Pre-assembled, self contained, portable fluid storage tank and method of handling flowback fluids from a hydrocarbon production operation using said tank
11794989 · 2023-10-24
Inventors
Cpc classification
B65D90/24
PERFORMING OPERATIONS; TRANSPORTING
B65D90/046
PERFORMING OPERATIONS; TRANSPORTING
E21B41/00
FIXED CONSTRUCTIONS
B65D88/524
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D90/24
PERFORMING OPERATIONS; TRANSPORTING
B65D88/52
PERFORMING OPERATIONS; TRANSPORTING
B65D90/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Pre-assembled, self-contained, portable tank and method of using the tank for storing backflow fluids during hydrocarbon production operations. Tank is rapidly deployable and has a collapsible and refillable bladder for storing approximately 50,000 gallons or 1200 BBLS of fluids and a secondary containment with a holding capacity 120% of that of the bladder. When closed for transport, the tank is sufficiently compact and light to be movable with a light body pickup truck with an accompanying trailer over public roadways. After delivery to a site, a crew of two to five persons can set-up the tank for use within about 20 to 120 minutes.
Claims
1. A pre-assembled, self-contained, portable storage tank for storage of fluids or liquids, comprising: a collapsible and refillable bladder for receiving and storing the fluids or liquids and comprising input and output connections or conduits associated with valves for configuring and controlling flow of liquid into and out of the bladder; a secondary containment capable of holding more fluid or liquid than the bladder, positioned beneath and at least partially along the sides of said bladder so as to contain any or all liquid from the bladder during any leakage from the bladder; an expandable and retractable frame for holding or supporting the bladder and the secondary containment, having optional wheels thereunder for rolling the frame when expanding or retracting; and a housing for housing or holding the bladder, secondary containment and frame when or if the bladder, secondary containment and frame are not in use; wherein the tank is sufficiently pre-assembled that it can be put into use by a receiving crew of two to five persons at the site of delivery, without need for digging a berm, without need of using a crane or a forklift to lift any part of the tank, and without need of assembling the tank beyond set-up procedures.
2. The tank of claim 1 wherein the tank weighs less than 9000 lbs and when closed and containing the at the bladder, secondary containment, and frame, is sufficiently compact that it can be transported to a site for use by a class 1 to a class 3 truck, with or without an accompanying trailer.
3. The tank of claim 2 wherein the bladder can provide closed liquid storage for at least or about 1200 BBLS or about 53,400 gallons of fluid or liquid.
4. The tank of claim 3 wherein the tank can be put into use by the receiving crew of two to five persons at the site of delivery within 20 minutes to 120 minutes.
5. The tank of claim 4 wherein the tank can be prepared for transport by two to five persons within 20 to 120 minutes after drainage of fluids from the bladder.
6. The tank of claim 3 that can be used for storing liquids in all weather conditions and known environments habitable by humans.
7. The tank of claim 1 wherein the frame is covered by an outer skin.
8. The tank of claim 1 wherein the bladder and secondary containment are comprised of the same material.
9. The tank of claim 1 wherein in deployment, the frame has wheels thereunder and is expanded outward from the housing in a horizontal plane and the bladder and secondary containment are rolled outward from the housing onto the frame.
10. The tank of claim 1 wherein after draining the bladder, in preparing the tank for non-use or transport, the bladder and secondary containment at least partially automatically roll or move back into the housing and the frame at least partially folds back into the control mechanism housing.
11. The tank of claim 1 for storing water or hydrocarbons, wherein the bladder is comprised of natural or synthetic rubberized fabric, plastic, para-aramid or aramid synthetic fiber.
12. A method for temporary storage of fluids during production operations at a well site for recovery of hydrocarbons, said well site having a at least one well producing backflow fluids through at least one flowline, the method comprising: deploying the pre-assembled, self-contained, portable storage tank of claim 1 near the well site; connecting said storage tank to the at least one flowline; and allowing the backflow fluids to drain into the storage tank.
13. The method of claim 12 wherein the connection between the tank or the flowline comprises at least one conduit or hose.
14. The method of claim 12 wherein said well site has an oilfield tank battery for receiving backflow fluids but said oilfield tank battery is at capacity or otherwise unable to accept backflow fluids for storage when the pre-assembled, self-contained, portable storage tank is used.
15. The method of claim 12 wherein said well site does not have an oilfield tank battery for receiving backflow fluids and use of the pre-assembled, self-contained, portable storage tank avoids having to shut-in or shut-down the well.
16. The tank of claim 1 for use in a method for temporary storage of fluids during refining, petrochemical, or oilfield production operations where produced hydrocarbons, chemicals or water mixed with hydrocarbons from tank cleaning, turnaround operations, or temporary abandonment of permanent tanks for painting or maintenance, necessitate the need for said temporary storage.
17. The tank of claim 1 for use in a method for temporary storage of fluids during emergency management operations associated with a hurricane, firefighting, flooding, or other natural disaster necessitating temporary quick and economical storage of fluids with provision for secondary containment.
18. A method for temporary storage of fluids during a fracking operation at a well site for enhanced recovery of hydrocarbons, said well site having a well head and a flow line receiving backflow fluids, the method comprising: deploying the pre-assembled, self-contained, portable storage tank of claim 1 near the well site; connecting said tank to the flowline receiving the backflow fluids; and allowing the backflow fluids to drain into the tank.
19. The method of claim 18 wherein the connection between the tank and the flowline or well head comprises at least one conduit or hose.
20. A method for temporary storage of a first fluid and a second fluid for use in mixing chemicals during and for use in fracking operations at a well site for recovery of hydrocarbons, said well site having the need to store and make ready said first and second fluids for use in the fracking operations, the method comprising: (1) deploying at or near said well site a pre-assembled, self-contained, portable storage tank for storage of said first and second fluids, said storage tank comprising: a first collapsible and refillable bladder for receiving and storing the first fluid and a second collapsible and refillable bladder for receiving and storing the second fluid, wherein the first and second bladders each comprise input and output connections or conduits associated with valves for configuring and controlling the flow of fluid into and out of said bladders; a secondary containment capable of holding more fluid than the first and second bladders, positioned beneath and at least partially along the sides of said bladders so as to contain any or all fluid from said bladders during any leakage from the bladders; an expandable and retractable frame for holding or supporting the bladders and the secondary containment, having wheels thereunder for rolling the frame when expanding or retracting; at least one winch for at least partially automating the unfolding, folding, rolling, unrolling, or storing of the bladders or the secondary containment; and a control mechanism housing for housing or holding the at least one winch, and when or if the bladders, secondary containment, and frame are not in use, for housing or holding the bladders, secondary containment and frame; wherein the tank is sufficiently pre-assembled that it can be put into use by a receiving crew of two to five persons at the site of delivery, without need for digging a berm, without need of using a crane or a forklift to lift any part of the tank, and without need of assembling the tank beyond set-up procedures; and (2) connecting said tank to a mixing station or one or more pumping trucks at the well site.
21. The method of claim 20, wherein the first bladder and the second bladder receive different fluids for storage and fluid is provided to the mixing station or to one or more pumping trucks from the first bladder independent of fluid provided to the mixing station or to one or more pumping trucks from the second bladder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings a more detailed and complete appreciation of the present invention and various advantages can be realized by reference to the detailed description that will accompany the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(25) The present invention provides rapidly deploying storage solutions for a litany of fluid products such as chemicals, hydrocarbons, produced water, potable water, and other liquid and liquid-like products. While advantageous for temporary storage, the solutions allowed by the invention can be used for as long as needed, in the field, in a wide range of weather conditions, effectively in whatever above-ground locations humans may find themselves in need of storing large quantities of liquids, such as, for example, 1,200 BBLS.
(26) One example of such a need is in oil producing locations that prohibit transport of oil tankers across roads during certain times of the year when the weight of the tankers would damage the infrastructure of the roads, such as in North Dakota during Fall, Summer and Spring. The present invention allows produced oil, produced water, or other associated fluids to be stored in the field until the roads are usable by tankers, without a need to stop the production during various times throughout the Fall, Summer or Spring months, even when the most restrictive weight restrictions are in effect, at a significant cost savings to the oil production companies.
(27) Another example of such a need in oil producing locations is where large quantities of produced flowback water from enhanced recovery operations such as fracking must be stored. And still another example of such a need in oil producing locations is where large quantities of fresh water, or water treated with chemicals to support enhanced recovery operations such as fracking must be stored. In such operations in both of these examples, the need for storage is temporary and relatively short-lived, a need that the present invention fills quickly and economically.
(28) While the utility of the present invention is quickly appreciated in the oil industry, the utility is not limited to that industry. Those of ordinary skill in the art will appreciate many other uses. For example, temporary storage of large quantities of potable water can be needed in cases of emergencies affecting existing water supplies in communities affected by natural disasters such as flooding or earthquakes. For another example, temporary storage of large quantities of fire fighting chemicals or water can be needed in areas anticipating impending need for fighting approaching wildfires. The storage tank of the invention is also useful for providing temporary or permanent storage of chemicals, hydrocarbons, or other fluids during cleaning of permanent, traditional style metal tanks.
(29) The storage solutions of the present invention are accomplished with a self-contained, pre-assembled, portable fluid storage tank with a flexible fluid storage bladder and secondary containment system capable of holding twenty percent more fluid than the storage bladder. In most embodiments, this storage tank of the invention weighs less than 9,000 pounds so that one truck driver without need for a commercial license can economically move, or transport, the storage tank from place to place.
(30) The tank of the invention is not only sufficiently light in weight but also when closed is sufficiently small in size that it can be transported by a class 1 to class 3 truck, such as for example, a common light body pickup truck such as a Ford F-250 with an accompanying trailer, on common public streets, roadways, and highways, as well as on private roads, and unloaded from the truck, or trailer being pulled by the truck (and later reloaded onto the truck or trailer), at a field site without need for a crane, forklift or specialized unloading equipment. In one embodiment, for example, the storage tank of the invention is about 32 feet long, 8 feet 9 inches wide, and 8 feet 9 inches tall in the closed position. When opened and put in use, this same storage tank can hold 1200 BBLS or 53,400 Gallons. The tank of the invention can typically be deployed for use with a minimum crew of one to five persons in less than about 20 to 120 minutes. Smaller and larger storage tanks can be made with the same features and elements described herein to also have the advantages of the present invention.
(31) The tank of the invention can also be quickly and easily collapsed and made ready for transport and redeployment elsewhere, typically with a minimum crew of one to five persons in less than about 20 to 120 minutes after the tank is drained. The time required for draining the tank will vary with size of the bladder, and the quantity and viscosity of liquids contained in it, but the tank has multiple drainage locations to speed drainage when desired. Moreover, complete or nearly complete drainage of the tank is reasonably practical with the present invention.
(32) Referring to
(33) Upon arrival, a receiving crew of one to five persons prepares the storage tank for use. A larger crew may be used, if desired, although usually as few as two persons or even one person can reasonably prepare the storage tank for use, although the more persons in the crew the faster the set-up, within reasonable limits. Since the storage tank of the invention is pre-assembled and self-contained, preparing it for use entails only a few set-up procedures.
(34) A pin or other latch or holder (not shown, but understood by one of ordinary skill in the art) for keeping the sides of the frame 16 and the bladder 12 and the secondary containment 14 within the control mechanism housing 18, is removed, released, and/or opened so that the receiving crew can pull the frame 16 out, as in
(35) An optional skin 39, comprised of a light weight material, such as, for example, aluminum, can be used on the outside of the frame 16 to prevent wind from removing the secondary containment 14 during use, and to further protect the control mechanism housing 18 and its contents from flying debris on roadways during transport.
(36) As in
(37) Next the receiving crew unrolls the bladder 12 out from the control mechanism housing 18 and onto the secondary containment 14 lying on the frame 16, as in
(38) The receiving crew then inserts, attaches, or connects one or more hoses or other conduits (and/or manifolds) 20 [see
(39) The storage tank 10 of the invention has included with it manifold connections, valves, drains, and a standpipe for venting so as to ease deployment of the storage tank on site for use. In one embodiment, central valve or drain 29 is comprised of a valve system capable of connecting all drains such as drain 25. For example, twelve valves in the system would connect six drains on the bladder. This valve or drain 29 can have ball valve connections that open and close without release of air to the environment (for environmental protection purposes). Further, such valve or drain 29 valve system can be equipped with an optional pollution control pot or fitted with a back-up containment to prevent spillage of liquids when hoses are connected or disconnected. Such valves are welded to the housing, and can be attached to the hoses using standard NPT threading or unionid.
(40) The storage tank 10 of the invention is then ready to receive fluid or liquid into bladder 12. Such fluid may be pumped into the storage tank or drained into the storage tank, depending on the source of the fluid. For example, for use of the storage tank 10 in holding flowback water from fracking operations, or from standard oilfield production, a hose or other conduit (or manifold) 20 could be connected (directly or indirectly) to the flowline from the wellhead, or from the oilfield tank battery if one exists. For another example, for use of the storage tank 10 in holding oil or water from flowback operations, a hose or other conduit (or manifold) 20 could be connected (directly or indirectly) to the flowline from the wellhead, before an oilfield tank battery has been constructed. An advantage of the bladder 12 of storage tank 10 is that it can be filled closer to nominal capacity than all-metal storage tanks.
(41) The storage tank 10 has multiple corner drains 25 and central drains 29 as shown in
(42) Straps 35 can also be used with winch 21 in deploying for use and retracting for storage and transport the bladder 12 and the secondary containment 14. Straps 35 are, in one embodiment, comprised of a web of nylon or other synthetic capable of handling the weight the winch 21 can pull, which in the embodiment illustrated is typically about 16 thousand pounds. The straps 35 can be heat melted to the bladder 12 or the secondary containment 14 via a fabric patch, in such way that if it were torn it would not compromise the integrity of the bladder or secondary containment.
(43) Once drained, storage tank 10 can be made ready for transport to another site effectively reversing the set-up procedure described above. Any pin or other latch or holder holding the frame in place is removed. All valves (not shown) associated with corner drains 25 and/or central drains 29 are closed, standpipe 27 is closed, and the bladder 12 is rolled back up or folded (manually and/or with winch 21) and stored in control mechanism housing 18. In one embodiment, the edges 17 of secondary containment 14 are released from the sides 19 of frame 16, and the secondary containment 14 is pulled back and folded, as shown in
(44) Referring to
(45) The description and Figures herein generally show that bladder 12 extends from both sides of control mechanism housing 18, and in deployment is rolled out from both sides of the control mechanism housing 18. In such case, bladder 12 may be one large bladder, with half on one side of the control mechanism housing 18 and the other half on the other side of the control mechanism housing 18, as shown in
(46) Bladder 12 is associated with a secondary containment 14. In one embodiment, secondary containment 14 is capable of containing 20 percent more liquid than bladder 12. The secondary containment 14 is comprised of a natural or synthetic rubberized fabric, soft plastic, para-aramid or aramid synthetic fiber, or other flexible and substantially impenetrable material with strength and toughness, and in one embodiment is comprised of the same kind of material as the bladder 12. In one embodiment, bladder 12 lies atop secondary containment 14, as shown in
(47) Frame 16 holds and supports secondary containment 14 and bladder 12 while in use, as shown in
(48) The control mechanism housing 18 has an aluminum, steel or metal alloy base or skid 22 that enables the storage tank 10 to be suited for light or medium duty truck transport on public and private roads. As shown in the Figures, control mechanism housing 18 also has a top 31, a housing frame 37, and partial side ends 33, leaving the control mechanism housing 18 partially open. In another embodiment, control mechanism housing 18 is or can be completely closed, with sides and side ends extending from the base 22 to the top 31. Side ends 33 and top 31 are comprised of aluminum, steel, or metal alloy, in one embodiment. In another embodiment, side ends 33 could alternatively be comprised of a lighter weight material such as a strong synthetic composition.
(49) As discussed above, when not in use, and for transport, bladder 12 and secondary containment 14 can be rolled or folded into the control mechanism housing 18, and frame 16 can also be collapsed or folded back into the control mechanism housing 18, as shown in
(50) An operator uses hoses or other similar conduits or manifold 20 and connectors known to those of ordinary skill in the art to connect the storage tank 10 to the source of the fluid to be received into and retained in the storage tank 10. Such source can be any vessel or container that needs to be emptied, fluid hauling truck, tank, well or pump from any source that can send liquid or fluid to bladder 12 until filled. Liquid or fluid can remain in storage tank 10 until such time as the liquid or fluid can be transported to a desired destination or pumped out via a truck, pipeline or other apparatus.
(51) Storage tank 10 of the invention provides very light weight and rapidly deploying fluid containment and secondary containment of fluids or liquids where weight, size, or footprint are an issue, or where permanent rigid tanks are impractical, cost prohibitive or unnecessary.
(52) The storage tank of the invention and its rapid deployment system is the only uniquely designed non-rigid storage product that, due to its high portability and low weight design, allows for a tank of significant size to be transported across highways, county roads, or other roads that are under the most restrictive of weight restrictions due to weather, Spring or Fall frost, or other applicable weight restrictions. The storage tank of the invention has significantly less weight when combined with the trailer than similar sized steel or metal tanks. The storage tank of the invention can also be deployed without the use of a crane, unlike steel or other tanks of similar size, and without need to dig and maintain a berm or secondary containment.
(53) While preferred embodiments of the present invention have been described, it should be understood that other various changes, adaptations and modifications can be made therein without departing from the spirit of the invention and the scope of the appended claims. The scope of the present invention should, therefore, be determined not with reference to the above description, but instead should be determined with reference to the appended claims along with their full scope of equivalents. Furthermore, it should be understood that the appended claims do not necessarily comprise the broadest scope of the invention which the applicant is entitled to claim, or the only manner(s) in which the invention may be claimed.
APPENDIX—LIST OF ELEMENTS
(54) 10 Tank 12 Bladder 14 Secondary containment 16 Frame 17 Edge of secondary containment 14 18 Control mechanism housing 19 Sides for frame 16 20 Hoses or other conduits or manifold 21 Winch 22 Base or skid of control mechanism housing 23 Hook 24 Wheels 25 Corner drain and valve system 27 Standpipe vent with cover 28 Rope 29 Central drain and valve system 31 Top of control mechanism housing 32 Battery 33 Side ends of control mechanism housing 34 Solar Panel 35 Straps 36 Hinges 37 Housing frame 39 Skin over outside of Frame 16