhaust noise emanating from the opposing outlet channels; and a lip seal covering an entrance from the expansion chamber to at least one of the opposing passageways, the lip seal being flexible enough to unseal the entrance under pressure from both the water and from the exhaust gas.
14. The muffler according to claim 13, wherein the lip seal being configured to seal the entrance when the lip seal is under only the pressure from the exhaust gas.
15. A muffler for reducing exhaust noise emanating from a marine drive, the muffler comprising: an expansion chamber for receiving and facilitating expansion of exhaust gas; opposing wings laterally extending from opposite sides of the expansion chamber; opposing outlet channels formed through the opposing wings, respectively, wherein the expansion chamber comprises inner and outer sidewalls, and wherein opposing passageways are defined between the inner and outer sidewalls, respectively, the opposing passageways being configured to convey exhaust gas from the expansion chamber to the opposing outlet channels, respectively, for discharge from the muffler; and at least one lip seal that seals an entrance from the expansion chamber to at least one of the opposing passageways, the at least one lip seal attenuating the exhaust noise emanating via the opposing outlet channels.
16. The muffler according to claim 15, wherein the at least one lip seal is fixed to a lower edge of the inner sidewall.
17. A muffler for reducing noise emanating from a marine drive, the muffler comprising: an expansion chamber for receiving and facilitating expansion of exhaust gas; at least one wing laterally extending from the expansion chamber; and an outlet channel formed through the at least one wing; wherein the expansion chamber comprises inner and outer sidewalls, and wherein a passageway is defined between the inner and outer sidewalls, the passageway being configured to convey exhaust gas from the expansion chamber to the outlet channel for discharge from the marine drive via the at least one wing, and wherein the muffler is configured to be nested in a lower gearcase or an extension thereof of the marine drive such that the at least one wing is sandwiched between the lower gearcase or an extension thereof and a driveshaft housing of the marine drive or an extension thereof and the expansion chamber extends downwardly into the lower gearcase, and such that the exhaust gas is discharged between the lower gearcase or the extension thereof and the driveshaft housing or the extension thereof: wherein the at least one wing further comprises opposing alignment channels for receiving the lower gearcase or the extension thereof and the driveshaft housing or the extension thereof, respectively.
18. The muffler according to claim 17, wherein the outlet channel is oriented laterally outwardly from a port or starboard side of the muffler, respectively.
19. The muffler according to claim 17, wherein the outlet channel is oriented aftwardly from the muffler.
20. The muffler according to claim 17, further comprising a top portion nested in a bottom portion, wherein the top portion comprises the inner sidewall, and wherein the bottom portion comprises the outer sidewall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is described with reference to the following Figures. The same numbers are used throughout the figures to reference like features and like components.
(2)
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) The present disclosure improves upon the apparatuses and methods disclosed in U.S. Pat. No. 8,998,663. In general, the '663 patent discloses an outboard motor having an exhaust conduit that receives exhaust gas from an internal combustion engine and discharges the exhaust gas to the surrounding seawater via an underwater outlet through the propeller. In addition, an opening is formed in the exhaust conduit and permits discharge of exhaust gas to atmosphere via a driveshaft housing of the outboard motor, and specifically via one or both of an idle exhaust relief outlet located with or above a midsection of outboard motor and an outlet located below the idle exhaust relief outlet, closer to the lower end of the driveshaft housing of the outboard motor.
(14) Present
(15) In particular,
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(21) As further explained in the '663 patent, the above-described marine drive arrangements provide certain functional advantages for marine drives, particularly those that require a relatively large amount of thrust in reverse gear, such as joystick piloted marine drives.
(22) Through research and experimentation with the outboard motors disclosed in U.S. Pat. No. 8,998,663 and described herein above, the present inventors have determined that it would be beneficial to achieve the reverse-thrust improvements described in the '663 patent in a manner that does not sacrifice quiet operation of the marine drive. Upon this realization, the present inventors further determined that it would be beneficial to provide a modular muffler design for quieting exhaust noise via the tertiary exhaust outlet (e.g., 16), wherein the modular muffler design provides the option of installing the muffler only on certain marine drives that require this enhancement, thus preventing additional cost and weight penalties on various outboard motor configurations.
(23)
(24) As shown in
(25) The outboard motor 28 also has a secondary exhaust outlet 46 (idle relief) located on the outboard motor 28 above the primary exhaust outlet 44, generally located near the top of the driveshaft housing 34. The secondary exhaust outlet 46 discharges a secondary flow of exhaust gas 47 from the internal combustion engine 29 at least when the internal combustion engine 29 is operated at idle speeds, as described herein above with reference to
(26) The outboard motor 28 also has a tertiary exhaust outlet 48 located on the outboard motor 28 vertically between the primary and secondary exhaust outlets 44, 46. In the illustrated example, the tertiary exhaust outlet 48 is located proximate to the union between the driveshaft housing 34 and lower gearcase housing 36 and adjacent to the cavitation plate 29 on the lower gearcase housing 36; however the location can vary from what is shown. The tertiary exhaust outlet 48 discharges a tertiary flow of exhaust gas 49 from the internal combustion engine 12 to the seawater or to the atmosphere depending on a current location of the tertiary exhaust outlet 48 with respect to the seawater, as described herein above with reference to
(27)
(28) The tertiary flow of exhaust gas 49 follows a tortuous path from the expansion chamber 56 to the tertiary exhaust outlet 48. Specifically, the expansion chamber 56 has inner sidewalls 64 and outer sidewalls 66. Port and starboard passageways 68 vertically extend between the inner and outer sidewalls 64, 66 and are connected to the port and starboard outlet channels 62, respectively. Thus, in this embodiment, the primary flow of exhaust gas 45 is conveyed downwardly through and past the expansion chamber 56 and to the lower gearcase housing 36 for discharge via the primary exhaust outlet 44 through the propeller hub 41. The tertiary flow of exhaust gas 49 is a portion the primary flow of exhaust gas 45 that separates from the primary flow of exhaust gas 45 and flows upwardly through the port and starboard passageways 68 and then aftwardly through the port and starboard outlet channels 62 for discharge from the outboard motor 10. The present inventors have determined that the cross-sectional shapes, sizes and lengths of the passageways 68 and outlet channels 62 are parameters that can be purposefully designed through research and experimentations so as to achieve a preferred exhaust noise associated with the tertiary flow of exhaust gas 49.
(29) Referring to
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(31) The muffler 90 also includes feature wherein cooling water from the internal combustion engine is used to muffle the sound of the tertiary flow of exhaust gas 49 (commonly referred to in the art as “water-lift muffler” functionality. In particular, a supply of cooling water 91 (see
(32) The muffler 90 also has one or more lip seals 96 that cover the entrances to the port and starboard passageways 68 from the expansion chamber 56. In the illustrated example, port and starboard lip seals 96 are fixed to lower edges of the inner sidewalls 64 and extends across the entrances into an abutting engagement with outer sidewalls 66. The seals 96 and/or lower edges can have a continuous length or be broken up into several pieces or segments. The lip seals 96 are resilient members (e.g. flexible rubber) and are made soft enough to open under external pressure from the seawater surrounding the outboard motor and internal pressure from the tertiary flow of exhaust gas 49 to thereby allow the tertiary flow of exhaust gas 49 to exit the muffler 90 via the port and starboard passageways 68 and port and starboard outlet channels 62. The lip seals 96 are made rigid enough to remain closed under only the internal pressure from the tertiary flow of exhaust gas 49. This helps meter the flow of exhaust gas via the tertiary exhaust outlet 48. The lip seals 96 thus can be included to provide added attenuation. When the lip seals 96 are underwater (for example when the outboard motor is operated at idle speed), the lip seals 96 are pushed out of the way under the external force of the water, which is acceptable because the tertiary exhaust outlet 49 is under the water. The lip seals 96 flex and allow the exhaust gas to flow up through the muffler 90.
(33)
(34) In the above description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different systems and method steps described herein may be used alone or in combination with other systems and methods. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims.