Thermal desorption tube for portable, battery-powered field analyzer or line-powered analyzer

Abstract

A thermal desorption tube for use with an electrical power source that includes a tube body having a tube middle portion, a gas inlet, and a gas outlet, a heating element having a first element end and a second element end, wherein the heating element is disposed within the tube body between the gas inlet and the gas outlet, wherein the heating element has a Temperature Coefficient of Resistance (TCR) value greater than 0.003 per degree Celsius, and wherein the first element end and the second element end are configured to electrically couple to a power source, and a sorbent material disposed within the tube middle portion, wherein the sorbent material is disposed in and occupies all available space within the tube middle portion surrounding, within, and adjacent the heating element, and wherein the sorbent material is in direct contact with the heating element.

Claims

1. A thermal desorption tube comprising: a tube body having a tube wall, a tube first end portion, a tube second end portion, a tube middle portion, a gas inlet disposed in the tube first end portion, and a gas outlet disposed in the tube second end portion; a heating element having a first element end and a second element end, wherein the heating element is disposed within the tube body between the gas inlet and the gas outlet, wherein a space is defined between the heating element and the tube body, wherein the heating element is made of a metal having a temperature coefficient of resistance (TCR) value greater than 0.003 per degree Celsius, and wherein the first element end and the second element end are configured to electrically couple to an electrical power source; and a sorbent material disposed within and around the heating element located within the tube middle portion of the tube body, wherein the sorbent material is disposed in and occupies all the space defined between the heating element and the tube body, and wherein the sorbent material is in direct contact with the heating element.

2. The thermal desorption tube of claim 1 further comprising a plug disposed inside the tube first end portion and the tube second end portion adjacent the gas inlet and the gas outlet, respectively, around the heating element ends, and adjacent portions of the heater element.

3. The thermal desorption tube of claim 1, wherein the tube middle portion is made of an electrically-insulating material, wherein the tube first end portion and the tube second end portion are made of an electrically-conducting material, and wherein the first element end is electrically coupled to the tube first end portion and the second element end is electrically coupled to the tube second end portion.

4. The thermal desorption tube of claim 1, wherein the tube body is entirely made of an electrically-insulating material, and wherein the first element end extends through the tube first end portion and the second element end extends through the tube second end portion.

5. The thermal desorption tube of claim 1, wherein the tube body is entirely made of an electrically-conducting material, and wherein the first element end and the second element end each extend through a non-electrically conductive feedthrough disposed in the wall of the tube body.

6. The thermal desorption tube of claim 1, wherein the tube body is entirely made of an electrically-conducting material, and wherein the first element end extends through a non-electrically conductive feedthrough disposed in the wall of the tube body and the second element end is electrically coupled to the tube body.

7. The thermal desorption tube of claim 1 further comprising an air blower adjacent the tube middle portion and positioned to deliver an air flux across the tube middle portion.

8. The thermal desorption tube of claim 7 further comprising a thermoelectric cooler positioned within the air flux between the air blower and the tube middle portion.

9. The thermal desorption tube of claim 1, wherein the tube middle portion is made of glass, quartz, or ceramics, and wherein the glass is a borosilicate glass or a soda lime glass.

10. The thermal desorption tube of claim 1, wherein the tube first end portion and the tube second end portion are made of a metal selected from the group consisting of copper, nickel-cobalt ferrous alloy, and stainless steel.

11. The thermal desorption tube of claim 1 further comprising a spring-loaded electrical power source contact disposed adjacent one or both of the first element end and the second element end of the heating element.

12. The thermal desorption tube of claim 1 further comprising a calibrant source containing a known concentration of a calibrant chemical removably coupled to the gas inlet.

13. The thermal desorption tube of claim 1 further comprising a chemical analyzer removably coupled to the gas outlet.

14. The thermal desorption tube of claim 1, wherein the heating element is made of a metal having a resistivity higher than 4×10.sup.−6 Ohm per centimeter.

15. The thermal desorption tube of claim 1, wherein the heating element is made of a metal selected from the group consisting of nickel, tungsten, platinum, titanium, gold, iron, and nickel-iron alloy.

16. The thermal desorption tube of claim 1, wherein the space between the heating element and the tube body is larger than 0.01 inch and smaller than 0.1 inch.

17. The thermal desorption tube of claim 1, wherein the heating element has a cold resistance between 0.1 Ohm and 2 Ohm.

18. The thermal desorption tube of claim 1, wherein the electrical power source is a battery.

19. A method of making a thermal desorption tube, the method comprising: selecting a tube body having a tube wall, a tube first end portion, a tube second end portion, a tube middle portion, a gas inlet disposed in the tube first end portion, and a gas outlet disposed in the tube second end portion; selecting a heating element sized to fit within the tube body wherein the heating element has a temperature coefficient of resistance (TCR) value greater than 0.003 per degree Celsius, and wherein the heating element has a first element end and a second element end; disposing the heating element within the tube body between the gas inlet and the gas outlet such that a space is defined between the heating element and the tube body; configuring the first element end and the second element end for electrical coupling to an electrical power source; and packing a sorbent material within and around the heating element located within the tube middle portion of the tube body, wherein the sorbent material is disposed in and occupies all the space defined between the heating element and the tube body, and wherein the sorbent material is in direct contact with the heating element.

20. The method of claim 19 further comprising packing a plug of glass wool, quartz wool, or metal mesh inside the tube first end portion and the tube second end portion adjacent the gas inlet and the gas outlet, respectively, around the first element end and the second element end.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is an illustrative example of a laboratory thermal desorber showing a desorption tube placed within a relatively large mass heater block.

(2) FIG. 2 illustrates a graphical representation of thermal desorption tube temperature as a function of time after placing the desorption tube in an oven heated to 250° C.

(3) FIG. 3 is an illustrative example of a typical desorption tube configuration showing the resistive wire heater on the outside of the desorption tube with the sorbent material inside of the tube.

(4) FIG. 4 is an illustrative example of a prior art desorption tube showing the resistive wire heater on the inside of the desorption tube where a coating of the sorbent material is deposited on the wire heater.

(5) FIG. 5 is a graphical representation of voltage and resistance using the heater wire resistance to measure the temperature.

(6) FIG. 6 illustrates one embodiment of a thermal desorption tube of the present invention showing a tube with a heater element within the tube where the heater element extends into the metal ends of the desorption tube.

(7) FIG. 7 illustrates one embodiment of a thermal desorption tube with embedded heater element showing packed sorbent material within the desorption tube and into the metal ends of the desorption tube.

(8) FIG. 8 illustrates another embodiment of a thermal desorption tube of the present invention showing the gas outlet connected to a chemical detector receiving port.

(9) FIG. 9 illustrates another embodiment of a thermal desorption tube of the present invention showing thermal desorption tube electrical couplings.

(10) FIG. 10 illustrates the thermal desorption tube of FIG. 8 showing a cool air blower.

(11) FIG. 11 illustrates another embodiment of the present invention showing a thermal desorption tube with a calibrant structure connected to the gas inlet of the thermal desorption tube.

(12) FIG. 12 illustrates another embodiment of a thermal desorption tube of the present invention where the tube is made entirely of metal.

(13) FIG. 13 illustrates the embodiment of a thermal desorption tube of FIG. 12 showing sorbent material disposed within the desorption tube.

(14) FIG. 14 illustrates another embodiment of a metal thermal desorption tube showing one side of a heater element electrically coupled to the metal tube.

(15) FIG. 15 illustrates another embodiment of the present invention showing a glass or ceramic thermal desorption tube with electrical feedthrough.

(16) FIG. 16 is a graphical representation of measured sorbent temperature as a function of time using a thermal desorption tube of the present invention with an embedded heater.

(17) FIG. 17 is a graphical representation showing an ion mobility spectrometer (IMS) spectrum of low concentration lidocaine vapors without the use of concentrator.

(18) FIG. 18 is a graphical representation showing an IMS spectrum of pre-concentration lidocaine vapors obtained with the use of a thermal desorption tube of the present invention with an embedded heater element.

(19) FIG. 19 is an illustration of another embodiment of the present invention showing the thermal desorption tube being used as part of a breathalyzer.

DETAILED DESCRIPTION OF THE INVENTION

(20) The invention is a thermal desorption tube with an embedded heater designed to be used with portable battery-powered field analyzers for chemicals in air analysis including, but not limited to, a Gas Chromatograph (GC), a Mass Spectrometer (MS), GC/MS, an Ion Mobility Spectrometer (IMS), Infrared Adsorption Spectrometers (FTIR, non-dispersive, TDLAS, etc.), and a Photoionization detector (PID).

(21) FIG. 6 shows thermal desorption tube construction with an embedded heater element. The disclosed device is a thermal desorption tube 20 that includes a tube body 22 having a wall 22c, a tube first end portion 23, a tube second end portion 24, a tube middle portion 25, a gas inlet 82, a gas outlet 84, a heater element 50 disposed within tube body 22, and a sorbent material 60 within and surrounding heater element 50 that is within tube middle portion 25. In one embodiment, tube middle portion 25 is made of an electrically-insulating material such as a glass tube made of a borosilicate glass, a soda lime glass, or quartz. Instead of glass, the tube middle portion 25 may also be fabricated from a ceramic, for example alumina. In the previous embodiment, tube first end portion 23 and tube second end portion 24 are each a metal tube that is permanently attached to the tube middle portion 25 at each of tube middle portion ends 22a and 22b forming tube body 22. The metal tube may be attached to tube middle portion 25 by gluing, crimping, or soldering or through glass melting to generate a glass-to-metal seal 26 at tube middle portion ends 22a and 22b, which forms a hermetic seal. The metal tube may be fabricated from copper, a nickel-cobalt ferrous alloy such as the product sold under the trademark “Kovar,” or stainless steel. Inside tube body 22 is positioned a heater element 50. Heater element 50 may be a coiled wire, a metal strip, or a metal ribbon.

(22) Heater element 50 serves as a resistive heater and as a temperature measurement element. Precision sorbent material 60 temperature control by element resistance measurement can be realized only for elements fabricated from a material having a relatively large TCR value. The heater element 50 is constructed from a material having a TCR above 0.003 per degree Celsius, which corresponds to 3% resistance change for each 10° C. By selecting a heater element with a TCR value greater than 0.003 per degree Celsius, temperature control using heater element resistance becomes a visible and practical method. A list of materials for element fabrication that meets this requirement includes Nickel (TCR=0.006/° C.), Tungsten (TCR=0.0045/° C.), Platinum (TCR=0.004/° C.), Titanium (TCR=0.0038/° C.), Gold (TCR=0.0034/° C.), Iron (TCR=0.0056/° C.), and nickel-iron alloy (TCR=0.0045/° C.). The heater element 50 cold resistance of thermal desorption tube 20 is between 0.1 Ohm and 2 Ohms.

(23) The length of heater element 50 between heater element ends 52 and 54 is longer than the length of tube body 22 and extends into each of tube first end portion 23 and tube second end portion 24. Heater element 50 is permanently attached at heater element ends 52 and 54 to each of tube first end portion 23 and tube second end portion 24, respectively. In the embodiment where tube first end portion 23 and tube second end portion 24 are made of metal and attached to tube body 22 that is nonmetal, heater element ends 52 and 54 are permanently attached by welding or by soldering making a permanent electrical contact 56. Heater element ends 52 and 54 are configured to electrically couple to a power source.

(24) Turning now to FIG. 7, an important feature of thermal desorption tube 20 is that heater element 50 does not touch tube body 22 and has a gap or space 40 between the heater element 50 and tube body 22. Gap 40 is larger than 0.01 inch and smaller than 0.1 inch. Gap 40 is filled with sorbent material 60. Sorbent material 60 is also packed inside of the element 50 coil. Sorbent material 60 is in a mesh particulate form. It may be a carbon-based adsorbent, a molecular sieve, or a porous polymer with high surface area. Examples of usable sorbent material 60 include, but are not limited to, a porous polymer resin sold under the trademark “Tenax,” a carbon-based adsorbent sold under the trademark “Carbopack,” and the like. To prevent sorbent material 60 from movement inside of thermal desorption tube 20, a plug 70 is placed inside tube first end portion 23 and tube second end portion 24 adjacent gas inlet 82 and gas outlet 84, respectively, around heater element ends 52 and 54 and adjacent portions of heater element 50 such that plugs 70 also contact sorbent material 60. Plugs 70 are constructed from glass wool, quartz wool, or metal mesh.

(25) As illustrated in FIG. 8, during operation, one end (i.e., the gas inlet 82) of the device is open for the flow of sample air or gas, and an opposite end (i.e., the gas outlet 84) is connected to a chemical analyzer 100 through a seal 102. Air flow through the sorbent material 60 as indicated by arrow 200 is provided by an air pump of the chemical analyzer 100. In one embodiment, seal 102 is an O-ring-based, for example, push-to-connect seal. Also, seal 102 can be a metal-to-metal compression seal.

(26) FIG. 9 illustrates another embodiment of the present invention showing one alternative for establishing electrical coupling to heater element ends 52 and 54. In the embodiment where tube middle portion 25 is non-metal and tube first end portion 23 and tube second end portion 24 are metal, the electrical coupling is a spring-loaded contact 42. Such an arrangement provides the ability to replace tubes with sorbents in the field without additional tools.

(27) A sorbent material 60's performance in collecting and concentrating chemicals depends on the temperature of the sorbent material 60. To reduce time delay associated with cooling of the sorbent material 60, enhanced cooling may be accomplished by using an air blower 44 as shown in FIG. 10. Air blower 44 is positioned within the vicinity of thermal desorption tube 20. In one embodiment, air flux 46 created by air blower 44 delivers typically ambient temperature but can be reduced by placing a cooling object 48 with a temperature below the environment in a pathway of the air flux 46. The cooling object 48 may be a thermoelectric cooler that relies on the Peltier effect.

(28) Turning now to FIG. 11, there is illustrated a thermal desorption tube 20 to provide quantitative chemical analysis in combination with a calibrant source 120 providing a known amount air flow 56 with a known concentration of a calibrant chemical. After a known amount of chemical is injected into the thermal desorption tube 20, the thermal desorption tube 20 is heated in a controlled manner to a specified temperature to thermally desorb the calibrant chemical collected by sorbent material 60. The desorbed calibrant chemical is then injected into the chemical analyzer 100. The chemical analyzer 100 response to the known amount of calibrant chemical is recorded. The ratio between the amount of the calibrant chemical injected into thermal desorption tube 20 and chemical analyzer 100 response is used to adjust (i.e., calibrate) the chemical detector reading after sampling, sorption-desorption, and analysis of a sample with unknown concentration.

(29) In one embodiment, between thermal desorption tube 20 and calibrant source 120 is placed a normally closed valve 125. When closed, valve 125 prevents calibrant flow 130 into thermal desorption tube 20. When valve 125 is open, the calibrant chemical can flow into thermal desorption tube 20.

(30) In one embodiment, the output of the calibrant module 120 during the calibration process may be manually connected to thermal desorption tube 20 using a flexible tubing.

(31) Thermal desorption tube 20 may be connected to calibrant source 120 through a connection interface 140 mounted with sealing O-rings 142. One of tube first end portion 23 or tube second end portion 24 of thermal desorption tube 20 may have one or more input openings 146 where the input openings 146 have an axis 210 perpendicular to the thermal desorption tube axis 205.

(32) In one embodiment, the thermal desorption tube 20 has a heater but does not have any sorbent material 60. In such a case, solid samples may be placed directly inside the thermal desorption tube 20 and thermally extracted without the use of any sorbent material 60.

(33) In another embodiment, thermal desorption tube 20 is pre-filled with a chemical that can be used as a calibrant chemical to provide injection of a known amount of known chemical into the chemical analyzer 100.

(34) Thermal desorption tube 20 with embedded heater 50 may be used in combination with a handheld analyzer device having a battery, microprocessor, electrical circuitry, air pump or a number of pumps, pneumatic valve, display, and means to start/stop air sampling with a specified airflow and to set temperature for chemical thermal desorption.

(35) In another embodiment, a temperature and air flow module having a temperature controller and means to control air flow through the thermal desorption tube 20, means to control sorbent material 60 temperature by applying electrical power, and means for measurement of element temperature by resistance measurement may be integrated with a chemical analyzer 100.

(36) Turning now to FIG. 12 illustrates another embodiment where the thermal desorption tube 20 is made entirely of metal and heater element 50 is positioned inside of the thermal desorption tube 20 in a manner similar to that shown in FIG. 6, however, without electrical contact with the tube first end portion 23 and tube second end portion 24 of thermal desorption tube 20. An electrically insulating feedthrough 28 disposed in a wall 22c provides electrical insulation between heater element ends 52, 54 and tube first end portion 23 and tube second end portion 24. In this embodiment, heater element ends 52, 54 extend through tube first end portion 23 and tube second end portion 24, respectively, and are electrically coupled to the power supply having a controller. The metal used for the tube body 22, tube first end portion 23, and second tube end portion 24 is made from copper, bronze, stainless steel, or a nickel-cobalt ferrous alloy sold under the trademark “Kovar.”

(37) FIG. 13 illustrates an embodiment where thermal desorption tube 20 is made entirely of a metal previously described with heater element 50 positioned inside of the thermal desorption tube 20 without electrical contact with the walls of the tube. The thermal desorption tube 20 as previously described is packaged with sorbent material 60 and plugs 70 to prevent sorbent material 60 from movement.

(38) FIG. 14 illustrates another embodiment where one of the heater element ends 52, 54 is electrically coupled to one of the tube first end portion 23 or the tube second end portion 24 making electrical contact as indicated by reference number 29 with the thermal desorption tube 20 while the other extends through electrically insulating feedthrough 28. The tube can have a ground potential. In this case, the electrical current will flow from the heater element end 54 through the heating element 50 to the grounded thermal desorption tube 20.

(39) FIG. 15 illustrates another embodiment of the present invention where tube body 22, tube first end portion 23, and tube second end portion 24 are constructed entirely from an electrically-insulating material such as glass, quartz, or ceramics. It may also be alumina ceramics. Heater element ends 52, 54 extend from the inside of thermal desorption tube 20 to the outside of thermal desorption tube 20 through a feedthrough 38, which can be a glass or a ceramic-based adhesive, to provide electrical power to heater element 50.

(40) FIG. 16 is a graphical representation of measured sorbent temperature as a function of time using a thermal desorption tube 20 with an outside diameter equal to 0.25 inch, a tube body 22 made of glass and having a length equal to 2″, a tube first end portion 23 and a tube second end portion 24 made of metal where each tube end portion has a length of 0.75″, a nickel element wire having a resistance of 0.2 Ohm as the heater element 50, an applied battery voltage of 3.7V, and the tube was packed with Tenax sorbent material 60 with a mass of 0.2 g. The sorbent material 60 was heated to 250° C. within 5 sec.

(41) FIG. 17 shows Ion Mobility Spectrometer (IMS) detector plasmagram of air collected from a jar with an amount of lidocaine in air that is not detectable by the spectrometer.

(42) Air from the same jar with lidocaine was pumped through the thermal desorption tube 20 packed with Tenax sorbent material 60. After sample collection, the thermal desorption tube 20 was heated to 300° C. and the released chemicals injected into an IMS detector. FIG. 18 shows a plasmagram with a strong response at reference no. 64 to the concentrated lidocaine.

(43) Turning now to FIG. 19, thermal desorption tube 20 packed with adsorbent material and having an embedded heating element is used for chemicals extraction from human breath 302 of a human 300 and presenting them to chemical analyzer 310. Chemicals collected/extracted from human breath 302 and analyzed by chemical analyzer 310 can be used for human health and body condition diagnosis. Thermal desorption tube 20 is mounted in a tube holder 312 having electrical connectors to the tube second end portion 24 and tube first end portion 23. One end of thermal desorption tube 20 is connected to a hose/conduit 304. The hose/conduit 304 provides flow of desorbed chemicals from thermal desorption tube 20 to the chemical analyzer 310. The chemical analyzer 310 may be a Gas Chromatograph (GC), a Mass Spectrometer (MS), an Ion Mobility Spectrometer (IMS), an Infrared Light Adsorption Optical Spectrometer (IR), or a device combining those techniques GC/MS, GC/IMS, GC/IR. Tube holder 312 has electrical contacts coupled to the embedded heater 50. Cables 306 and 308 connect thermal desorption tube 20 to an electrical controller 314. Electrical controller 314 is used for heating desorption tube 20 and for precision temperature control of adsorbent material. Such configuration makes it possible to collect chemicals from human breath 302, pre-concentrate them, and release to the chemical analyzer 310 through hose/conduit 304. Collected sample release is performed in several steps with a sorbent temperature increase at each subsequent step. By performing the release in several steps, it is possible to desorb and separate moisture from the collected sample before presenting it to the chemical analyzer 310.

(44) Device operation comprises a number of steps. In step 1, thermal desorption tube 20 is connected to a device having an air pump through an air-tight interface. A known amount of air with a known air flow is passed through the sorbent material 60 for a predefined period of time to absorb one or more chemical species in the air. In the next step, electrical power is applied to the heater element 50 to a preset temperature. Electrical power applied between heater element ends 52, 54 is released as heat from heater element 50. The released heat is transferred to the sorbent material 60. The temperature is measured by measuring the resistance of heater element 50. The air pump provides flow of the thermally desorbed chemical(s) from the sorbent material 60 into the chemical analyzer 100.

(45) Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.