Injection apparatus for plastic preforms
11794391 · 2023-10-24
Assignee
Inventors
- Matteo Zoppas (Conegliano, IT)
- Andrea Cavalet (Ponte Nelle Alpi, IT)
- Paolo Spinazze′ (San Vendemiano, IT)
- Andrea MARTEGANI (Conegliano, IT)
- Giorgio DAM (Caneva, IT)
Cpc classification
B29C45/1753
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C45/17
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An injection apparatus for injecting molten plastic into a mold of articles made of thermoplastic material including bottle preforms. The injection apparatus includes an injection nozzle and a shutter for controlling flow of the molten plastic through the injection nozzle. A cylinder-piston system moves the shutter from open and closed positions of the injection nozzle. The cylinder-piston system includes a first chamber with a first passage for introducing fluid into the first chamber to open the shutter, and a second passage, different from the first passage, for discharge of fluid and of possible particles from the first chamber. A fluid distribution device with a first channel is connected to the first passage, and a second channel different from the first channel is connected to the second passage. The cylinder-piston system includes a second chamber having a third passage for introducing fluid into the second chamber to close the shutter.
Claims
1. An injection apparatus for injecting molten plastic into a mold of articles made of thermoplastic material including bottle preforms, comprising: an injection nozzle and a shutter for controlling flow of the molten plastic through the injection nozzle; a cylinder-piston system adapted to move said shutter from an open position of the injection nozzle to a closed position of the injection nozzle, and vice versa; wherein said cylinder-piston system includes a first chamber provided with a first passage for introduction of fluid into the first chamber to move the shutter to the open position; and a second passage, different from the first passage for the exit of fluid and of possible plastic particles from the first chamber; a fluid distribution device provided with a first channel connected to said first passage, and a second channel, different from the first channel and connected to said second passage; and wherein the cylinder-piston system further includes a second chamber having a third passage for the introduction of fluid into the second chamber to move the shutter into the closed position, and the fluid distribution device is provided with a third channel connected to said third passage.
2. The injection apparatus according to claim 1, wherein said second passage has a section having an area of at least 0.2 mm.sup.2.
3. The injection apparatus according to claim 1, wherein said second passage has a section having an area comprised from 2 mm.sup.2 and 5 mm.sup.2.
4. The injection apparatus according to claim 1 further comprising a valve adapted to control opening and closing of the first channel and/or of the second channel.
5. The injection apparatus according to claim 4, wherein said valve is adapted to close the first channel and to open the second channel to allow the movement of said shutter from the open position to the closed position.
6. The injection apparatus according to claim 4, wherein said valve is adapted to allow or interrupt a passage of fluid between the first channel and the first passage; and/or is adapted to allow or interrupt a passage of fluid and possible plastic particles between the second passage and the second channel.
7. The injection apparatus according to claim 4, wherein said valve is adapted to allow or interrupt the introduction of fluid from the first channel towards the first passage and/or is adapted to allow or interrupt the exit of fluid and possible plastic particles from the second passage towards the second channel.
8. The injection apparatus according to claim 4, wherein said valve is integrated in the fluid distribution device.
9. The injection apparatus according to claim 4, wherein said valve is an electro-mechanical valve.
10. The injection apparatus according to claim 4, wherein said valve is adapted to open the first channel and to close the second channel to allow the movement of said shutter from the closed position to the open position.
11. The injection apparatus according to claim 1 further comprising a valve adapted to control opening and closing of the first channel and/or of the second channel; wherein said valve is adapted to open the third channel to allow the introduction of fluid into the second chamber to thereby cause movement of said shutter from the open position to the closed position when the first channel is closed and the second channel is open.
12. The injection apparatus according to claim 1, wherein said second passage is provided by a side wall of the cylinder of the cylinder-piston system.
13. The injection apparatus according to claim 1, further comprising a guiding body having a through-hole in which the shutter is slidably received, the through-hole communicating with the first chamber; wherein the guiding body includes at least two discharge channels, of which each discharge channel communicates, on one side, with an environment external from the injection apparatus and, on the other side, with said through-hole of the guiding body.
14. A method for removing plastic particles, in particular solid particles, from the first chamber of an injection apparatus according to claim 1, the method comprising expelling fluid and possible plastic particles from the first chamber through said second passage during movement of the shutter from the open position to the closed position.
15. The method according to claim 14, wherein the first channel is kept closed and the second channel is kept open during movement of the shutter from the open position to the closed position.
16. The method according to claim 14, wherein the cylinder-piston system comprises a second chamber provided with a third passage for the introduction of fluid into the second chamber to move the shutter into the closed position, the method further comprising: introducing fluid into the second chamber through said third passage during movement of the shutter from the open position to the closed position.
17. The injection apparatus according to claim 11, wherein said valve is adapted to close the first channel and to open the second channel to allow movement of said shutter from the open position to the closed position.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The description of the invention refers to the accompanying drawings, which are provided by way of non-limiting example, in which:
(2)
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(11) The same elements or components have the same reference numerals.
DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(12) An injection apparatus or molding apparatus according to the invention is used for making articles, e.g. preforms, made of thermoplastic material, e.g. made of PET. The preforms are bottle preforms, for example.
(13) In particular, the injection apparatus is used to inject molten plastic through an injection nozzle 31 (
(14) In all embodiments, an injection apparatus according to the invention comprises: at least one shutter 3, defining a longitudinal axis, for opening or closing the injection nozzle; at least one cylinder-piston system 104, 204, 304 adapted to move said at least one shutter 3 from an opening position of the injection nozzle 31 to a closing position of the injection nozzle 31, and vice versa; wherein the at least one cylinder-piston system 104, 204, 304 comprises a first chamber 142, 242, 342 provided with a first passage 144, 244, 344 for the introduction of fluid into the first chamber 142, 242, 342 to take the shutter 3 to the opening position; and a second passage 149, 249, 349, distinct from the first passage 144, 244, 344 for the exit of fluid and possible plastic particles from the first chamber 142, 242, 342.
(15) With particular reference to
(16) The shutter 3 (valve stem) is used to control the dose of molten material to be injected into each mold. The nozzle 31 from which the melted material exits is opened and closed according to the position of the shutter 3. In
(17) The shutter 3 is constrained to the piston 141, 241, 341 of the cylinder-piston system 104, 204, 304.
(18) Preferably, the shutter 3 is inserted into a through hole of a guiding body 32, as further described below. The shutter 3, moved by piston 104, 204, 304, is adapted to slide with respect to guiding body 32.
(19) A movement of the shutter 3 towards the closing position corresponds to a stroke of the piston 141, 241, 341 towards the mold, and a movement of the shutter 3 towards the opening position corresponds to a stroke of the piston 141, 241, 341 away from the mold.
(20) Preferably, when the piston 141, 241, 341 is in an end stroke position distal from the mold, the shutter is in the opening position, and when the piston is in another end stroke position proximal to the mold, the shutter 3 is in the closing position.
(21) The cylinder-piston system 104, 204, 304 is preferably dual-acting.
(22) In the examples shown, the cylinder-piston system 104, 204, 304 is of the pneumatic type, and the fluid which is introduced into the first chamber 142, 242, 342 is air. However, the cylinder-piston system 104, 204, 304 may also be of a different type from the pneumatic or exclusively pneumatic type. By way of non-limiting example, the movement of the piston to take the shutter into the opening position may be controlled by pneumatic means, while the movement of the piston to take the shutter to the closing position may be performed by mechanical means.
(23) Preferably, the apparatus comprises a plurality of cylinder-piston systems 104, 204, 304, and there is a respective shutter 3 for each system.
(24) Preferably, the cylinder 148, 248, 348 of the cylinder-piston system 104, 204, 304 is closed underneath by the air distribution device 105, 205, 305, on which piston 141, 241, 341 can abut when it reaches the end stroke position distal from the mold.
(25) Preferably, the cylinder 148, 248, 348 is closed at the top by the guiding body 32. Preferably, the piston 141, 241, 341 can abut on the guiding body 32 when it reaches the end stroke position proximal to the mold.
(26) In the examples shown, a fluid, in particular air, distribution device 105, 205, 305, is provided connected to the cylinder-piston system 104, 204, 304.
(27) In the examples shown, the cylinder-piston system 104, 204, 304 comprises two chambers, also named first chamber 142, 242, 342 and second chamber 143, 243, 343 for descriptive purposes, or with reference to the figures, upper chamber and lower chamber, respectively.
(28) The first chamber 142, 242, 342 and the second chamber 143, 243, 343 are separated from each other at least partially by the piston 141, 241, 341.
(29) The second chamber 143, 243, 343 is adapted to be pressurized, e.g., by means of air, to bring the piston 141, 241, 341 to the end stroke position proximal to the mold. For the introduction of air, the second chamber 143, 243, 343 is provided with an opening 145, 245, 345 (or passage), which communicates with a channel 155, 255, 355 of the air distribution device 105, 205, 305, from which an air flow comes. The opening 145, 245, 345 is also used for the exit of air from the chamber 143, 243, 343. Optionally, the opening 145, 245, 345 is substantially aligned, particularly coaxial, with the shutter 3. The first chamber 142, 242, 342 is adapted to be pressurized, e.g. by means of air, to take the piston 141, 241, 341 to the position distal from the mold.
(30) The first chamber 142, 242, 342 of the cylinder-piston system 104, 204, 304 is provided with the first passage 144, 244, 344, which is or comprises an opening, or hole, connected to the air distribution device 105, 205, 305 for the introduction of air into the chamber 142, 242, 342.
(31) In particular, the first passage 144, 244, 344 is connected to a channel 154, 254, 354 of the air distribution device 105, 205, 305, so as to be able to receive an air flow coming from the channel 154, 254, 354, in particular which exits from an orifice of the channel 154, 254, 354. When more than one piston-cylinder system is provided, the air distribution device is provided with a channel 154, 254, 354 for each of such piston cylinder systems. The channels 154, 254, 354, 155, 255, 355 are typically part of the system or circuit of channels of the air distribution device 105, 205, 305.
(32) Advantageously, the first chamber 142, 242, 342 further comprises the second passage 149, 249, 349, distinct from the first passage 144, 244, 344. The second passage 149, 249, 349 is used for the exit of air from the chamber 142, 242, 342.
(33) Preferably, the second passage 149, 249, 349 has a section, in particular an air passage section, having an area of at least 0.2 mm.sup.2.
(34) In particular, the second passage 149, 249, 349 preferably has a section with an area comprised from 1 mm.sup.2 to 5 mm.sup.2.
(35) With particular reference to
(36) Advantageously, since the air and possible plastic particles exit from the second passage 149 and are introduced into the channel 159, the plastic particles are not reintroduced into chamber 142. Indeed, during the movement of the piston from the opening to the closing position, the channel 154 is kept closed, preventing the fluid and plastic particles from entering into channel 154, while channel 159 is kept open. Preferably, the channel 159 communicates with an environment outside the apparatus or with a collection container for the plastic.
(37) Preferably, the first passage 144 and the second passage 149 are obtained in mutually opposite portions of the cylinder wall 148, preferably in opposite portions of the bottom wall of the cylinder 148 with respect to the longitudinal axis of shutter 3. Preferably, the opening 145 of the second chamber 143 is arranged between the first passage 144 and the second passage 149 of the first chamber 142.
(38) Preferably, the injection apparatus comprises means, e.g. a valve 5 (diagrammatically shown in
(39) Furthermore, the valve 5 can allow the passage of air from the chamber 142 towards the outside of the chamber 142, and prevent such a passage as a function of the operating step of the apparatus.
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(42) Such a valve 5 is preferably an electro-mechanical valve, and is preferably integrated in the air distribution device 105.
(43) Preferably, the channel 154 is connected, i.e. it is in fluid communication, only with the passage 144, and therefore does not communicate with the passage 149.
(44) Preferably, the channel 159 is connected, i.e. it is in fluid communication, only with the passage 149, and therefore does not communicate with the passage 144.
(45) When a plurality of cylinder-piston systems is provided, channel 154 can be connected, for example, to all passages 144; and similarly channel 159 can be connected, for example, to all passages 149.
(46) Preferably, there is provided a guiding body 32 of the shutter 3 provided with a through hole crossed by the shutter 3 and communicating with the inside of the chamber 142. In particular, an annular gap is provided between the guiding body 32 and the shutter 3. The second passage 149 is distinct from said gap. Preferably, the difference between the inner diameter of the through hole and the outer diameter of the shutter 3, in particular of its part slidable in the guiding body 32, is between 2 and 25 μm.
(47) Preferably, the guiding body 32 comprises at least two discharge channels 33, 34, e.g. four, of which each discharge channel 33, 34 communicates, on one side, with the environment outside the injection apparatus and, on the other side, with said through hole of the guiding body 32. Preferably, the discharge channels 33, 34 are transverse to the longitudinal axis of the shutter 3.
(48) Advantageously, the injection apparatus according to this embodiment allows the execution of a method to remove plastic particles, in particular solid particles, from the chamber 142, comprising a step in which fluid, e.g. air, and possible plastic particles are made to exit from the chamber 142, through the second passage 149.
(49) For example, said step can be performed during the movement of the shutter 3 from the opening position to the closing position, i.e. during the stroke of the piston 141 towards the mold.
(50) In particular, the method comprises the step of: a1) introducing air into chamber 143 through the channel 155 and the opening 145, or passage, of the chamber 143, keeping channel 154 closed and channel 159 open, so that the piston 141 moves towards the mold, thus causing the air and plastic particles to exit from chamber 142 through the second passage 149 and the channel 159. Advantageously, since the channel 154 is closed, the plastic particles are prevented from entering into the channel 154.
(51) Advantageously, this step can be performed at each injection cycle.
(52) By way of example, an injection or molding cycle comprises the following steps: when the piston 141 is in the end stroke position proximal to the mold (
(53) These four steps can be repeated for the next molding operation.
(54) Advantageously, in this embodiment, the injection apparatus also allows a method to be performed to remove plastic particles, particularly solid particles, from the second chamber 142, wherein when the piston 141 is in the end stroke position distal from the mold, air exits from the second passage 149, so that the plastic particles present in the chamber 142 exit from the chamber 142 through the second passage 149 and the channel 159 (
(55) In particular, the method comprises the step of: a2) injecting air into the chamber 142 through the channel 154 and the first passage 144, keeping the second channel 159 open, thus causing air and plastic particles to exit from the chamber 142 through the second passage 149 and the second channel 159, step a2) being performed when the piston 141 is in the aforesaid end stroke position distal from the mold (nozzle in the opening position).
(56) Advantageously, this step (a2) can be performed after a predetermined number of injection cycles and/or after a predetermined time, e.g. every 10000 injection cycles and/or every two hours.
(57) Preferably, step a2) lasts between 0.1 seconds and 10 minutes.
(58) With particular reference to
(59) Preferably, the first passage 244 and the second passage 249 of chamber 242 are at the sides of cylinder 248 opposite with respect to the longitudinal axis of shutter 3.
(60) Preferably, the injection apparatus is configured so that when the shutter 3 is in the opening position of the injection nozzle, the second passage 249 communicates with an inner volume of the first chamber 242; while, when the shutter 3 is in the closing position of the injection nozzle, the second passage 249 is closed by the piston 241.
(61) In particular, preferably, the injection system is configured so that during all or at least part of the stroke of the piston 241 towards the end stroke position distal from the mold, the second passage 249 is completely or partially obstructed by the piston 241. Preferably, the injection apparatus is further configured so that when the piston 241 is in the end stroke position distal from mold, the second passage 249 is free, in particular completely free, from the piston 241.
(62) Preferably, but not exclusively, the second passage 249 comprises an inner first part 282 having a first section, and an outer second part 283, which flows into the outside of the cylinder 248, which is adjacent to the first part 282, and which has a second section.
(63) The second section is preferably larger than the first section, in order to have a better control of the exit of the air from the chamber 242.
(64) Preferably, the second section is about 10 to 25 times larger than the first section.
(65) Preferably, there is a part delimited by a tapered wall towards the first part 282, e.g. a truncated cone wall, between the first part 282 and the second part 283.
(66) Preferably, there is provided a guiding body 32 of the shutter 3 provided with a through hole crossed by the shutter 3 and communicating with the inside of the chamber 242. In particular, an annular gap is provided between guiding body 32 and shutter 3. The second passage 249 is distinct from said gap. Preferably, the difference between the inner diameter of the through hole and the outer diameter of the shutter 3, in particular of its part slidable in the guiding body 32, is between 2 and 25 μm.
(67) Preferably, the guiding body 32 comprises at least two discharge channels 33, 34, e.g. four, of which each discharge channel 33, 34 communicates, on one side, with the environment outside the injection apparatus and, on the other side, with said through hole of the guiding body 32. Preferably, the discharge channels 33, 34 are transverse to the longitudinal axis of the shutter 3.
(68) Advantageously, in this embodiment, the injection apparatus allows a method to be performed for removing plastic particles, in particular solid particles, from the second chamber 242, in which when the piston 241 is in the end stroke position distal from the mold (shutter 3 in opening position), air and possible plastic particles are made to exit from the chamber 242 through the second passage 249 (
(69) In particular, the method comprises the step of: a) injecting air into the chamber 242, in particular through the channel 254 and the first passage 244, thus causing air and plastic particles to exit from the chamber 242 through the second passage 249, step a) being performed when the shutter 3 is in the opening position.
(70) For example, step a2) lasts between 0.1 seconds and 10 minutes.
(71) An example of an injection or molding cycle comprises the following steps: when the piston 241 is in the end stroke position distal from the mold, introducing air into the chamber 243, in particular through the channel 255 and the opening 245, until the piston 241 reaches the end stroke position proximal to the mold (
(72) Note that in step a) the second passage 249 is free from the piston 241, in particular completely free.
(73) With particular reference to
(74) The guiding body 32 of the shutter 3 is provided with a through hole 35 (
(75) The guiding body 32 comprises at least two discharge channels 33, 34, e.g. four, of which each discharge channel 33, 34 communicates, on the one side, with the environment outside the injection apparatus, and on the other side with said through hole 35 of the guiding body 32. Preferably, the discharge channels 33, 34 are transverse to the longitudinal axis of the shutter 3.
(76) The wall of the guiding body 32 which delimits said through hole 35 is provided with at least one groove 347 or recess which allows the exit of air and of possible plastic particles from the first chamber 342 towards said at least two discharge channels 33, 34. In particular, the groove 347 is obtained in the inner wall of the guiding body 32 which surrounds the shutter 3.
(77) The aforesaid second passage 349 of the chamber 342 comprises said at least one groove 347. Preferably, the second passage 349 comprises or consists of said groove 347, said discharge channels 33, 34 and optionally a part of the annular gap defined between the shutter 3 and the guiding body 32. In particular, said part of the annular gap extends between one end of the guiding body 32 proximal to the piston 341, and said at least two discharge channels 33, 34. In other words, the air and possible plastic particles can pass through the groove 347 and the discharge channels 33, 34 to exit from the chamber 342.
(78) Note that the groove 347 provides a larger passage space, preferably much larger, than the annular gap defined between the shutter 3 and wall portions 358 in which the groove 347 is not made.
(79) Typically, but not exclusively, the difference between the inner diameter at the wall portions 358 not provided with the groove 347 and the outer diameter of the shutter 3 is between 2 and 25 μm.
(80) Instead, the section at the groove 347, i.e. between the groove 347 and the shutter 3, is preferably at least 0.2 mm.sup.2, which guarantees the passage of plastic particles, also solid.
(81) Preferably, the groove 347 in particular extends between an end of the guiding body 32 proximal to the piston 341, and said at least two discharge channels 33, 34.
(82) Preferably, the groove 347 extends around the longitudinal axis of the shutter 3.
(83) Preferably, the groove 347 is helicoidal or spiral-shaped as better seen in
(84) Alternatively, other groove shapes may also be provided, e.g. grooves parallel or substantially parallel to the longitudinal axis of the shutter 3 can be provided.
(85) Advantageously, in this embodiment, the injection apparatus allows the execution of a method to remove plastic particles, in particular solid particles, from the second chamber 342, comprising a step in which fluid, e.g. air, and possible plastic particles are made to exit from the chamber 342, through the second passage 349, in particular through the groove 347 and the discharge channels 33, 34.
(86) For example, such a step may be performed by introducing fluid into the first passage 344 to take the shutter 3 to the opening position, particularly during the stroke of piston 341 away from the mold and/or by introducing fluid into chamber 343 through the opening 345, in particular during the stroke of piston 341 towards the mold.
(87) Furthermore, the method allows said step to be performed when shutter 3 is in the opening position, i.e. when the piston 341 is in the end stroke position distal from the mold.
(88) An example of an injection or molding cycle comprises the following steps: when the piston 341 is in the end stroke position distal from the mold, introducing air into the chamber 343, in particular through the channel 355 and the opening 345, until the piston 341 reaches the end stroke position proximal to the mold (
(89) The injection cycle is resumed by introducing air into the chamber 343 in order to take the piston into the position proximal to the mold.