LOADING SYSTEMS FOR COLLAPSIBLE PROSTHETIC HEART VALVE DEVICES AND METHODS THEREOF

Abstract

Loading systems for prosthetic heart valve devices are disclosed. A loading funnel is provided within a watertight interior space that is at least partially filled or fillable with biocompatible fluid. Funnel may have a cylindrical end to which is connected a delivery catheter having a lumen that will receive the collapsed prosthetic heart valve device. An expanded prosthetic heart valve device may be placed within the funnel and pushed or pulled into the funnel which provides a predictable, reliable and repeatable surface for collapsing the prosthetic heart valve device. Ultimately the prosthetic heart valve device is collapsed and translated into the lumen of the delivery catheter for further translation therealong and release into the heart chamber of interest.

Claims

1. A loading system for an expandable and collapsible prosthetic heart valve device, comprising: a sealable container comprising an sealed or self-sealable access opening at a bottom side of the container and a sealable opening disposed on a side of the container and above the bottom side of the container, a loading funnel comprising a cylindrical portion and a conical portion comprising a lumen therethrough and an upper open portion operatively connected to the sealable container and through the self-sealable access opening at the bottom side of the container; an expanded expandable and collapsible prosthetic heart valve device disposed within the sealable container; a delivery catheter comprising a lumen therethrough and in operative and fluid communication and engagement with the cylindrical portion and the conical portion of the loading funnel and extending through the self-sealable access opening of the container; a pull wire disposed within the lumen of the delivery catheter and attached to the prosthetic heart valve device when it is expanded and disposed within the expanding radius upper open portion of the loading funnel, the pull wire adapted to pull and collapse the prosthetic heart valve device first through the conical portion of the loading funnel, then the cylindrical portion of the loading funnel and then into the delivery catheter lumen; a fluid infusion line in fluid communication with an interior of the sealable container adapted to introduce biocompatible fluid into the interior of the sealable container to immerse the expandable and collapsible prosthetic heart valve device disposed therein.

2. The loading system of claim 1, wherein the self-sealable access opening comprises a valve.

3. The loading system of claim 1, wherein the pull wire is detachable from the prosthetic heart valve device.

4. The loading system of claim 1, wherein the expandable and collapsible prosthetic heart valve device comprises an outer stent frame and an inner valve support disposed within the outer stent frame.

5. The loading system of claim 1, wherein the expandable and collapsible prosthetic heart valve device is oriented in the loading funnel such that the inner valve support enters the cylindrical portion of the valve support before the outer stent frame.

6. The loading system of claim 1, wherein the loading funnel is configured to ensure that loading forces are evenly distributed around the prosthetic heart valve device during collapsing and loading of the expandable and collapsible prosthetic heart valve device into the delivery catheter lumen.

7. A loading system for an expandable and collapsible prosthetic heart valve device, comprising: a loading funnel adapted to hold the expanded expandable and collapsible prosthetic heart valve device therein and comprising a lumen therethrough and a self-sealing access opening in the lumen; a connecting top adapted to connect to an upper opening of the loading funnel, thereby defining a substantially watertight interior; a fluid infusion line in fluid communication with the substantially watertight interior adapted to infuse biocompatible fluid into the substantially watertight interior; a delivery catheter comprising a lumen in operative connection with the lumen of the loading funnel and in fluid communication with the substantially watertight interior; and a pull wire connected with an expanded expandable and collapsible prosthetic heart valve device that is disposed within the loading funnel and adapted to be fully immersed within biocompatible fluid, wherein the pull wire is adapted to collapse the expandable and collapsible prosthetic heart valve device through the lumen of the loading funnel and into the lumen of the delivery catheter.

8. The loading system of claim 7, wherein the self-sealing access opening comprises a valve.

9. The loading system of claim 7, wherein the pull wire is detachable from the prosthetic heart valve device and is adapted to pull the expandable and collapsible prosthetic heart valve device through the loading funnel and into the delivery catheter lumen.

10. The loading system of claim 7, wherein the expandable and collapsible prosthetic heart valve device comprises an outer stent frame and an inner valve support disposed within the outer stent frame.

11. The loading system of claim 9, wherein the expandable and collapsible prosthetic heart valve device comprises an outer stent frame and an inner valve support disposed within the outer stent frame, the expandable and collapsible prosthetic heart valve device oriented in the loading funnel so that the inner valve support enters the lumen of the delivery catheter before the outer stent frame.

12. The loading system of claim 7, wherein the loading funnel and connecting top are threadingly connected together.

13. The loading system of claim 7, wherein the loading funnel is configured to ensure that loading forces are evenly distributed around the prosthetic heart valve device during collapsing and loading of the expandable and collapsible prosthetic heart valve device into the delivery catheter lumen.

14. A loading system for an expandable and collapsible prosthetic heart valve device, comprising: a loading funnel adapted to hold the expanded and collapsible prosthetic heart valve device therein and comprising a lumen therethrough and comprising a self-sealing access opening within the lumen of the loading funnel; a connecting base adapted to connect to an upper opening of the loading funnel, thereby defining a substantially watertight interior; a magnetic coupling adapted to connect the loading funnel with the connecting base to define a watertight interior; a delivery catheter comprising a lumen in operative connection with the loading funnel and in fluid communication with the substantially watertight interior; and a pull wire connected with an expanded expandable and collapsible prosthetic heart valve device that is disposed within the defined watertight interior and adapted to be fully immersed within biocompatible fluid, wherein the pull wire is adapted to collapse the prosthetic heart valve device through the lumen of the loading funnel and into the lumen of the delivery catheter.

15. The loading system of claim 14, wherein the self-sealing access opening comprises a valve.

16. The loading system of claim 14, wherein the pull wire is detachable from the prosthetic heart valve device and is adapted to pull the expandable and collapsible prosthetic heart valve device through the funnel and into the delivery catheter lumen.

17. The loading system of claim 14, wherein the expandable and collapsible prosthetic heart valve device comprises an outer stent frame and an inner valve support disposed within the outer stent frame.

18. The loading system of claim 16, wherein the expandable and collapsible prosthetic heart valve device comprises an outer stent frame and an inner valve support disposed within the outer stent frame, the expandable and collapsible prosthetic heart valve device oriented in the loading funnel so that the inner valve support enters the lumen of the delivery catheter after the outer stent frame.

19. The loading system of claim 16, wherein the loading funnel is configured to ensure that loading forces are evenly distributed around the prosthetic heart valve device during collapsing and loading of the expandable and collapsible prosthetic heart valve device into the delivery catheter lumen.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0018] FIG. 1 illustrates certain features of the heart in cross-section.

[0019] FIG. 2 illustrates a cross-sectional perspective view of the left side of the heart.

[0020] FIG. 3 illustrates a cross-sectional view of the heart showing retrograde blood flow resulting from mitral valve regurgitation compared with normal blood flow.

[0021] FIG. 4 illustrates a perspective view of one embodiment of the present invention.

[0022] FIG. 5 illustrates a side view of one embodiment of the present invention.

[0023] FIG. 6A illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0024] FIG. 6B illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0025] FIG. 6C illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0026] FIG. 6D illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0027] FIG. 6E illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0028] FIG. 7A illustrates a perspective view of one embodiment of the present invention.

[0029] FIG. 7B illustrates a cross-sectional view cutaway view of one embodiment of the present invention.

[0030] FIG. 8 illustrates an exploded view of one embodiment of the present invention.

[0031] FIG. 9A illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0032] FIG. 9B illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0033] FIG. 9C illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0034] FIG. 9D illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0035] FIG. 9E illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0036] FIG. 9F illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0037] FIG. 10 illustrates a perspective view of one embodiment of the present invention.

[0038] FIG. 11 illustrates an exploded view of one embodiment of the present invention.

[0039] FIG. 12A illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0040] FIG. 12B illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0041] FIG. 12C illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0042] FIG. 12D illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0043] FIG. 12E illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

[0044] FIG. 12F illustrates an exemplary method step for loading a collapsible prosthetic heart valve device into the lumen of a delivery catheter according to embodiments of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0045] Generally, various embodiments of the present invention ae directed to devices and methods for optimizing loading of a prosthetic heart valve device comprising a collapsible and expandable frame. e.g., a stent or other collapsible and expandable device into a delivery catheter lumen. The embodiments described herein optimize delivery of a prosthetic heart valve device by (1) reducing loading forces during collapsing and translating through the delivery catheter lumen; and/or (2) by reducing, minimizing or eliminating air introduction into the system comprising the prosthetic heart valve device and/or the lumen of the delivery catheter.

[0046] FIGS. 4 and 5 illustrate one embodiment of the present invention comprising a container, e.g., a bag that may be sealable, at least partially filled with a biocompatible fluid such as saline or other fluid. FIG. 4 shows one embodiment of the basic structure while FIG. 5 provides a method 200 with method steps illustrated in combination with the structure of FIG. 4.

[0047] Thus, turning to FIGS. 4 and 5, one embodiment of a loading system 100 is illustrated. Loading system 100 comprises a resealable container 102, e.g., a bag, that is adapted to hold a biocompatible fluid 104 therein, e.g., saline within an interior defined by the container 102. Container may comprise a resealable opening 103 and a valved line or flush tube 105 to, inter alia, admit fluid into the container 102. A funnel 106 is disposed within the interior of the container, e.g., bag, 102 and immersed within the biocompatible fluid 104 held therein. Funnel 106, as known in the art, comprises an upper opening 110 that tapers down through a conical portion 112, terminating at a cylindrical portion 114 opposite the upper opening 114, wherein the upper opening 110 comprises a larger radius than the cylindrical portion 114.

[0048] The container 102 further comprises an access opening 108 into the interior of the container 102. This access opening 108 may be engaged by the distal cylindrical and/or conical tube portion(s) 110, 112 of the funnel 106, wherein the interconnection between the funnel 106 and the container 102 is generally sealed or at least partially water tight, to prevent fluid egress therefrom. Still more alternatively, the proximal end of a delivery catheter 120 may be disposed within the interior of the container 102, engaging the cylindrical portion 114 of funnel and immersed within the biocompatible fluid, wherein the interconnection between the proximal end of the delivery catheter 120 and the container 102 and/or funnel 106 is adapted to prevent substantial loss of fluid 104 when present.

[0049] Alternatively, the access opening 108 into the container's interior may comprise a self-sealing material that may be punctured by either the cylindrical portion 114 or conical portion 112 of the funnel 106 or by the proximal end of the catheter 120, but self-seals to prevent fluid loss after the puncture is achieved. A valve as shown in FIG. 7B may also be used.

[0050] Accordingly, either the cylindrical portion 114 or conical portion 112 of the funnel 106 may extend outwardly from the container 102 through an access opening 108, or the proximal end of the delivery catheter 120 may extend into the interior of the container 102 to connect with the cylindrical portion 114 of the funnel 106. What is required in any case is a fluid connection between the cylindrical portion 112 or conical portion 112 of the funnel 106 with the proximal end of the delivery catheter.

[0051] As shown, an expanded and collapsible prosthetic heart valve device 150 is placed into the container 102 through the resealable opening 103, placed into the fluid-filled interior of the container 102, positioned in the upper opening 110 of funnel 106 and pressed downward into the funnel's conical portion 112, thereby collapsing the heart valve device 150 in a manner that is repeatable and predictable with even distribution of loading forces around the collapsing frame 152. e.g., stent or equivalent as shown, of device 150. This prevents highly undesirable stressing of certain regions or elements of the frame 152 of the prosthetic heart valve device 150, including in the case of a stent, individual cells and/or struts comprising the outer collapsible frame 152.

[0052] As shown, in some embodiments an inner valve support 154, supporting prosthetic valve leaflets therein (leaflets not shown but as well-known to the skilled artisan) that is also a collapsible and expandable structure, may extend radially within the interior of the prosthetic heart valve device's outer frame 152. As shown, translation of the device 150 into the funnel also functions to collapse the inner valve support in a predictable, repeatable and evenly distributed loading force manner. Ultimately the device 150 is predictably and repeatably collapsed in a controlled manner until device 150 is loaded into the lumen of the delivery catheter 120 that is connected with container 102.

[0053] In addition to the reduction and/or evenly distributed, and predictably distributed, loading forces described above, this embodiment eliminates air introduction into the system. e.g., the prosthetic heart valve device 150 and the lumen of the delivery catheter, by immersion into the biocompatible fluid 104. Once immersed into the fluid 104, no air is present at the funnel 106, only fluid 104 and the collapsing device 150 may enter the delivery catheter lumen.

[0054] As shown, certain embodiments of the container 102 may comprise a bag that comprises a seal or resealable opening 103 midway along its length to provide a region that is completely filled with fluid 104 and within which the expanded device 150 is completely immersed. Tipping the container 102, or bag, upright so that the access opening 108 is at the bottom side results in any air rising to the top of the bag or container 102, with the fluid 104 and prosthetic heart valve device 150 being completely immersed. From there, controlled collapsing of the immersed heart valve device 150 as described above is achieved into the cylindrical portion 114 of the funnel 106 and then the fully collapsed device 150 may be translated distally into the lumen of the delivery catheter 120 toward the subject heart chamber.

[0055] The connection of the container 102 and/or funnel 106 with the delivery catheter 120 may remain in place during translation of the collapsed device 150 or the delivery catheter 120 may be disconnected from the container 102 and/or funnel 106 after collapsed translation of the device 150 into the lumen of the delivery catheter 120.

[0056] FIGS. 6A-6E provide illustration of one exemplary method using the embodiments described above. Thus, as shown in FIG. 6A at step 202, the container, in this case a bag, 102 is provided in an upright position, with the access opening 108 at the bottom of the container 102. A flush tube or line 105, in fluid connection with an external fluid reservoir (not shown), is connected and that allows controlled fluid 104 flow therethrough into the container's interior by, e.g., a stopcock as shown. Alternatively, the container 102 may simply be filled through the sealable opening 103.

[0057] In FIG. 6B at step 204, the expanded prosthetic stent 150 and any related delivery tools, e.g., a push and/or pull wire(s) are introduced into the biocompatible fluid 104. e.g., through the sealable opening 103. The bag or container 102 may either be pre-filled with biocompatible fluid 104, e.g., saline, before introducing the expanded device 150 into the container 102 or may be filled with biocompatible fluid 104 after the device 150 is introduced into the container 102. FIG. 6C illustrates at step 206, introducing the device 150 into the container with subsequent filling of biocompatible fluid.

[0058] FIG. 6D at step 208 then shows the collapsing of the device 150 into the catheter lumen via the controlled collapsing through the funnel 106 structure as described above. The device 150 may be pulled from a distal end of the catheter lumen using a detachable wire (pull wire) connected to the prosthetic heart valve device 150 or may be pushed into the proximal end of lumen of the catheter 120. If a detachable pull wire is used, it may be detached and removed from the lumen of the catheter 120 when the collapsed prosthetic device 150 is loaded within the delivery catheter's lumen, or pull wire may be left in place.

[0059] FIG. 6E shows step 210, the detachment of the container 120 and funnel 106 from the delivery catheter 120 after the collapsed device 150 is loaded within the delivery catheter 120.

[0060] Turning now to FIGS. 7A-9F, another embodiment for a loading system for a collapsible prosthetic heart valve device is provided. The basic functionality behind this device is similar to that discussed above in that a funnel-type device is used to provide evenly distributed loading forces with great predictability to the collapsing prosthetic heart valve device and wherein the collapsing is done while the prosthetic heart valve device is immersed in biocompatible fluid and wherein the collapsed device is loaded into the lumen of a delivery catheter.

[0061] Here, as shown in the Figures, the expanded prosthetic heart valve device 150 is placed into the funnel 106′ and may be connected with a pull wire extending through the lumen of the delivery catheter 120 and extending from the proximal and distal ends of the delivery catheter 120 to allow engagement of the pull wire and the device 150 at a proximal end of the delivery catheter and enabling of a pulling force engagement at the distal end of the delivery catheter 120 to urge the device 150 into and through the lumen of the delivery catheter 120. A valve may be provided in the cylindrical portion 114′ or conical portion 112′ of the funnel 106′ as seen in FIG. 7B to help ensure fluid scaling before and during the loading process.

[0062] Also as shown, the proximal end of delivery catheter 120 may be attached or engaged with the cylindrical portion 114′ or conical portion 112′ of the funnel 106′ to create a fluid communication between the funnel 106′ and the lumen of the delivery catheter 120. These steps are shown in FIGS. 9A (step 302) and 9B (step 304).

[0063] As shown in FIG. 9C and step 306, once the expanded prosthetic heart valve device 150 is placed in the funnel 106′ as shown, a connecting top 160 is connected with, and covering, the upper opening 110′ of the funnel 106 to create a substantially watertight interior. A fluid infusion line 105 may be in fluid communication with the substantially watertight interior as shown for infusing biocompatible fluid 104 such as saline into the interior to immerse the device 150 therein once the connecting top 160 is secured to the funnel 106′. The securement of the connecting top 160 to the upper opening 110′ of the funnel 106′ may be done by several known methods and mechanisms, including but not limited to screw threads.

[0064] As shown in FIG. 9D and step 308, once the substantially watertight interior is defined and created, and at least partially filled with biocompatible fluid 104 via fluid supply line 105, a fluid communication is created between the watertight interior and the lumen of the delivery catheter 120.

[0065] Now, as in FIG. 9E and step 310, the collapsing of the immersed prosthetic heart valve device 150 may be initiated by pulling distally on pull wire. Next, as in FIG. 9F and step 312, when the collapsed device 150 has reached a predetermined position within the lumen of the delivery catheter 120, the funnel 106′ and catheter 120 may be disengaged or disconnected. Moreover, at that point pull wire may be disconnected and removed from the lumen of delivery catheter 120, or pull wire may remain attached.

[0066] Turning now to an alternate embodiment of a loading system as illustrated in FIGS. 10-12F. A funnel 106″ is provided in detachable engagement or connection with a delivery catheter 120, wherein a fluid connection is created between the funnel 106″ and the lumen of the delivery catheter 120. As in all previous embodiments, the lumen of the cylindrical or conical portion of the funnel 106″ is substantially axially aligned with the lumen of the delivery catheter 120 when loading the prosthetic heart device 150 therein.

[0067] In this embodiment, as with various previously described embodiments, the delivery catheter 120 and the funnel 106″ are connected or engaged as in FIG. 12A and step 402 and, as in FIG. 12B and step 404, the prosthetic heart valve device 150 is attached using, e.g., a pull wire threaded through the lumen of the delivery catheter 120 and adapted to hold the expanded prosthetic heart valve device 150 in position within the funnel 106″ as well as to provide a distal force that forces the collapsing of the prosthetic heart valve device 150 into the lumen of the funnel's cylindrical or conical portion and, ultimately, into the lumen of the delivery catheter 120.

[0068] As shown in FIG. 12C and step 406, once the expanded prosthetic heart valve device 150 is positioned in the funnel 106″ the funnel may be attached magnetically to a base or cap 180 comprising an interior sized, shaped and adapted to receive at least a portion of the expanded prosthetic device 150 therein. As also shown in FIG. 10, the top portion of the expanded device 150 is disposed within the base or cap 180. Moreover, a series of ribs or supports 182 may be provided within base or cap 180 to support the expanded device, wherein the ribs or supports 182 are at least partially immersed in biocompatible fluid. In other embodiments, the ribs may be omitted. The cylindrical or conical portion of the funnel, as in all prior embodiments discussed herein, may comprise a valve to prevent air and/or fluid moving into the lumen of the delivery catheter 120.

[0069] Turning to FIG. 12D and step 408, once the funnel 106″ and the base or cap 180 are magnetically coupled together a substantially watertight sealed interior is defined and created thereby. A fluid infusion line may be in fluid communication with the base or cap 180, or with the funnel, to provide controlled infusion of biocompatible fluid into the watertight sealed interior and to fully, or at least partially, immerse the expanded device 150, or the base or cap 180 may simply be manually filled with fluid 104. At this point, as in FIG. 12E and step 410, the collapsing of the prosthetic heart valve device 150 may be initiated by pulling distally on the pull wire, collapsing the device 150 as described above and including in some cases the inner valve support, into the funnel lumen and ultimately into the lumen of the delivery catheter 120, past the valve of the funnel lumen (when present).

[0070] When the collapsed prosthetic heart valve device 150 is at a predetermined position within the lumen of the delivery catheter 120 is “loaded” therein and the catheter 120 and the funnel 106″ may be disconnected. This is shown in FIG. 12F and step 412.

[0071] In all embodiments, when the collapsed prosthetic heart valve device is “loaded” within the lumen of the delivery catheter, it may be delivered via the delivery catheter through the patient's vasculature to the heart chamber of interest using any acceptable access route and/or delivery technique, including but not limited to: transapical; transfemoral; transatrial; and transseptal delivery techniques

[0072] The description of the invention and its applications as set forth herein is illustrative and is not intended to limit the scope of the invention. Features of various embodiments may be combined with other embodiments within the contemplation of this invention. Variations and modifications of the embodiments disclosed herein are possible, and practical alternatives to and equivalents of the various elements of the embodiments would be understood to those of ordinary skill in the art upon study of this patent document. These and other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention.