GAS PROCESSING DEVICE & METHOD

Abstract

A methane conversion device is provided that includes a reaction chamber comprising a converter that is configured to oxidize methane. A sensor is provided that is adapted to detect the presence of methane within gas exterior to the methane conversion device. A positioner is provided for positioning the device on an animal.

Claims

1. A methane conversion device, comprising: a reaction chamber comprising a converter that is configured to oxidize methane; a sensor that is adapted to detect the presence of methane within gas exterior to the methane conversion device; and a positioner for positioning the device on an animal.

2. The device of claim 1, wherein the porous material is provided by a zeolite mineral.

3. A methane conversion device comprising: a reaction chamber; a sensor that is adapted to detect the presence of methane within gas exterior to the methane conversion device; a converter that is configured to oxidize methane; and a positioner for positioning the device on an animal.

4. A methane conversion device according claim 3, wherein the device comprises a filter configured to inhibit the entry of one or more gaseous species other than methane into the reaction chamber.

5. A methane conversion device according to claim 3, wherein the device comprises a trap configured to trap methane before it enters the reaction chamber.

6. A methane conversion device according to claim 1, wherein the reaction chamber has a volume less than 200 ml.

7. A methane conversion device according to claim 1, wherein the converter comprises a heating element.

8. A methane conversion device according to claim 7, wherein the heating element comprised in the converter is a wire.

9. A methane conversion device according to claim 7, wherein the heating element comprised in the converter is a metallic resistance heating element.

10. A methane conversion device according to claim 9, wherein the metallic resistance heating element comprises principally nickel.

11. A methane conversion device according to claim 10, wherein the metallic heating element is a nichrome wire.

12. A methane conversion device according to claim 8, wherein the heating element comprised in the converter is located within the reaction chamber.

13. A methane conversion device according to claim 6, wherein the converter comprise additionally a catalyst, the catalyst being located within the reaction chamber.

14. A methane conversion device according to claim 13, wherein the catalyst comprises palladium.

15. A methane conversion device according to claim 1, wherein the positioner comprises a nose ring.

16. A method of converting methane emitted from an animal into other chemical species, comprising the steps of: a. providing a methane conversion device comprising a reaction chamber comprising a converter that is configured to oxidize methane, a sensor that is adapted to detect the presence of methane within gas exterior to the methane conversion device, and a positioner for positioning the device on an animal; and b. positioning the device on an animal.

Description

DESCRIPTION OF THE FIGURES

[0030] The following example embodiments are representative of example techniques and structures designed to carry out the objects of the present general inventive concept, but the present general inventive concept is not limited to these example embodiments. In the accompanying drawings and illustrations, the sizes and relative sizes, shapes, and qualities of lines, entities, and regions may be exaggerated for clarity. A wide variety of additional embodiments will be more readily understood and appreciated through the following detailed description of the example embodiments, with reference to the accompanying drawings in which:

[0031] FIG. 1 shows a schematic front elevation view of a first embodiment of a methane conversion device according to a first aspect of the present invention;

[0032] FIG. 2 shows a schematic rear elevation view of the device of FIG. 1;

[0033] FIG. 3 shows a cross-sectional view of the device of FIG. 1; and

[0034] FIG. 4 shows a cross-sectional view of a second embodiment of a methane conversion device according to the first aspect of the present invention.

DETAILED DESCRIPTION

[0035] Reference will now be made to the example embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings and illustrations. The example embodiments are described herein in order to explain the present general inventive concept by referring to the figures.

[0036] The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the structures and fabrication techniques described herein. Accordingly, various changes, modification, and equivalents of the structures and fabrication techniques described herein will be suggested to those of ordinary skill in the art. The progression of fabrication operations described are merely examples, however, and the sequence type of operations is not limited to that set forth herein and may be changed as is known in the art, with the exception of operations necessarily occurring in a certain order. Also, description of well-known functions and constructions may be simplified and/or omitted for increased clarity and conciseness.

[0037] Note that spatially relative terms, such as “up,” “down,” “right,” “left,” “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over or rotated, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0038] Referring to FIGS. 1-3, a methane conversion device 10 comprises a housing 12 in which are provided a reaction chamber 14 and a battery compartment 16. The housing further comprises a methane sensor 18 disposed on the front side of the conversion device and blowing means 20 located adjacent the methane sensor 18 on the front side of the combustion device. Blowing means 20 are provided by an axial flow fan that is configured to drive gas from the exterior of the device towards reaction chamber 14.

[0039] Exhaust 22 is provided on the rear side of conversion device 10 and adapted to channel a gas stream from reaction chamber 14 towards the exterior of the device 10.

[0040] A palladium-containing catalytic bed is located within reaction chamber 14. The catalytic bed is in thermal contact with nichrome wire heating element 24.

[0041] Opposed arms 28a, 28b are configured to retain the septum of the bovine therebetween. Tensioning bar 29 allows opposed arms 28a, 28b to be pulled closer together.

[0042] In use, opposed arms 28a,b are positioned on either side of the septum of the bovine and tensioning bar 29 is tightened so that opposed arms 28a,b retain the septum securely therebetween. Conversion device 10 is oriented such that the front side of the device faces the bovine's mouth. When the sensor 18 detects a methane concentration greater than e.g. 200 ppm, the blowing means 20 are activated to direct the exhaled gas from the bovine into reaction chamber 14. The catalyst in reaction chamber 14 is heated to a temperature of e.g. 600-700° C. by the nichrome wire heating element 24. The methane gas passing over the catalyst is oxidized to form principally water vapor and carbon dioxide, which are expelled from the device via exhaust 22.

[0043] Thus, the gas flow through the device follows the path denoted by arrow A-A.

[0044] An alternative embodiment of the combustion device is shown in FIG. 4 that has the same features as the embodiment of FIGS. 1-3, except that a filter 30 is provided between the blowing means 20 and the exhaust 32, instead of a catalyst. The filter 30 absorbs gasses such as carbon dioxide that are also present in the bovine exhalation, in order to increase the concentration of methane in the gas being transferred to the exhaust 32.

[0045] In this embodiment, the reaction chamber is provided within the exhaust 32. The reaction chamber comprises a nichrome wire heating element 34.

[0046] Other features of this alternative embodiment of the combustion device are the same as for the embodiment of FIGS. 1-3, and are denoted by like numerals.

[0047] In use, opposed arms 28a, 28b are positioned on either side of the septum of the bovine and tensioning bar 29 is tightened so that opposed arms 28a, 28b retain the septum securely therebetween. The combustion device 10′ is oriented such that the front side of the device faces the bovine's mouth. When the sensor 18 detects a methane concentration greater than e.g. 200 ppm, blowing means 20 are activated to direct the exhaled gas from the bovine through filter 30 and into exhaust 32.

[0048] Filter 30 extracts carbon dioxide from the gas stream, so as to increase the methane concentration to a level above the lower explosive limit of methane, which is approximately 4% by volume of air, depending on temperature and pressure. Once the gas stream enters exhaust 32 it passes over nichrome wire heating element 34, which is heated to a temperature of 700-800° C. The heating element 34 causes the methane in the gas stream to become oxidized to form principally carbon dioxide and water vapor, which are then expelled from the device via exhaust 32.

[0049] Thus, the gas flow through the device follows the path denoted by arrow B-B.

[0050] In a variant of the embodiment of FIG. 4, the filter 30 is provided by a chamber containing zeolite particles that are adapted to trap methane and carbon dioxide, while allowing nitrogen and oxygen to pass through into the reaction chamber 32. Once the zeolite particles reach saturation point (that is, they are not able to absorb any more carbon dioxide or methane), a filter heating element (not shown) is activated. This causes the trapped methane to be released into the reaction chamber 32 at a relatively high concentration, so that it may become oxidized as it passes over heated nichrome wire 34. This arrangement helps to ensure that the methane concentration in the reaction chamber 32 is above the lower explosive limit of the methane.

[0051] In a further modification of this variant, a further filter (not shown) is provided between blowing means 20 and the zeolite-containing chamber 30, the further filter being adapted to limit the amount of carbon dioxide arriving at the zeolite-containing chamber 30, so that the capacity of the zeolite particles to trap methane is increased.

[0052] Numerous variations, modifications, and additional embodiments are possible, and accordingly, all such variations, modifications, and embodiments are to be regarded as being within the spirit and scope of the present general inventive concept. For example, regardless of the content of any portion of this application, unless clearly specified to the contrary, there is no requirement for the inclusion in any claim herein or of any application claiming priority hereto of any particular described or illustrated activity or element, any particular sequence of such activities, or any particular interrelationship of such elements. Moreover, any activity can be repeated, any activity can be performed by multiple entities, and/or any element can be duplicated.

[0053] It is noted that the simplified diagrams and drawings included in the present application do not illustrate all the various connections and assemblies of the various components, however, those skilled in the art will understand how to implement such connections and assemblies, based on the illustrated components, figures, and descriptions provided herein, using sound engineering judgment. Numerous variations, modification, and additional embodiments are possible, and, accordingly, all such variations, modifications, and embodiments are to be regarded as being within the spirit and scope of the present general inventive concept.

[0054] While the present general inventive concept has been illustrated by description of several example embodiments, and while the illustrative embodiments have been described in detail, it is not the intention of the applicant to restrict or in any way limit the scope of the general inventive concept to such descriptions and illustrations. Instead, the descriptions, drawings, and claims herein are to be regarded as illustrative in nature, and not as restrictive, and additional embodiments will readily appear to those skilled in the art upon reading the above description and drawings. Additional modifications will readily appear to those skilled in the art. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.