Electric axle drive for a commercial vehicle
11525505 ยท 2022-12-13
Assignee
Inventors
Cpc classification
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
F16H57/0495
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/165
PERFORMING OPERATIONS; TRANSPORTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0471
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H2057/02052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0423
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric axle drive for a motor vehicle includes at least one electric motor, a differential transmission drivable by the electric motor, a first housing part that at least partially surrounds the differential transmission, a second housing part formed separately from the first housing part and at least partially surrounding the electric motor, and a third housing part formed separately from the first and second housing parts. The first and second housing parts are directly connected to each other by a first flange connection. The second and third housing parts are directly connected to each other by a third flange connection. The third housing part is designed to at least partially support a sub-transmission for connecting the differential transmission to the electric motor. The first and third housing parts are directly connected to each other by a second flange connection.
Claims
1. An electric axle drive for a motor vehicle, the electric axle drive comprising: an electric motor; a differential transmission drivable by the electric motor; a first housing part that at least partially surrounds the differential transmission; a second housing part formed separately from the first housing part and at least partially surrounding the electric motor; a third housing part formed separately from the first and second housing parts; and a bearing bracket configured to mount the differential transmission, wherein the bearing bracket is arranged at least predominantly in the first housing part, is held by a first holding device on the second housing part, and is held by a second holding device on the third housing part, wherein the first and second housing parts are directly connected to each other by a first flange connection, wherein the second and third housing parts are directly connected to each other by a third flange connection, wherein the third housing part is configured to at least partially support a sub-transmission connecting the differential transmission to the electric motor, and wherein the first and third housing parts are directly connected to each other by a second flange connection.
2. The electric axle drive of claim 1, wherein the third housing part has at least one first bearing point to support a first shaft of the sub-transmission.
3. The electric axle drive of claim 1, wherein the third housing part has at least one third bearing point to support the sub-transmission.
4. The electric axle drive of claim 1, further comprising: a fourth housing part formed separately from the first, second, and third housing parts, wherein the fourth housing part is directly connected to the second housing part by a fourth flange connection and is arranged on a side of the second housing part facing away from the third housing part, wherein the fourth housing part is configured to cover an access opening for the electric motor formed in the second housing part.
5. The electric axle drive of claim 4, further comprising: a fifth housing part formed separately from the first, second, and third housing parts, wherein the fifth housing part is directly connected to the second housing part by a fifth flange connection and is directly connected to the fourth housing part by a sixth flange connection, and wherein the fifth housing part has a holder for at least one high-voltage connection.
6. The electric axle drive of claim 5, wherein the fifth flange connection and the sixth flange connection have a fifth flange plane common to the fifth flange connection and the sixth flange connection.
7. The electric axle drive of claim 4, further comprising: an oil distribution device having a second oil connection, a third oil connection, a first oil line and a second oil line.
8. The electric axle drive of claim 7, wherein the second oil connection is connected to the second housing part by the first oil line, and wherein the third oil connection is connected to the fourth housing part by the second oil line.
9. The electric axle drive of claim 7, wherein the second oil connection is connected to the first housing part by the first oil line, and wherein the third oil connection is connected to the third housing part by the second oil line.
10. The electric axle drive of claim 1, wherein the second housing part has at least one second bearing point configured to support for supporting a spur gear stage of the sub-transmission.
11. The electric axle drive of claim 1, wherein the first flange connection forms a first ring section and the second flange connection forms a second ring section, wherein the first and second ring sections form a closed flange ring.
12. The electric axle drive of claim 11, wherein the third flange connection forms a third ring section having a first section end and a second section end, and wherein both the first section end and the second section end are connected to the closed flange ring.
13. The electric axle drive of claim 1, wherein the electric motor has a stator and a rotor, which can be rotated around a motor axis of rotation relative to the stator, wherein the differential transmission has output gears that are rotatable around a differential transmission axis of rotation relative to the first housing part, and wherein the motor axis of rotation runs in parallel to the differential transmission axis of rotation.
14. The electric axle drive of claim 1, wherein the second housing part has at least one first receptacle for the electric motor and at least one second receptacle for a second electric motor.
15. The electric axle drive of claim 1, further comprising: a first oil chamber, wherein the first oil chamber is arranged predominantly in the first housing part; and a second oil chamber sealed against the first oil chamber, wherein the second oil chamber is arranged at least partially in each of the second, third, and fourth housing parts, and wherein oil is supplied to a first gear wheel, a second gear wheel, and the first shaft in the second oil chamber.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) The drawing shows in:
(2)
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(9) In the figures, identical or functionally identical elements are provided with the same reference numerals.
DETAILED DESCRIPTION
(10)
(11) In order to now be able to implement a particularly high level of functional integration and thus to represent a particularly compact design of the electric axle drive 10, the electric axle drive 10 comprises a sub-transmission 26, which is arranged at least partially in the third housing part 20. In the exemplary embodiment illustrated in the figures, the sub-transmission 26 is arranged partly in the third housing part 20, partly in the second housing part 18 and partly in the first housing part 16. In this case, the third housing part 20 is designed to support the sub-transmission 26. For this purpose, the third housing part 20 has bearing points, namely a first bearing point 28 and a third bearing point 30, at which or via which the sub-transmission 26 is mounted on the third housing part 20, in particular rotatably. This is to be understood in particular to mean that respective gear elements are rotatably mounted on the first and third bearing points 28 and 30 and thus on the third housing part 20. Furthermore, the first housing part 16 and the third housing part 20 are directly connected to each other by means of a second flange connection 32.
(12) The electric motor 12 has a stator 34 and a rotor, which cannot be seen in the figures, and which can be driven by the stator 34 and is thereby rotatable around a motor axis of rotation 36 relative to the stator 34 and relative to the second housing part 18. In this respect, the rotor is rotatably mounted, for example, by means of at least one rotor bearing. The sub-transmission 26 has a first spur gear stage 38 (
(13) The sub-transmission 26 also has a second shaft 48, which, for example, is non-rotatably connected to the second gear wheel 42. The second shaft 48, and thus the second gear wheel 42, are rotatably mounted on the third bearing point 30, and thus on the housing 20. In addition, the sub-transmission 26 has, for example, a second spur gear stage 50 which has two further gear wheels, a third gear wheel 52 and a fourth gear wheel 54. The gears 52 and 54 are, for example, spur gears which mesh with each other via their respective toothings. The third gear wheel 52, for example, can be driven by the second shaft 48 and the second gear wheel 42 via a second planetary set 56 of the sub-transmission 25. This means that the sub-transmission 25 comprises the second planetary set 56, via which the third gear wheel 52 can be driven by the second shaft 48 and by the second gear wheel 42. The sub-transmission 26 comprises a third shaft 58, which is non-rotatably connected to the third gear wheel 52.
(14) Furthermore, it can be seen particularly well from
(15) The differential transmission differential housing is designed, for example, as a bevel gear transmission or as a spur gear differential. The differential transmission 14, which is also referred to as an axle drive, has, for example, at least or exactly two output gears. The output gears are gear wheels non-rotatably connected to respective side shafts 64 and 66 and designed, for example, as cardan shafts and are also referred to as output shafts. The wheels can thus be driven by the side shafts 64 and 66, such that the wheels can be driven, in particular electrically, by the differential transmission 14 via the side shafts 64 and 66 and by the electric motor 12 via the differential transmission 14.
(16) The differential transmission 14 further comprises differential gears, which are formed as further gear wheels. The differential gears mesh with the output gears, for example. Furthermore, the differential gears are rotatably mounted on the differential housing 60 such that the differential gears can rotate relative to the differential housing 60 around a differential axis. Here, for example, the differential axis runs at least substantially perpendicularly to the differential transmission axis of rotation 62, in particular when the differential transmission 14 is designed as a bevel gear differential. The differential gears and the differential housing 60 can rotate together or simultaneously around the differential transmission axis of rotation 62 relative to the first housing part 16. It can be seen particularly well from
(17) Overall, it can be seen from
(18) It can be seen particularly well from
(19) Furthermore, the second flange connection 32 has a second flange plane 74, which also runs in a plane spanned by the vehicle transverse direction and the vehicle vertical direction. In the present case, the first flange plane 72 and the second flange plane 74 coincide, such that the first and second flange planes 72 and 74 are congruent. The third flange connection 24 has a third flange plane 76, which runs perpendicular to the first and second flange planes 72 and 74, for example. Thus, for example, the third flange plane 76 runs in a plane spanned by the vehicle vertical direction and the vehicle longitudinal direction.
(20) The electric axle drive 10 further comprises a fourth housing part 78 formed separately from the first, second, and third housing parts 16, 18, and 20. In the fourth housing part 78, for example, power electronics are at least partially, in particular at least predominantly or completely, accommodated. The axle drive 10 or the motor vehicle, in particular in its fully manufactured state, can have an energy storage device designed to store electrical energy or electrical current. The electric motor 12 is supplied with electrical energy stored in the energy storage device in order to drive the motor vehicle electrically by means of the electric motor 12. The electric motor 12 can be supplied with electrical energy stored in the energy storage device via the power electronics. For this purpose, for example, the electric motor 12 or the power electronics are electrically connected or connectable to the energy storage device.
(21) The fourth housing part 78 is directly connected to the second housing part 18 by means of a fourth flange connection 80, wherein the fourth housing part 78 and the fourth flange connection 80 are arranged on a side 82 of the second housing part 18 facing away from the third housing part 20 and the third flange connection 24, in particular in the transverse direction of the vehicle. Alternatively, or additionally, it is provided that the fourth housing part 78 is designed to cover or overlap an access opening for the electric motor 12 formed in the second housing part 18. In other words, for example, the second housing part 18 has the access opening, for example formed as a through opening, through which the electric motor 12 is accessible. Here, the access opening is covered by the fourth housing part 78 and thus closed. Since the fourth housing part 78 closes the access opening, the fourth housing part 78 is also referred to as a motor cover, for example. Since, for example, the high-voltage connection 98 is held on the fifth housing part 84, the fifth housing part 84 is also referred to, for example, as a high-voltage connection box.
(22) The axle drive 10 further comprises the fifth housing part 84 formed separately from the first housing part 16, separately from the second housing part 18, separately from the third housing part 20, and separately from the fourth housing part 87. It is thus conceivable that the power electronics described above are arranged at least partially, in particular at least predominantly or completely, in the fifth housing part 84. The fifth housing part 84 is directly connected to the second housing part 18 by means of a fifth flange connection 86 and directly connected to the fourth housing part 78 by means of a sixth flange connection 88.
(23) The fourth flange connection 80 has a fourth flange plane 90 which runs at least substantially in parallel to the third flange plane 76. Thus, for example, the fourth flange plane 90 extends in a plane spanned by the vehicle vertical direction and vehicle longitudinal direction. The fifth flange connection 86 has a fifth flange plane 92, and the sixth flange connection 88 has a sixth flange plane 94. The fifth flange plane 92 and the sixth flange plane 94 coincide, such that, for example, the fifth flange connection 86 and the sixth flange connection 88 have a fourth flange plane common to the fifth flange connection 86 and the sixth flange connection 88. By way of example, the fifth and sixth flange planes 92 and 94 run in this fourth flange plane 90.
(24) It can be seen particularly well in combination with
(25)
(26) Furthermore, in
(27) The oil distributor has a second oil connection 108 and a third oil connection 110, via which the second housing part 18 and in particular the electric motor 12 can be supplied with oil from the oil distributor. By way of example, an upper part and a lower part of the rotor of the electric motor 12 can be supplied with oil via the second oil connection 108. By way of example, an upper part and a lower part of the stator 34 can be supplied with oil via the third oil connection 110. For this purpose, for example, a first oil line 112 and a second oil line 114 are provided, wherein, for example, the second oil connection 108 is connected to the second housing part 18, in particular to the rotor, by means of the first oil line 112. Thus, the second housing part 18 or the parts of the rotor can be supplied with oil from the oil distributor via the first oil line 112. By means of the second oil line 114, the third oil connection 110 is connected to the second housing part 18 or to the stator 34, such that the second housing part 18 or the stator 34 or its parts can be supplied with oil from the third oil connection 110 or from the oil distributor via the second oil line 114. In this case, the first oil line 112 runs through the fourth housing part 78, for example. Alternatively, or additionally, the second oil line 114 bypasses the fourth housing part 78, for example.
(28) In addition, the oil distributor has a fourth oil connection 116 via which, for example, the third housing part 20 or transmission elements of the sub-transmission 26 arranged in the third housing part 20 can be supplied with oil from the oil distributor. For this purpose, a third oil line 118 is provided, by means of which, for example, the fourth oil connection 116 and thus the oil distributor is connected to the third housing part 20 or to the transmission elements arranged in the third housing part 20. Thus, the third housing part 20 or the transmission elements of the sub-transmission 26 arranged in the third housing part 20 can be supplied with oil from the fourth oil connection 116 via the third oil line 118. Here, for example, the third oil line 118 runs through the second housing part 18.
(29) The differential transmission 14 has, for example, a differential lock which can be activated and deactivated, for example. For this purpose, the axle drive 10 comprises an actuator 119, by means of which the differential lock can be actuated and thus activated and/or deactivated.
(30) It can be seen particularly well from
(31) From
(32) In synopsis with
(33) The aforementioned flange planes are parting planes in or along which the respective housing parts are assembled or connected to one another. It can be seen particularly well from
(34) Furthermore, it can be seen particularly well from
(35) The axle or axle drive 10 is preferably designed with classic withdrawable technology, wherein an insertion is formed, for example, by the second, third, fourth, and fifth interconnected housing parts 18, 20, 78 and 84 and the bearing bracket 120 connected to the second and third housing parts 18 and 20. This insertion is inserted into the first housing part 16 (axle bridge), in particular in such a way that the bearing bracket 120 and the second and third housing parts 18 and 20 are each arranged at least partially in the axle bridge. The insertion is screwed to the axle bridge, for example. For this purpose, for example, the intermediate housing and the transmission housing form respective parts of a connecting flange, by means of which the insertion is connected, in particular screwed, to the axle bridge. For this purpose, the connecting flange is screwed to the axle bridge, for example. Additional support of the insertion on the axle bridge is provided by the bearing bracket 120. The bearing bracket 120 is of closed design and establishes a connection between two bearing points of the differential transmission 14 and thus stiffens a composite of intermediate housing and transmission housing.
(36) The respective housing parts can be made out of a metallic material, in particular aluminum, wherein the bearing bracket 120 can preferably be made of a material of higher strength than this, in particular steel. This can ensure particularly high rigidity or strength. The parting plane between the transmission housing and the intermediate housing extends into the axle bridge. This allows the sub-transmission 26 to use installation space within the axle bridge. The electric motors, for example, are positioned and guided in the radial direction via two fits on an outer diameter. An axial fastening is provided on the end face, for example via four bolts, and also serves to provide torque support. The two electric motors share a housing common to the electric motors, in particular in the form of the housing part 18.
(37) It is also provided that the second planetary set 56 is arranged at least partially, in particular at least predominantly or completely, in the third housing part 20. By way of example, the first planetary set 46 is arranged partially in the second housing part 18 and partially in the third housing part 20. Furthermore, the planetary sets 46 and 56 are arranged next to each other along a direction running perpendicular to the motor axis of rotation 36 and perpendicular to the differential transmission axis of rotation 62, wherein they can be arranged, for example, without overlapping one another in the axial direction of the respective planetary set 46 or 56. The second planetary set 56 is arranged coaxially with the first shaft 44 or coaxially with the first gear wheel 40. The second planetary set 56 is arranged coaxially with the second shaft 48 or coaxially with the second gear wheel 42.
(38) The intermediate housing serves in particular to accommodate the electric motors, including their cooling jackets. In addition, the housing accommodates, for example, a switching actuator, which can comprise at least one pneumatic valve with ducts, at least one switching cylinder and/or at least one piston rod. In addition, the intermediate housing accommodates at least one connecting line between the respective oil sump 128 or 130 and a suction connection, an oil pump, oil ducts such as, for example, at least parts of the oil lines 112 and 114, parts of the first and third shafts 44 and 58, and the second and fourth bearing points 68 and 70 for supporting the third shaft 58 or the third gear wheel 52. The respective bearing point can thereby comprise at least one bearing element, in particular a roller bearing. In addition, the actuator 119 for operating the differential lock is accommodated in the intermediate housing, for example. Furthermore, it is preferably provided that the intermediate housing has receptacles in which the respective electric motors are at least partially, in particular at least predominantly or completely, accommodated. In addition, pneumatic lines run in the intermediate housing, for example. The transmission housing preferably serves to accommodate oil ducts and the first oil sump 128. Furthermore, at least respective parts of the first and second shafts 44 and 48 are accommodated in the transmission housing. In addition, the transmission housing (third housing part 20) has first and third bearing points 28 and 30 for supporting the first and second shafts 44 and 48.
(39) The motor cover serves to accommodate a high-voltage connection via which, for example, the power electronics or the electric motor 12 can be supplied with electric energy. In addition, the motor cover serves to accommodate oil ducts and, for example, the second oil sump 130. The bearing bracket 120 serves to support or accommodate the differential transmission 14 and provides additional support on the axle bridge. The bearing bracket also serves to stiffen the first and second housing parts 16 and 18. Preferably, the bearing bracket 120 is formed from grey cast iron.
(40) Although the invention has been illustrated and described in detail by way of preferred embodiments, the invention is not limited by the examples disclosed, and other variations can be derived from these by the person skilled in the art without leaving the scope of the invention. It is therefore clear that there is a plurality of possible variations. It is also clear that embodiments stated by way of example are only really examples that are not to be seen as limiting the scope, application possibilities or configuration of the invention in any way. In fact, the preceding description and the description of the figures enable the person skilled in the art to implement the exemplary embodiments in concrete manner, wherein, with the knowledge of the disclosed inventive concept, the person skilled in the art is able to undertake various changes, for example, with regard to the functioning or arrangement of individual elements stated in an exemplary embodiment without leaving the scope of the invention, which is defined by the claims and their legal equivalents, such as further explanations in the description.
REFERENCE NUMERAL LIST
(41) 10 electric axle drive
(42) 12 electric motor
(43) 14 differential transmission
(44) 16 first housing part
(45) 18 second housing part
(46) 20 third housing part
(47) 22 first flange connection
(48) 24 third flange connection
(49) 26 sub-transmission
(50) 28 first bearing point
(51) 30 third bearing point
(52) 32 second flange connection
(53) 34 stator
(54) 36 motor axis of rotation
(55) 38 first spur gear stage
(56) 40 first gear wheel
(57) 42 second gear wheel
(58) 44 first shaft
(59) 46 first planetary set
(60) 48 second shaft
(61) 50 second spur gear stage
(62) 52 third gear wheel
(63) 54 fourth gear wheel
(64) 56 second planetary set
(65) 68 third shaft
(66) 60 differential housing
(67) 62 differential transmission axis of rotation
(68) 64 side shaft
(69) 66 side shaft
(70) 68 second bearing point
(71) 70 fourth bearing point
(72) 72 first flange plane
(73) 74 second flange plane
(74) 76 third flange plane
(75) 78 fourth housing part
(76) 80 fourth flange connection
(77) 82 side
(78) 84 fifth housing part
(79) 86 fifth flange connection
(80) 88 sixth flange connection
(81) 90 fourth flange plane
(82) 92 fifth flange plane
(83) 94 sixth flange plane
(84) 96 holder
(85) 98 high-voltage connection
(86) 100 first oil chamber
(87) 102 second oil chamber
(88) 104 oil distribution device
(89) 106 first oil connection
(90) 108 second oil connection
(91) 110 third oil connection
(92) 112 first oil line
(93) 114 second oil line
(94) 116 fourth oil connection
(95) 118 third oil line
(96) 119 actuator
(97) 120 bearing bracket
(98) 122 first holding device
(99) 124 second holding device
(100) 126 through opening
(101) 128 first oil sump
(102) 130 second oil sump
(103) 132 suction line
(104) 134 fifth gear wheel
(105) 136 ring structure