Energy Storage Systems
20220390186 · 2022-12-08
Assignee
Inventors
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/4935
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2220/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H2240/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2103/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/45
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2101/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2103/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24H7/0441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/2014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D2200/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D18/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is herein described energy storage systems. More particularly, there is herein described thermal energy storage systems and use of energy storable material such as phase change material in the provision of heating and/or cooling systems in, for example, domestic dwellings.
Claims
1.-67. (canceled)
68. A PCM-HTF heat exchanger apparatus for heat transfer between a phase change material bank and a heat transfer fluid comprising: an insulated enclosure containing alternating layers of phase change material or phase change material composite or phase change material/composite in a matrix or honeycomb of fins made of for example but not limited to metal or graphite or conductive plastic; and formed or shaped heat exchangers made of a material for example but not limited to copper, aluminium or steel, plastic or metalized film; wherein the said material is shaped or formed by for example but not limited to applying a thin film over or vapour deposition onto a form or directly to a layer of solid phase change material/composite, or pressing, stamping or moulding said material; wherein the formed heat exchangers are formed to provide a network or networks of discrete branching or non-branching, independent or connected, crossing or non-crossing channels to carry one or more independent heat transfer fluids.
69. A PCM-HTF heat exchanger apparatus as in claim 68, wherein at least one layer of heat exchanger comprises two formed heat exchangers attached back-to-back with a flat plate interposed creating separate channels on either side of the flat plate.
70. A PCM-HTF heat exchanger apparatus as in claim 68, wherein different heat exchanging layers or channels of the apparatus supplies different services.
71. A PCM-HTF heat exchanger apparatus as in claim 68, wherein the formed heat exchangers are applied to a phase change material or phase change material composite layer that has been pre-formed with the same pattern of channels.
72. A PCM-HTF heat exchanger apparatus as in claim 68, wherein the phase change material layer reduces in thickness in the direction of flow of at least one heat transfer fluid in order to provide, when discharging, simultaneous or near-simultaneous heat depletion of all phase change material in contact with a given series of heat exchanger channels.
73. A PCM-HTF heat exchanger apparatus as in claim 68, wherein the network or networks of channels form patterns on several scales, for example but not limited to: long wavelength sinusoidal displacement in one, two or three dimensions; and/or deep narrow groove indentations in the phase change material or phase change material composite layer running broadly parallel to the flow direction; and/or small scale patterns, for example, but not limited to: ridges, bumps, fins or grooves in spiral, linear, herring-bone, crossed, pseudo-random or aperiodic patterns.
74. A PCM-HTF heat exchanger apparatus as in claim 68, wherein at least one phase change composite layer is constructed by forming the said layer's shape from a selected density of expanded natural graphite; wherein said forming step comprises for example but not limited to machining a pre-formed slab of expanded natural graphite of the said density, or preforming expanded natural graphite during its manufacture to the correct shape and density using a shaped press, or compressing low-density expanded natural graphite in-situ during the construction of the heat exchanger; and wherein phase change material is infiltrated into gaps within the expanded natural graphite before, during or after construction.
75. A PCM-HTF heat exchanger apparatus as in claim 68, wherein magneto-calorific material is integrated into the heat exchanger either by: at least one phase change composite layer comprises phase change material mixed with a thermal conductivity enhancer and a magneto-calorific material; and/or magneto-calorific material attached to at least one heat exchanger; wherein heat is pumped to/from each bank by controlling the movement of magnets or application of magnetic fields.
76. A PCM-HTF heat exchanger apparatus as in claim 68, wherein the heat exchange comprises one or more void spaces positioned at one or several sides of the layered structure or set of tubes and equipped with holes, slots or other arrangements to allow heat transfer fluid to flow between the void and the channels and tubes of the heat exchanger apparatus.
77. A heat exchanger apparatus as in claim 68, wherein the channels in the heat exchanger are configured in a biomimetic network; wherein external tubes of a given diameter extend directly to one or more main arterial channels of the same diameter; and each arterial channel tapers in size as it passes deeper into the PCM composite; wherein ⋅ each arterial channel splits in a sequence of branching steps to the smallest diameter; wherein the smallest diameter channels progressively join together to form larger and larger channels finally forming one or more large vein channels exiting the PCM or PCM composite to a pipe connector.
78.-82. (canceled)
83. A PCM-HTF heat exchanger apparatus as in claim 68, comprising: a PCM-HTF heat exchanger encircles an air-HTF fin-tube heat exchanger in front of or behind which is mounted a fan; wherein at least one Tubes form continuous paths passing alternately through the PCM-filled and air-filled regions of the heat exchanger.
84. (canceled)
85. A combined thermal energy store and thermal energy collector/radiator apparatus as in claim 68, wherein the thermal store controls the flow rate and circulation path of the heat transfer fluid from a heat source, for example but not limited to solar thermal panels; by measuring the external energy input to the heat source, including but not limited to solar irradiance falling on the heat source, or measuring the temperature of the heat source; and directing the heat transfer fluid at the controlled rate to a chosen PCM bank or banks.
86. A thermal energy store apparatus as in claim 85, wherein the irradiance is indirectly measured through measurement of the heat transfer fluid at the exit point of the heat source and the heat transfer fluid flow rate.
87. A thermal energy store apparatus as in claim 85, wherein the flow rate and/or circulation path of the heat transfer fluid are chosen to return the heat transfer fluid to the heat source at a temperature selected to enhance thermodynamic efficiency of the heat source.
88. A thermal energy store apparatus as in claim 87, wherein the heat source, comprising thermally isolated segments; wherein the heat transfer fluid passes sequentially through segments of the heat source; wherein the heat imparted by the heat transfer fluid to each segment sequentially increases through thermally isolated segments.
89. A thermal energy store apparatus as in claim 85, wherein the heat source is a solar thermal energy source.
90. A PCM-HTF heat exchange apparatus as in claim 68, wherein the distribution of phase change material or phase change material composite around a tube or equivalent is not held constant: wherein the distribution is designed to ensure that all along the tube, when discharging, the time when the specific heat of the PCM is depleted is broadly the same along a portion of or the majority of the tube; Wherein the PCM-HTF exchanger geometry is such that the amount of PCM associated with each section along the tube is scaled by the power related to that section.
91. A PCM-HTF heat exchanger apparatus as in claim 90, wherein the distribution of phase change material to a given tube or equivalent tapers, associating a larger amount of PCM with a tube or equivalent near the entrance of the heat transfer fluid to a smaller amount towards the end of the tube's or equivalent's path through the PCM.
92. A PCM-HTF heat exchanger apparatus as in claim 90, wherein the distribution of phase change material or phase change material composite is also dependent on: Distance that the heat must travel through the PCM, PCM composite or fin in the system; and/or The specific heat of any fins, the thermal conductivity enhancer or PCM and latent heat of elements of the system.
93. A PCM-HTF heat exchanger apparatus as in claim 89, wherein the PCM-HTF heat exchanger apparatus comprises one or more channels formed of: Tubes or equivalent presenting, in cross-section, a spiral arrangement spiralling out from a central tube, with each alternate tube running in the opposite direction to the preceding tube, with spacing between tubes on the spiral increasing along the spiral path in a logarithmic way, and heat transfer fluid starting from the outermost tube and ending at the central tube; and/or Several rows of tubes, with decreasing vertical spacing between successive rows in the direction of heat transfer fluid flow, with each successive row containing more tubes spaced closer together; wherein every alternate tube runs in opposite directions; and/or Thick layers of PCM or PCM composite with widely spaced channels for HTF moving to thin layers of PCM or PCM composite with closely spaced channels in the direction of heat transfer fluid flow; and/or a water tank filled with metal or plastic spheres encapsulating PCM arranged in layers with larger spheres at the bottom of the tank and progressively reducing size in successive layers up the tank in which water flows in at the bottom and out at the top.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0538] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawing in which:
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DETAILED DESCRIPTION
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[0575] In
The energy density of the PCM heat store (kWh stored per litre) will be much higher than for water;
Large amounts of energy can be stored (melting) or extracted (freezing the PCM) within very narrow temperature bounds around the melting point—thus each bank can genuinely represent a specific temperature in a heating ladder;
There is no reason to stick to cylindrical shapes typical for water tanks: the store can be a cuboid or any shape convenient to the application which means further density advantages.
[0576] As long as over the whole storage cycle the different banks of the multi-bank PCM heat store are kept in equilibrium (i.e. as much heat is added to any given bank as is extracted from the same bank via water heating and incidental losses) it can at any given moment accept heat from any environmental heat source at any temperature from over 15° C. to over 50° C. (for the example in
[0577] A low flow rate to take heat from the solar panel at 60° C. to load into the 50° C. bank; or
[0578] A higher flow rate to take heat at 40° C. to load into the 35° C. bank.
[0579] It should be noted also that heat transfer fluid that started at the solar panel at say 60° C. is, after it exits the heat exchanger in the 50° C. bank, still at or above 50° C. This can be routed now to load heat to the 45° C. bank, and so on down to the coolest bank. Thus heat transfer fluid can be made to return to the solar panel at around 15° C. in this example to be warmed again. So almost all the useful heat collected by the solar panel can be extracted and stored. Also the solar thermal panel itself will perform more efficiently, with lower thermal losses, by virtue of the low temperature of heat transfer fluid entering it.
[0580] A further preferred embodiment is to nest the banks of PCM inside each other like Russian dolls. Such an energy storage system 200 is shown in
[0581] The innermost bank 202h would be the hottest, with the outermost bank 202a the coolest. Of course there would still be maintained some insulation between each layer. In this case the loss of heat from each bank would be proportional to the much smaller ΔT between each bank and its outer neighbour.
TABLE-US-00001 Bank (° C.) ΔT (° C.) Derived by (° C.) 55 5 55-50 50 5 50-45 45 5 45-40 40 5 40-35 35 5 35-30 30 5 30-25 25 5 25-20 20 5 20-15 15 −5 15-20
[0582] By contrast, the embodiment of
[0583] For a multi-bank PCM store inside a house, with surrounding temperature 20° C.:
TABLE-US-00002 Bank (° C.) ΔT (° C.) Derived by (° C.) 55 35 55-20 50 30 50-20 45 25 45-20 40 20 40-20 35 15 35-20 30 10 30-20 25 5 25-20 20 0 20-20 15 −5 15-20
[0584] The embodiment of
[0585] This means energy storage system 200 will store the heat put into it much better than energy storage system 100 (although over time the grade of heat it holds will reduce as heat flows from the high temperature core out to lower temperature banks around it). It will also be cool to the touch making it possible to integrate it into places one would not want to put a hot water tank.
[0586] It should be noted that everything described so far can also apply in inverse for cold applications, with a coldest layer as the innermost bank, well below environmental temperature, and increasingly warm layers surrounding it, with the outermost layer the warmest at close to environmental temperature.
[0587] We now refer to
[0588] We now refer to
[0589] To generate cool for air-conditioning, heat can be removed from a bank of the PCM cool store using a heat pump and concentrated to a suitable higher temperature. This higher temperature heat could be released to the environment; however an alternative is to add it to a bank of a PCM heat store that needs additional heat.
[0590] The highlighted path in
[0591] It is not clear that there really need to be two distinct stores (one for heat and one for cold) as the ranges of useful temperature overlap.
[0592] In
[0593] Most practical implementations of Multi-Bank PCM Heat/Cool Stores will need to re-balance the amount of heat stored between banks. Sometimes this will be possible purely by controlling the flow of heat from environmental sources to each bank; however it is likely that this will not always be possible.
[0594] Furthermore, often some banks of PCM are required, for example for air conditioning, at below ambient temperature or below room temperature. A conveniently cold ambient source may not be available.
[0595] A multi-bank PCM heat store could be configured with one or more heat pumps. These could be connected by heat exchangers, valves, etc in such a way that the heat pump(s) can pump heat from any bank to any warmer bank.
[0596] Many practical implementations of heating and cooling systems using multi-bank phase change heat stores will likely include one or more heat pumps to provide a guaranteed way to lift heat from cooler to warmer.
[0597] A heat pump can be time multiplexed to perform dual duty both as a bank to bank heat pump and also as an external heat pump as in practice, there will be occasions when it makes sense to transfer heat directly from colder to hotter banks of a thermal store, and others when it makes sense to remove heat to or extract heat from the surrounding environment. With suitable configuration of pipes and valves it is possible to allow for all these possibilities. In that case control algorithms can add this direct transfer to their repertoire and optimise for this as well, thus dynamically choosing it when appropriate. This is shown in
[0598] Instead of time-sharing or multiplexing a heat pump, an alternative is to interpose a lower capacity heat pump between each bank. This is illustrated in the energy storage system 800 shown in
[0599] An application of a heat & cool store for domestic heating, hot water and air conditioning from environmental heat sources using a shared heat pump is shown in
[0600] Consider the case where environmental heat is loaded into an MBCPM Heat/Cool Store by using an External Heat Pump to raise the temperature at which heat is transferred from the environmental source to the Heat Store to above the temperature of the coldest bank of the Heat Store
[0601] Instead of using a heat pump to directly move heat from a lower temperature environmental source, a thermal store could instead be configured with one or more additional (colder) banks of PCM that have temperatures lower than the environmental source. The heat from the environmental source can flow into these colder banks without initial heat pumping.
[0602] Heat pumps interposed between each bank of the thermal store can be used to pump the heat so acquired to hotter banks; thereby making the heat useful and keeping the colder banks at a low enough temperature that they can continue to capture environmental heat thus eliminating the need for any external heat pumps.
[0603] We can consider the example of an MBCPM system used to drive a radiator-based central heating system, where the primary heat source is a ground loop recovering low grade heat from the earth at 5° C.
[0604] We refer to
[0605] In one case as shown in
[0606] Bank 1102a, specially configured with PCM with melting point 0° C., is introduced. Heat is captured from ground water 1120 by passing this 5° C. fluid through heat exchange with the 0° C. bank 1102a. Later or simultaneously, this heat is pumped to the warmer banks using heat pumps 1104.
[0607] It will be clear to those of skill in the art, that the above described embodiment of the present invention is merely exemplary and that various modifications and improvements thereto may be made without departing from the scope of the present invention. For example, any suitable type of phase change material may be used which can be used to store energy.