Exhaust gas treatment assembly for an exhaust gas system of an internal combustion engine
11795860 ยท 2023-10-24
Assignee
Inventors
Cpc classification
F01N3/0211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2853
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/1888
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2875
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/1855
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust gas treatment assembly for an exhaust gas system of an internal combustion engine includes a housing defining a longitudinal axis. A first exhaust gas treatment unit is inserted in the housing and has a first casing and at least one first exhaust gas treatment unit carried in the first casing. A second exhaust gas treatment unit is inserted in the housing and has a second casing and at least one second exhaust gas treatment unit carried therein. A locking arrangement is for locking a first exhaust gas treatment unit in the housing at least against movement in the direction of the longitudinal axis in a locked state, wherein, when the first exhaust gas treatment unit and the second exhaust gas treatment unit are inserted in the housing, the locking arrangement is blocked in the locked state by the second exhaust gas treatment unit.
Claims
1. An exhaust gas treatment assembly for an exhaust gas system of an internal combustion engine, the exhaust gas treatment assembly comprising: a housing defining a longitudinal axis (L) and said housing being elongated along said longitudinal axis (L); a first exhaust gas treatment unit inserted into said housing; said first exhaust gas treatment unit including a first casing and at least one first exhaust gas treatment element carried in said first casing; a second exhaust gas treatment unit inserted into said housing; said second exhaust gas treatment unit including a second casing and at least one second exhaust gas treatment element carried in said second casing; a locking arrangement configured to lock said first exhaust gas treatment unit in a locked state in said housing at least against movement along said longitudinal axis (L); and, said locking arrangement being further configured to be blocked in said locked state by said second exhaust gas treatment unit when said first exhaust gas treatment unit and said second exhaust gas treatment unit are inserted into said housing.
2. The exhaust gas treatment assembly of claim 1, wherein said locking arrangement further comprises: at least one lock engagement element on said first casing protruding radially outward; said housing having at least one lock engagement recess formed therein so as to open radially inwardly; and, when said first exhaust gas treatment unit is inserted in said housing in said locked state, said at least one lock engagement element is positioned so as to engage radially outwardly in said lock engagement recess, and when said second exhaust gas treatment unit is inserted into said housing, said at least one lock engagement element is blocked against radially inward movement for lifting said locked state by said second exhaust gas treatment unit.
3. The exhaust gas treatment assembly of claim 2, wherein said at least one lock engagement recess on said housing is formed by an axially delimited bulge on said housing directed radially outwardly.
4. The exhaust gas treatment assembly of claim 2, wherein said at least one lock engagement recess runs substantially completely around in circumferential direction on said housing.
5. The exhaust gas treatment assembly of claim 2, wherein a plurality of said lock engagement recesses are arranged on said housing and are circumferentially spaced apart from one another and delimited in circumferential direction.
6. The exhaust gas treatment assembly of claim 5, wherein a plurality of said lock engagement elements are arranged circumferentially spaced apart from one another on said first casing.
7. The exhaust gas treatment assembly of claim 6, wherein each of said lock engagement elements includes: a fixing portion fixedly provided on said first casing; a locking portion; and, a blocking portion which, when said second exhaust gas treatment unit is inserted in said housing, in said locked state, whereupon at least one of the following applies: each one of said locking engagement elements is blocked against movement toward the radial inside; and, each one of said locking engagement elements is loaded toward the radial outside by said second casing and said locking portion which, in said locked state, engages in a corresponding one of said lock engagement recesses on said housing.
8. The exhaust gas treatment assembly of claim 7, wherein in said locked state, said blocking portion, which is loaded radially outwardly by said second casing, is held in contact with said housing.
9. The exhaust gas treatment assembly of claim 6, further comprising a ring-like lock engagement element carrier mounted on said first casing; and, said plurality of lock engagement elements being provided on said ring-like lock engagement element carrier.
10. The exhaust gas treatment assembly of claim 9, wherein said lock engagement elements are made of sheet metal.
11. The exhaust gas treatment assembly of claim 2, wherein: said housing has an insertion opening for receiving said first exhaust gas treatment unit and said second exhaust gas treatment unit into said housing by movement in an insertion direction (E); said first exhaust gas treatment unit has a first end portion which leads on movement of said first exhaust gas treatment unit in said insertion direction (E) for insertion in said housing and a second end portion which trails on movement of said first exhaust gas treatment unit in said insertion direction (E) for insertion into said housing; and, said at least one lock engagement element is provided on said first casing in the region of said second end portion of said first exhaust gas treatment unit.
12. The exhaust gas treatment assembly of claim 11, further comprising a support/sealing arrangement for supporting and sealing said first casing in the region of said first end portion of said first exhaust gas treatment unit relative to said housing when said first exhaust gas treatment unit is inserted into said housing.
13. The exhaust gas treatment assembly of claim 11, wherein said second exhaust gas treatment unit has a first end portion which leads on movement of said second gas treatment unit in the insertion direction (E) for insertion in said housing and a second end portion which trails on movement of said second exhaust gas treatment unit in the insertion direction (E) for insertion into said housing; and, in said locked state, at least one lock engagement element is blocked in said locked state by said second casing in the region of said first end portion of said second exhaust gas treatment unit.
14. The exhaust gas treatment assembly of claim 2, wherein said at least one lock engagement element is fixed to said first casing as a separate component.
15. The exhaust gas treatment assembly of claim 2, wherein said at least one lock engagement recess on said housing is defined by two mutually adjacent bulges of said housing arranged axially spaced apart from one another and directed radially inwardly.
16. The exhaust gas treatment assembly of claim 1, wherein, when the first exhaust gas treatment unit is inserted in the housing and the second exhaust gas treatment unit is not inserted in the housing, said locking arrangement is not in said locked state and can be brought into said locked state by insertion of the second exhaust gas treatment unit into said housing; or, when said first exhaust gas treatment unit is inserted in said housing and said second exhaust gas treatment unit is not inserted in the housing, said locking arrangement is in said locked state.
17. The exhaust gas treatment assembly of claim 1, further comprising fixing elements including threaded fasteners for fixing said second exhaust gas treatment unit relative to said housing after said second exhaust gas treatment unit is inserted into said housing.
18. The exhaust gas treatment assembly of claim 1, wherein at least one of said first and second exhaust gas treatment units includes at least one of a catalytic converter and a particle filter and an electrically operated heater unit.
19. The exhaust gas treatment assembly of claim 1, wherein said locking arrangement further comprises: at least one lock engagement element provided on said first casing and having a lock engagement recess open in a radially outward direction; at least one lock engagement protrusion provided on said housing and configured to protrude radially inwardly; when said first exhaust gas treatment unit is inserted into said housing, in said blocked state, said at least one lock engagement element is positioned with said lock engagement recess thereof surrounding said lock engagement protrusion on said housing; and, when said second exhaust gas treatment unit is inserted into said housing, said at least one lock engagement element is blocked against radially inward movement for lifting said locked state by said second exhaust gas treatment unit.
20. The exhaust gas treatment assembly of claim 19, wherein each of said lock engagement elements includes: a fixing portion fixedly provided on said first casing; a locking portion; and, a blocking portion which, when the second exhaust gas treatment unit is inserted into said housing, in the locked state, is blocked against movement radially inwardly or is loaded radially outwardly by said second casing; and, said locking portion with a lock engagement recess surrounds a lock engagement protrusion, in said locked state, on said housing.
21. The exhaust gas treatment assembly of claim 19, wherein said lock engagement protrusion runs substantially completely around said housing in circumferential direction.
22. The exhaust gas treatment assembly of claim 19, wherein a plurality of said lock engagement protrusions are provided on said housing; and, said plurality of protrusions are arranged circumferentially spaced apart from one another and are delimited in circumferential direction.
23. A method for building an exhaust gas treatment assembly which includes a housing defining a longitudinal axis (L) and said housing being elongated along said longitudinal axis (L); a first exhaust gas treatment unit inserted into said housing; said first exhaust gas treatment unit including a first casing and at least one first exhaust gas treatment element carried in said first casing; a second exhaust gas treatment unit inserted into said housing; said second exhaust gas treatment unit including a second casing and at least one second exhaust gas treatment element carried in said second casing; a locking arrangement configured to lock said first exhaust gas treatment unit in a locked state in said housing at least against movement along said longitudinal axis (L); and, said locking arrangement being further configured to be blocked in said locked state by said second exhaust gas treatment unit when said first exhaust gas treatment unit and said second exhaust gas treatment unit are inserted into said housing, the method comprising the steps of: providing the housing, the first exhaust gas treatment unit and the second exhaust gas treatment unit as separate components; inserting the first exhaust gas treatment unit in the housing such that the locking arrangement enters or can be brought into the locked state; and, inserting the second exhaust gas treatment unit into the housing such that the locking arrangement is blocked in the locked state by the second exhaust gas treatment unit.
24. The method of claim 23, further comprising fixing the second exhaust gas treatment unit relative to the housing in a state blocking the locking arrangement in the locked state.
25. The method of claim 23, further comprising exchanging the first exhaust gas treatment unit received in the housing by removing the second exhaust gas treatment unit from the housing and in so doing, lifting the state blocking the locking arrangement in the locked state and removing the first exhaust gas treatment unit from the housing.
26. An exhaust gas system for an internal combustion engine including an internal combustion engine for a vehicle, said exhaust gas system comprising: at least one exhaust gas treatment assembly including: a housing defining a longitudinal axis (L) and said housing being elongated along said longitudinal axis (L); a first exhaust gas treatment unit inserted into said housing; said first exhaust gas treatment unit including a first casing and at least one first exhaust gas treatment element carried in said first casing; a second exhaust gas treatment unit inserted into said housing; said second exhaust gas treatment unit including a second casing and at least one second exhaust gas treatment element carried in said second casing; a locking arrangement configured to lock said first exhaust gas treatment unit in a locked state in said housing at least against movement along said longitudinal axis (L); and, said locking arrangement being further configured to be blocked in said locked state by said second exhaust gas treatment unit when said first exhaust gas treatment unit and said second exhaust gas treatment unit are inserted into said housing.
27. The exhaust gas system of claim 26, wherein the housing is fixed to a wall of an exhaust gas-carrying component by welding and when the second exhaust gas treatment unit is inserted in said housing, the second exhaust gas treatment unit is fixed to said wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described with reference to the drawings wherein:
(2)
(3)
(4)
(5)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8)
(9) In this end region of the housing 12 shown on the left in
(10) The first exhaust gas treatment unit 24 includes, for example, a tubular first casing 28, formed so as to be substantially cylindrical, in which for example a first exhaust gas treatment element 32 is held by means of a fiber matting 30 or similar. The first exhaust gas treatment element 32 may for example include a monolithic, porous body through which exhaust gas can flow and which may be made from and/or coated with catalytically active material.
(11) Similarly, the second exhaust gas treatment unit 26 includes a substantially tubular or cylindrical second casing 34, which like the first casing 28 may be made from sheet metal material, and in which a second exhaust gas treatment element 38 may be carried, for example with the interposition of a fiber mat 36. The second exhaust gas treatment element 38 may also include a porous, for example monolithic body through which exhaust gas may flow and which may be made from and/or coated with catalytically active material.
(12) The first exhaust gas treatment unit 24 has a first end portion 40 (shown on the right in
(13) In the region of a second end portion 50 of the first exhaust gas treatment unit 24 which trails on insertion of the first exhaust gas treatment unit 24 into the housing 12 in the insertion direction E, this is held in a defined axial position in the housing 12 by means of a locking arrangement, generally designated 52, in the assembled state shown in
(14) Each of the lock engagement elements 54, which are made for example from sheet metal material and hence are fundamentally elastically deformable or flexible, is fixed by a fixing portion 58 to the first casing 28 in the region of the second end portion 50 of the first exhaust gas treatment unit 24. This may be achieved for example by material bonding, such as, for example, soldering or welding, or by a fixing element such as, for example, a fixing rivet or several fixing rivets or similar. Alternatively, at least one or each of the lock engagement elements 54 may form an integral part of the first casing 28, and extend towards the radial outside starting from a region of the integral connection to the first casing 28 which provides the fixing portion 58.
(15) In the embodiment shown in
(16) The lock engagement elements 54 furthermore include a blocking portion 62 which comes into or stands in interaction with the second casing 34 of the second exhaust gas treatment unit 26. In the state shown in
(17) In order, in the assembled state of the exhaust gas treatment assembly 10, to also hold the second exhaust gas treatment unit 26 in a defined position, in particular in a position in which this blocks the locking arrangement 52 against eliminating the locked state, on the second casing 34, in an end portion 66 of the second exhaust gas treatment unit 26 which trails on insertion of the second exhaust gas treatment unit 26 in the insertion direction E, a flange-like, radially outwardly protruding fixing portion 68 is provided, by means of which the second exhaust gas treatment unit 26 may be fixed with respect to the housing 12, for example by the use of generically illustrated fixing element 70, such as, for example, screw bolts. Such fixing elements 70 may be introduced for example into assigned openings of the wall 18.
(18) In order to achieve a gas-tight closure of the second exhaust gas treatment unit 26 relative to the housing 12, a support/sealing arrangement 72 is also assigned to this. This too includes, for example, an O-ring-like sealing element 74, a radial support element 76, and, for example, a ring-like axial support element 78 which is fixed to the outer periphery of the second casing 34, for example by welding or soldering, and which holds the sealing element 74 and radial support element 76 in defined positions relative to the second casing 34 against the insertion direction E on insertion of the second exhaust gas treatment unit 26 into the housing 12.
(19) On assembly of the exhaust gas treatment assembly 10, firstly the first exhaust gas treatment unit 24 is inserted into the housing 12 through the insertion opening 20 in the insertion direction E. The state in which the first exhaust gas treatment unit 24 is inserted into the housing 12, but the second exhaust gas treatment unit 26 is not yet inserted into the housing 12, is shown in
(20) On subsequent insertion of the second exhaust gas treatment unit 26, this, with the second casing 34 in the first end portion 64, comes into contact with blocking portions 62 of the lock engagement elements 54. In order to provide an insertion chamfer of the lock engagement elements 54, the latter may be formed in the region of the blocking portion 62 with oblique insertion end portions 80 extending towards the radial outside opposite the insertion direction E.
(21) In the course of the insertion movement of the second exhaust gas treatment unit 26, this loads the insertion end portions 80 and thus presses the lock engagement elements 54 with their locking portions 60 towards the radial outside, so that they come into engagement in the lock engagement recess 56 and are held in contact with the housing 12 in the region of the lock engagement recess 56. Then the second exhaust gas treatment unit 26 may be fixed by the fixing element 70 to the wall 18, and hence with respect to the housing 12 carried thereon. Since in this state, the lock engagement elements 54 in the region of their blocking portions 62 are blocked against movement towards the radial inside, or are loaded in the direction towards the radial outside for engagement into the lock engagement recess 56, the locking arrangement 52 is blocked in its locked state and hence the first exhaust gas treatment unit 24 is held in a defined axial position on the housing 12. In particular, thereby also in the second end portion 50 of the first exhaust gas treatment unit 24, a defined radial support of the first exhaust gas treatment unit 24 relative to the housing 12 is achieved. In this state, the lock engagement elements 54 can at least support the defined radial holding of the second exhaust gas treatment 26 in its first end portion 64.
(22) Since the lock engagement elements 54 are loaded in contact against the housing 12 by the second exhaust gas treatment unit 26, an interference fit exists between the lock engagement elements 54 and the housing 12, so that, also supported by the interference fit generated in the region of the support/sealing arrangement 42, the first exhaust gas treatment unit 24 is held in the housing 12 securely against rotation about the housing longitudinal axis L. In order to provide an additional rotational security, instead of the lock engagement recess 56 running completely around in the circumferential direction, a plurality of lock engagement recesses may be provided which are arranged spaced apart from one another in the circumferential direction, wherein for example then a lock engagement recess limited in the circumferential direction may be assigned for example to each lock engagement element 54, and also a form fit acting in the circumferential direction can be achieved between the lock engagement elements 54, engaging in a respective lock engagement recess, and the housing 12.
(23) An alternative embodiment in particular of the first exhaust gas treatment unit 24 is shown in
(24) With the structure of an exhaust gas treatment assembly 10 according to the disclosure, which structurally simple configuration it is possible to hold several exhaust gas treatment units 24, 26 reliably in defined positions in the housing 12 and have easy access thereto, for example in order to clean or exchange these. In particular, to achieve access to the first exhaust gas treatment unit 24, the second exhaust gas treatment unit 26 may be removed from the housing 12, so that also the first exhaust gas treatment unit 24 can be extracted from the housing 12 when the locking arrangement 52 is no longer blocked in the locked state.
(25) It is pointed out that with such an exhaust gas treatment assembly 10, more than two exhaust gas treatment units may also be used. Thus for example, with a correspondingly longer configuration of the housing 12, a further exhaust gas treatment unit may be positioned to the right of the first exhaust gas treatment unit in
(26) An alternative embodiment of the locking arrangement 52, in particular with respect to the provision of the lock engagement recess 56, is shown in
(27) A further alternative embodiment of the locking arrangement 52 is shown in
(28) It is pointed out that the variants shown in
(29) An alternative embodiment for connecting the locking elements 54 to the first casing 28 is shown in
(30) With the embodiment of an exhaust gas treatment assembly according to the disclosure, a simple and reliable locking or fixing of the exhaust gas treatment unit is achieved, wherein in addition, because of the flexibility in the region of the lock engagement elements, production tolerances and thermal expansions in both the axial and radial directions can be compensated. In addition, the lock engagement elements may also be used as handles when handling the first exhaust gas treatment unit.
(31) In such an exhaust gas treatment assembly, the various exhaust gas treatment units may perform different functions depending on their configuration. Thus for example both exhaust gas treatment units may be formed as catalytic converter units. Alternatively, one of the exhaust gas treatment units may be configured as a catalytic converter unit and the other a particle filter unit. In the further alternative, one of the exhaust gas treatment units may be a heater unit, for example, powered by electrical energy, through which heat can be introduced into the exhaust gas stream or an exhaust gas treatment element, and hence exhaust gas treatment achieved in the form of heating. For example, a combination of an exhaust gas treatment unit configured as a catalytic converter unit and an exhaust gas treatment unit configured as a heating unit may be provided. Alternatively, a combination of an exhaust gas treatment unit configured as a heater unit and an exhaust gas treatment unit configured as a particle filter unit may be implemented. In a further alternative, an exhaust gas treatment unit could contain, as well as an exhaust gas treatment element effective for example as a catalytic converter or particle filter, also a heater element which may be, for example, electrically energized, so that this exhaust gas treatment unit may be active both as a heater unit and also as a catalytic converter unit or particle filter unit. It is evident that for the configuration of an exhaust gas treatment unit as an electrically operated heater unit, a line passage must be provided through the housing for the supply of electrical energy to a heating element, for example a casing heating conductor.
(32) It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.