Group of manual pliers
11794361 · 2023-10-24
Assignee
Inventors
Cpc classification
B26B13/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Manual pliers of different types and/or geometries are described. The manual pliers have a modular design. Here, without any adaptations of the design, a base module can be combined with different pliers head modules. The modular design makes it possible to reduce the manufacturing costs and to use a large number of same parts for manufacturing manual pliers of different types.
Claims
1. A group of manual cutters, comprising: a) manual cutters of a first group part, and b) manual cutters of a second group part, c) wherein the manual cutters of the first group part and the manual cutters of the second group part have different configurations to process different workpieces, wherein d) the manual cutters of the first group part and the manual cutters of the second group part have a modular design and comprise differing cutters head modules, identical transmission modules, and a respective movable hand lever, e) each cutters head module of the differing cutters head modules comprises a base body having a respective first housing plate and respective cutting jaws, the respective cutting jaws comprising a respective fixed cutting jaw and a respective movable cutting jaw having respective first toothing, the respective cutting jaws of a first cutters head module of the differing cutters head modules comprise open cutting jaws in a first configuration of the differing configurations, and the respective cutting jaws of a second cutters head module of the differing cutters head modules comprise circumferential closed cutting jaws in a second configuration of the differing configurations, f) each transmission module of the identical transmission modules comprises a respective second housing plate and respective transmission elements, the respective transmission elements comprising a respective latching lever and a respective pushing lever, and the respective second housing plate comprising at least one respective swivel bolt, g) each transmission module of the identical transmission modules is mounted to the respective movable hand lever, the respective movable hand lever is pivotably coupled to the at least one respective swivel bolt thereby forming a respective first pivot joint, h) the respective pushing lever comprises a respective second toothing at a respective first end of the respective pushing lever, the respective second toothing being directly engaged with the respective first toothing of the respective movable cutting jaw of the respective cutting jaws of a respective differing cutters head module of the differing cutters head modules, a respective second end of the respective pushing lever is pivotably coupled to a respective distal end of the respective movable hand lever thereby forming a respective second pivot joint, the respective first pivot joint being located between the respective second pivot joint and a respective proximal end of the respective movable hand lever, and movement of the respective movable hand lever about the respective first pivot joint results in movement of the respective pushing lever about the respective second pivot joint and causes rotation of the respective movable cutting jaw of the respective cutting jaws of the respective cutters head module in an opposite direction; i) the respective latching lever comprises a respective latching nose being latched to the respective first toothing of the respective movable cutting jaw of the respective cutting jaws for latching a respective pivot position of the respective movable cutting jaw of the respective cutting jaws, the respective latching lever being coupled to the respective second housing plate at a respective third pivot joint, j) movement of the respective pushing lever about the respective second pivot joint provides for the engagement of the respective second toothing of the respective pushing lever with the respective first toothing of the respective movable cutting jaw thereby driving movement of the respective latching lever about the respective third pivot joint, k) the respective cutters head module of the differing cutters head modules is assembled to a respective transmission module of the identical transmission modules such that a first end region of the at least one respective swivel bolt is mounted to the respective first housing plate of an integral base body of the respective cutters head module and a second end region of the at least one respective swivel bolt is mounted to the respective second housing plate of the respective transmission module, l) each transmission module forms an opening through which the at least one respective swivel bolt and the respective transmission elements of the identical transmission modules are exposed when the respective cutters head module is detached, m) the opening is at least partially closed by the respective first housing plate of the respective cutters head module, and n) in this at least partially closed state of the opening, the respective transmission elements of the respective transmission module are moved and extend between the respective second housing plate of the respective transmission module and the respective first housing plate of the respective cutters head module, in the at least partially closed state the respective second housing plate of the respective transmission module and the respective first housing plate of the respective cutters head module being fixedly mounted to each other.
2. The group of manual cutters of claim 1, the respective first toothing being disposed along an edge of the respective movable cutting jaw.
3. The group of manual cutters of claim 2, wherein pivoting the respective movable hand lever causes rotation of the respective movable cutting jaw of the respective cutting jaws, and the respective movable hand lever and the respective movable cutting jaw of the respective cutting jaws pivot on different axes.
4. The group of manual Oars cutters of claim 3, wherein movement of the respective movable hand lever in a clockwise direction leads to a simultaneous movement of the respective movable cutting jaw of the respective cutting jaws.
5. The group of manual cutters of claim 2, wherein the respective transmission elements of the respective transmission module are supported by the respective second housing plate to guide the respective transmission elements during actuation of the manual cutters of the first group part or the manual pliers of the second group part.
6. The group of manual cutters of claim 2, wherein: each cutters head module of the differing cutters head modules comprises a respective fourth pivot joint linking the respective movable cutting jaw to the respective fixed cutting jaw of the respective cutting jaws.
Description
DETAILED DESCRIPTION
(1) In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
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DESCRIPTION OF THE FIGURES
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(14) A swivel bolt 10 for the formation of a pivot joint 52 is held by the housing plate 9. By the swivel bolt 10 the movable hand lever 3 is pivotally supported by the housing plate 9 and so by the fixed hand lever 2. Additionally, an opening spring 11 (here a leg of a spiral spring or leg spring) is supported by the swivel bolt 10. The housing plate 9 carries a bolt 12 which extends through a biasing spring 13 (here also a spiral spring or leg spring). Furthermore, the housing plate 9 carries distance holders 14, 15 formed by stepped bolts or sleeves. A latching lever 16 is supported by a swivel bolt 17 for the provision of a pivot joint 53 for being pivoted relative to the housing plate 9. With stepped end regions protruding on both sides of the latching lever 16 the swivel bolt 17 at the same time forms another distance holder 18. By a pivot joint 20 a pushing lever 19 is pivotally mounted to the hand lever plate. The pivot joint 52 formed with the swivel bolt 10 is located between the pivot joint 20 for the support of the pushing lever 19 and the hand lever 7. For the shown embodiment, the pivot joint 20 is formed with a divided circular cutting of the hand lever plate 5 with a circumferential angle being slightly larger than 180°. An end region of the pushing lever 19 having the shape of a part of a cylinder is pressed or “clipsed” into the cutting.
(15) By a pivot joint 21 a fixing lever 22 is linked to the hand lever 3. The pivot joint 21 is located between the handle 7 and the swivel bolt 10.
(16) The hand lever 3, the fixing lever 22, the latching lever 16 and the pushing lever 19 can be pivoted about pivot axes being parallel to each other and having an orientation perpendicular to the pliers head plane. During a pivoting movement of this type the transmission elements or the hand lever plate 5, the latching lever 16 and the pushing lever 19 are at least partially guided by the housing plate 9. The opening spring 11 and the biasing spring 13 are biased by a torsional moment. The vector of the torsional moment also has an orientation vertical to the pliers head plane. In the partially disassembled state shown in
(17)
(18) In the operational state shown in
(19)
(20) Upon application of actuating forces to the hand levers 2, 3, the hand levers 2, 3 are moved towards each other in a first part of the working stroke. This has the consequence that by the engagement with the toothings 31, 32 the pushing lever 19 applies a closing force upon the movable cutting jaw 23. The closing force comprises a component having an orientation in circumferential direction and in closing direction around the pivot axis of the pivot joint 25. Accordingly, a partial closure of the cutting jaws 23, 26 with a reduction of the cross-sectional surface of the cutting contour 29 will be caused. In this way, a partial cutting of the workpiece which is located in the accommodation 28 is provided. During the closing movement of the movable cutting jaw 23, the latching lever 16 is able to move elastically in outer direction. The latching nose 30 slides (dependent on the extent of the movement of the movable cutting jaw 23) over the toothing 32 with successive engagements into the passed intermediate tooth spaces of the toothing 32. If instead the closing actuating forces are reduced and removed and instead the hand levers 2, 3 are again opened for a further part of the working stroke of the manual pliers 1 with the engagement of the latching nose 30 of the latching lever 16 into the last reached intermediate space between the adjacent tooth of the toothing 32, a previously reached closing position of the cutting jaws 23, 26 is secured. During this opening movement, the pushing lever 19 is able to move elastically and the toothing 32 of the pushing lever 19 is able to slide over the toothing 32 of the movable cutting jaw 23. In this way, during the opening movement the point of engagement of the toothing 32 of the pushing lever 19 with the toothing 32 of the cutting jaw 23 changes. Then, for the next part of the working stroke, the hand levers 2, 3 are again closed. With this closing movement (corresponding to the explanation of the previous part of the working stroke) the pushing lever 19 is able to cause a further closure of the cutting jaws 23, 26 with a sliding movement of the latching nose 30 of the latching lever 16 over the toothing 32. A plurality of working strokes of this type will then be successively provided until the cutting contour has been completely closed so that the workpiece is completely cut.
(21) If despite of the application of high actuating forces upon the hand levers 2, 3 it is not possible to completely cut the workpiece, it may be required to interrupt the actuation process before running completely through the working stroke. Due to the extensive compression of the workpiece, the interruption of the actuation in the beginning leads to an elastic opening movement of the cutting jaws 23, 26. During this elastic opening movement the toothing 31 of the pushing lever 19 will be able to slide along the toothing 32. However, an opening movement of this type is not allowed by the latching lever 16 (or dependent on the position of the latching nose 30 relative to the toothing 32 only permitted to a limited extent). The latching nose 30 of the latching lever 16 engages in a blocking fashion into the toothing 32 of the cutting jaw 23 so that a continuation of the elastic opening movement of the cutting jaws 23, 26 is not allowed. Due to the in some circumstances large pressing force between the latching nose and the toothing 32 caused by the elastic expansion of the workpiece, it is possible that a simple manual actuation of the latching lever 16 in opening direction for allowing a further opening of the cutting jaws 23, 26 and for allowing a removal of the partially cut workpiece is not possible. This situation is shown in
(22) In order to allow the release of the latching lever 16 and the further opening of the cutting jaws 23, 26, according to
(23) For the opening of the hand levers 2, 3 the maximal opening position is not defined by the contact of the protrusion 33 of the hand lever plate 5 with the lever part 34 of the latching lever 16. Instead, for actuated latching lever 16 the protrusion 33 is able to pass the lever part 34 with the opening movement of the hand lever 3. Accordingly, a second maximal opening angle is allowed which is larger than the first maximal opening angle of
(24) When starting from the second maximal opening position, with a small closure of the hand levers 2, 3 the contact surface 35 of the protrusion 33 slides along the associated contact surface 33 of the lever part 34 in a direction away from the swivel bolt 17. Here, the friction force between the contact surface 35 and the contact surface 36 only depends on the force of the biasing spring 13. Preferably, for the provision of the mentioned sliding movement between the contact surfaces 35, 36 without a simultaneous considerable pivoting movement of the latching lever 16, the contact surface 35 is shaped concentrically to the pivot axis of the pivot joint 52. If at the end of the sliding movement the protrusion 33 and the lever part 34 do not engage each other, the actuating force 16 comes into effect by pivoting the latching lever 16 towards the tooting 32 for the provision of the engagement of the latching nose 30. At the same time, the outer front side 69 of the lever part 34 (again) forms a stop 67 for the protrusion 33 for limiting the opening position of the hand levers 2, 3 to the first maximal opening position.
(25) It is possible that with the movement of the hand lever 3 into the second maximal opening position it is not only the latching lever 16 which is pivoted away from the toothing 32. Instead, corresponding to
(26) If the hand levers 2, 3 have been closed, it is possible to pivot the fixing lever 22 about the pivot joint 21 in inner direction so that the fixing lever 22 engages into a recess of the cutting jaw 23 (here not shown) with a positive form lock for fixing the position of the hand lever 3. This might lead to advantages as a compact storage of the manual pliers with closed hand levers 2, 3 (e.g. in a tool box).
(27) Depending on whether there is a driving coupling of the hand levers 2, 3 to the cutting jaws 23, 26, there is a limitation of the first maximal opening position ([[cp.]]
(28) or there is no driving coupling of the hand levers 2, 3 with the cutting jaws 23, 26, there is a limitation to the second maximal opening position ([[cp.]]
(29) different stops 67, 68 and contact surfaces for the hand lever plate 5 may become effective: In the loading and removal position the opening spring 11 presses the hand lever 3 with the contact surface 34 of the protrusion 33 against the contact surface 36 of the lever part 34. It is also possible that with its front face the protrusion 33 contacts the swivel bolt 17 or distance holder 18 so that the swivel bolt 17 forms a stop 68. In this way, the loading and removal position or the second maximal opening position is defined. Instead, in the operating position at the beginning of the working process the opening spring 11 presses the protrusion 33 of the hand lever 3 against the outer front surface 69 of the lever part 34 so that there is a limitation to the first maximal opening angle.
(30) For manual pliers according to the prior art (e.g. DE 43 03 180 C1), the closure of the hand levers is provided by a movement of the movable hand lever in clockwise direction leading to an actuation of the movable cutting jaw in the same direction, so here also in the clockwise direction. Instead, for the embodiment shown here, the movement of the movable hand lever 3 in clockwise direction leads to a simultaneous movement of the movable cutting jaw 23 in counter-clockwise direction. This is the case because for the above mentioned prior art the pivot joint for the pushing lever 19 is located between the pivot joint 10 for the linkage of the hand lever 3 and the handle 7. Instead, for the embodiment shown here, the pivot joint 10 for the linkage of the hand lever 3 is located between the pivot joint 20 for the linkage of the pushing lever 19 and the handle 7. This leads to the result that according to the prior art the pushing lever force component which is applied by the pushing lever 19 upon the toothing and which causes a moment about the pivot joint 52 has an orientation opposite to the actuating force component which is applied by the user upon the hand lever 3 and which is effective with respect to the pivot joint 52. Instead, for the embodiment shown here, the pushing lever force component 55 applied by the pushing lever 19 upon the toothing (which causes a moment with respect to the pivot joint 52) has the same direction as the actuating force component 56 which is applied by the user upon the hand lever and which has an effect with respect to the pivot joint 52. For the embodiment known from the prior art the movable hand lever forms only a pivot arm with respect to the pivot joint for the linkage of the movable hand lever to the fixed hand lever which is biased on the same side of the pivot joint both by the actuating force component as well as by the pushing lever force component are applied. Instead, for the shown embodiment the hand lever 3, respectively the hand lever plate 5 form lever parts on both sides of the pivot joint 52 wherein the pushing lever 19 is linked to one lever part so that the pushing lever force component 55 acts upon this lever part, whereas the actuating force component 56 is applied to the other lever part.
(31) The latching lever 16 integrally and directly forms an actuation means 57 which is in particular an end region of the latching lever 16 which protrudes from the pliers head and which is accessible from the outside. Accordingly, here the unlatching of the latching lever 16 is not provided by another component and/or an interposed transmitting connection.
(32) A spring base of the biasing spring 13 biases the pushing lever 19 towards the toothing of the movable cutting jaw 23. The other spring base of the biasing spring 13 biases the latching lever 16 towards the toothing 32 of the movable cutting jaw 23. Accordingly, the biasing spring 13 is used in a multifunctional way.
(33) According to the invention, on the one hand the multifunctional biasing spring 13 is used for biasing both the latching lever 16 as well as the pushing lever 19 and on the other hand a separate opening spring 11 are used for biasing the hand levers 2, 3 in opening direction.
(34) In the open position according to
(35) The movable cutting jaw 23 and the movable hand lever 3, respectively the hand lever plate 5 are preferably pivoted in the same plane which is located between the two housing plates 9, 27. Preferably, also the latching lever 16 and the pushing lever 19 are pivoted in this plane. For all of the possible pivoting angles of the hand lever plate 5 and for a viewing direction perpendicular to the pliers head plane there is no overlap of on the one hand the hand lever plate 5 and the components moved therewith and on the other hand of the movable cutting jaw 23.
(36) In order to reduce the diversity of components, simplify the storage and simplify the manufacturing process, the manual pliers 1 are manufactured from modules or in a modular system. Here, the manual pliers 1 comprise a pliers head module 38, a transmission module 39 and at least one hand lever module 40.
(37) The transmission module 39 comprises transmission elements as the latching lever 16, the pushing lever 19 and at least the part of the hand lever plate 5 forming the pivot joint 20, the distance holders 14, 15, 18 and/or the swivel bolts 10, 17 and/or the bolt 12. These elements can be held in a loss-proof fashion or only loosely linked before the connection of the transmission module 39 with other modules. The transition module 39 here does not have a design being closed on both sides of the pliers head plane. Instead, the transmission module 39 is only on one side limited by the housing plate 9, whereas the afore mentioned components of the transmission module 39 are freely accessible from the other side via an opening 63. Preferably, the distance holders 14, 15, 18, the bolt 12, the swivel bolt 10 and the swivel bolt 17 are only housed, born or held in one of their end regions in the housing plate 9, whereas the afore mentioned other components are supported by these components and the other end region of these components is freely accessible before the assembly of the pliers head module 38.
(38) According to
(39) According to
(40) The pliers head module 38a is a so-called front-cutting pliers head module wherein the accommodation 28 formed by the cutting jaws 23, 26 is not closed in circumferential direction. Instead, here the accommodation 28 is open (e.g. U-shaped or V-shaped). In contrast, the pliers head modules 38b, 38c are looping, entangling or closed pliers head modules, wherein the cutting jaws 23, 26 delimit or define an accommodation 28 which is closed in circumferential direction at the beginning of the working stroke as well as during the whole working stroke. Here, the pliers head modules 38b, 38c differ in their size of the cutting jaws 23, 26, the formed accommodation 28, the cutting contour 29 and with respect to the workpieces and geometries of the workpieces that can be processed with these pliers head modules 38b, 38c.
(41) According to
(42) A bore 42 serves for housing the distance holder 14. A bore 43 serves for housing the swivel bolt 10. A bore 44 serves for housing the swivel bolt 17 or distance holder 18, whereas an adjacent bore 45 serves for housing the bolt 12. Another bore 45 located in the lower end region of the housing plate serves for accommodating the distance holder 15. Another bore 46 serves for housing an end region of a spring base of the opening spring 11, here a leg of the spiral spring or leg spring.
(43) For the assembly of the respective pliers head module 38a, 38b, 38c, the pliers head module 38a, 38b, 38c is approached to the base module 41 from the open side of the transmission module 39 with an orientation parallel to the housing plate 9 of the transmission module 39. In the end the end regions of the swivel bolt 17, the distance holder 18, bolt 12, swivel bolt 10, distance holder 14, the opening spring 11 and the distance holder 15 enter into the associated bores 42 to 46. A fixation can be provided by a crimping or additional securing measures (e.g. screwing, widening and the like). The end position of the housing plates 9, 27 with a defined distance of the housing plates 9, 27 from each other is defined by the distance holders 14, 15, 18. In any case, with the assembly of the housing plate 27 the components are caught or trapped in a loss-proof fashion between the housing plates 9, 27. Moved components are guided between the housing plates 9, 27, and the end regions of the swivel bolt 17, distance holders 18, bolts 12, swivel bolts 10, distance holders 14 and distance holders 15 are each held in a housing plate 9, 27.
(44) Preferably, the housing plate 27 of the pliers head module 38 is equipped with an additional bore 47 which does not fulfill any function for the embodiment according to
(45) According to
(46) Differing from the base module 41b the base module 41a comprises hand lever extensions 48, 49 which are plate-like extensions, which partially overlap the hand layer plates 4, 5 and which are connected to the hand lever plates 4, 5 (in particular by riveting, screwing, adhering and the like). Instead, for the base module 41c reinforcements 50, 51 are provided in the region of the hand levers 2, 3. In the region of the hand levers 2, 3 the reinforcements 50, 51 extend parallel to the hand lever plates 4, 5. The reinforcements 50, 51 are held with a defined distance by the hand lever plates 4, 5. For this purpose, in the end region facing towards the transmission module 39 the reinforcement 50 is supported via the distance holder 15 at the housing plate 9. Additionally, another distance holder is used (here not shown) which is housed in the bore 47 of the housing plate 27 and a corresponding bore of the reinforcement 50. An additional mounting (in particular screwing, riveting or adhering connection) can be provided in the region of the handles 2, 3 (in particular under use of additional distance holders). The corresponding applies for the connection between the reinforcement 51 to the hand lever plate 5. Also here a connection between the reinforcement 51 and the hand lever plate 5 might be provided by the swivel bolt 10 and a swivel bolt used for building the pivot joint 21.
(47) For the embodiments described above, the housing plate 9 and the hand lever plate 4 have an integral design. Instead,
(48) In the state disassembled from the pliers head module 38 the transmission module 39 comprises an interface 58 by which it is possible to mount the transmission module 39 to a corresponding counter-interface 59 of a pliers head module 38. Here the interface 58 is formed by the housing plate 27. The interface 58 of the transmission module 39 is preferably formed by the free end regions of the distance holders 14, 15, 18, the swivel bolt 10 and the bolt 12. Instead, the counter-interface 59 is formed with the bores 42 to 47. In a corresponding way the transmission modules 39 comprise interfaces 60 which can be coupled to identical counter-interfaces 61 of different hand lever modules 40a, 40b, 40c. Here, the interfaces 60 are formed by bores and/or the distance holder 15 and further bores 62 to which the hand lever modules 40a, 40b, 40c can be assembled.
(49) Preferably, the housing plate 27 of the pliers head module 38 integrally forms the fixed cutting jaw 26. Preferably, the pliers head module 38 consists only of a base body 66 formed with the housing plate 27 and the fixed cutting jaw 26 (wherein the base body 66 preferably has a planar design), the movable cutting jaw 23 and the components required for the formation of the pivot joint 25. Preferably, the base body 36 which forms the cutting jaw 26 and the housing plate 27 is a precision casting part. Other components (in particular the hand lever plates 4, 5 with the housing plate 9) can be manufactured by punching.
(50) For the embodiments of
(51) In the plan view of
(52) Manual pliers 1 of the present type are also denoted as “ratchet cutters”.
(53) In the pushing direction of the pushing lever 19 the latching nose 30 of the latching lever 16 engages into the toothing 32 of the movable cutting jaw in a position in front of the pushing lever 19.
(54) The latching lever 16 also comprises an elongate lever part additional to the lever part 34. The end region facing away from the pivot joint 53 of the elongate lever part forms the actuation means 57. The latching nose 30 is formed at this lever part in a position between the pivot joint 53 and the actuation means 57. This lever part forms approximately a right angle to the lever part 34.
(55) For the shown embodiment the latching lever 16 comprises only one latching nose 30. For a modified embodiment the latching lever 16 comprises a latching toothing which engages the toothing 32 of the movable cutting jaw 23.
(56) A transmission is interposed between the hand levers 2, 3 and the cutting jaws 23, 26. The transmission comprises the pushing lever 19 and the latching lever 16 which form transmission elements being located parallel to each other in the force flow. The transmission is laterally open. In the assembled state the transmission is limited transverse to the pliers head plane in a respective direction by a housing plate 9, 27. Instead, without assembled pliers head module 38 the transmission module 39 is limited in a direction transverse to the pliers head plane only in one single direction by the housing plate 9.
(57) Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.