Constant velocity joint
11796008 · 2023-10-24
Assignee
Inventors
- Ida Benner (Troisdorf, DE)
- Rolf Cremerius (St. Augustin, DE)
- Anna Gremmelmaier (Sankt Augustin, DE)
- Wolfgang Hildebrandt (Siegburg, DE)
- Stephan Maucher (Siegburg, DE)
- Hans-Jürgen Post (Bonn, DE)
- Thomas Weckerling (Sankt Augustin, DE)
Cpc classification
F16D2003/22309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2003/22303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/2237
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S464/906
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16D3/223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A constant velocity joint comprises an outer joint part with outer ball tracks, an inner joint part with inner ball tracks, wherein respectively an outer ball track and an inner ball track form a pair of tracks with each other; a torque-transmitting ball in each pair of tracks; a ball cage in which the torque-transmitting balls are received; wherein a first articulation angle range is defined comprising articulation angles of less than twenty degrees, and a second articulation angle range comprising articulation angles greater than twenty degrees; wherein an opening angle within the first articulation angle range increases as the articulation angle (β) increases, and wherein a first mean opening angle increase of the first articulation angle range is greater than a second mean opening angle increase of the second articulation angle range.
Claims
1. Constant velocity joint, comprising: an outer joint part with an outer part longitudinal axis and outer ball tracks, wherein the outer joint part has an attachment side and an opening side, an inner joint part with an inner part longitudinal axis and inner ball tracks, wherein respectively an outer ball track and an inner ball track form a pair of tracks with each other, a torque-transmitting ball in each pair of tracks, a ball cage which is arranged between the outer joint part and the inner part and comprises circumferentially distributed cage windows which each receive at least one of the torque-transmitting balls, wherein the balls define a joint center plane by the ball cage when the inner part longitudinal axis and the outer part longitudinal axis are coaxially aligned, wherein the inner part longitudinal axis and the outer part longitudinal axis define a joint articulation plane at articulation angles other than zero degrees; wherein, viewed in the joint articulation plane, in any angular position of the constant velocity joint, an opening angle is formed between an outer tangent, which is applied to the outer ball track in an outer contact point between the outer ball track and the ball, and an inner tangent, which is applied to the inner ball track in an inner contact point between the inner ball track and the ball, wherein the centers of the balls each define a center point line when moving along the pair of tracks, wherein, furthermore, a first articulation angle range is defined comprising articulation angles less than twenty degrees (−20°<β<20°), and wherein a second articulation angle range is defined comprising articulation angles greater than twenty degrees (β<−20° and β>20°), wherein at least some of the pairs of tracks are configured such that: an attachment-sided opening angle of a ball moving in the joint articulation plane towards the attachment side of the outer joint part increases within the first articulation angle range with increasing an articulation angle, wherein an attachment-sided first mean opening angle increase of the attachment-sided opening angle is defined over the articulation angle within the first articulation angle range, wherein the attachment-sided first mean opening angle increase of the first articulation angle range is greater than an attachment-sided second mean opening angle increase of the second articulation angle range.
2. The constant velocity joint according to claim 1, wherein the attachment-sided first mean opening angle increase is greater than 0.5, and wherein the attachment-sided second mean opening angle increase is less than 0.5.
3. The constant velocity joint according to claim 1, wherein the at least some of the pairs of tracks are configured such that: at an articulation angle of zero degrees the opening angle is at least zero degrees and less than eight degrees.
4. The constant velocity joint according to claim 1, wherein the at least some of the pairs of tracks are configured such that the attachment-sided opening angle is variable over the articulation angle within the second articulation angle range.
5. The constant velocity joint according to claim 1, wherein the at least some of the pairs of tracks are configured such that, for any articulation angle within the second articulation angle range, an opening-sided opening angle of a ball moving in the joint articulation plane towards the opening side of the outer joint part and an attachment-sided opening angle of a ball moving at the same articulation angle in the joint articulation plane towards the attachment side of the outer joint part open in the same axial direction.
6. The constant velocity joint according to claim 1, wherein the outer ball tracks each comprise, over a length thereof, an opening-sided track section and an attachment-sided track section, wherein the attachment-sided track sections of the outer ball tracks each have at least two segments with different curvature.
7. The constant velocity joint according to claim 6, wherein a first segment of the attachment-sided track sections of the outer joint part has a first radius of curvature, wherein a ratio of a pitch circle radius to the first radius of curvature of the attachment-sided track section is greater than 1.4.
8. The constant velocity joint according to claim 7, wherein the first radius of curvature of the first segment is formed by a first circular arc section around a first segment center, wherein the first segment center is arranged in the joint center plane and comprises a radial offset from the longitudinal axis in direction towards the ball track.
9. The constant velocity joint according to claim 8, wherein a second segment of the attachment-sided track sections of the outer joint part has a second radius of curvature, wherein the ratio of the pitch circle radius to the second radius of curvature of the attachment-sided track section is smaller than 1.4.
10. The constant velocity joint according to claim 9, wherein the second radius of curvature of the second segment is formed by a second circular arc section around a second segment center, wherein the second segment center comprises an axial offset from the joint center plane in direction towards the opening side.
11. The constant velocity joint according to claim 10, wherein the at least some pairs of tracks are configured such that the first circular arc section extends over a first track segment angle of 14° to 22° around the first segment center, and the second circular arc section extends over a second track segment angle of 12° to 20° around the second segment center.
12. The constant velocity joint according to claim 1, wherein the ball cage has a spherical outer face for guiding the ball cage with respect to an inner face of the outer joint part and a spherical inner face for guiding the ball cage with respect to an outer face of the inner joint part, wherein an axial offset is provided between a center of the spherical outer face and a center of the spherical inner face.
13. The constant velocity joint according to claim 1, wherein a lubricant is provided for lubricating the constant velocity joint, wherein the lubricant has a coefficient of friction between 0.02 and 0.09.
14. The constant velocity joint according to claim 1, wherein at least one of the following applies to the at least some of the pairs of tracks: a ratio between a pitch circle radius and a ball diameter is between 1.4 and 2.1; a ratio between a pitch circle radius and an axial offset of the ball cage is between 5.0 and 12.5; a ratio between a pitch circle radius and an axial offset of the second track segment center is between 4.0 and 8.0; a ratio between a pitch circle radius and a diameter of a connecting profile of the inner joint part is between 1.0 and 1.25; a ratio between a pitch circle radius and an outer diameter of the outer joint part is between 0.315 and 0.345.
Description
BRIEF SUMMARY OF THE DRAWINGS
(1) Examples are explained below using the drawing figures, which show:
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DESCRIPTION
(13)
(14) The outer joint part 12 has a base 19, to which a connecting journal 24 is connected, and an opening 20. The inner joint part 13 has an opening 21, into which the journal of a drive shaft 25 is inserted in a rotationally fixed manner to transmit a torque. In the present disclosure, the position of the base 19 designates the axial direction “to the attachment side”, the position of the opening 20 designates the axial direction “to the opening side”. These terms are also used with respect to the inner joint part 13, wherein the actual connection of the shaft 25 to the inner joint part 13 is not taken into account. It is understood that the outer joint part, instead of the base, can also be designed open to the attachment side, as is the case with a disc joint, for example.
(15) In the outer joint part 12 there are outer ball tracks 22 and in the inner joint part 13 there are inner ball tracks 23 of the constant velocity joint 11. Respectively an outer ball track 22 and an inner ball track 23 are located opposite each other and jointly form a pair of tracks with each other, in which respectively a torque-transmitting ball 14 is guided. The opposing outer and inner ball tracks 22, 23 can lie in radial planes around the respective longitudinal axis L12, L13. The radial planes have the same angular distance from each other. However, it is also conceivable that two pairs of tracks adjacent to each other in the circumferential direction run in parallel planes which are parallel to the longitudinal axis L12, L13. This configuration is also known as “twin-ball” joint. When the joint is articulated, i.e. upon angular movement of the inner joint part 13 relative to the outer joint part 12, the balls 14 are guided out of the joint center plane EM at least approximately into the angle bisecting plane between the longitudinal axis L12 of the outer joint part 12 and the longitudinal axis L13 of the inner joint part 13. By at least approximately it is meant that the plane defined by the ball centers of the balls 14 lies within an angular range of ±10% around the angle bisecting plane, and may in particular correspond thereto.
(16) The shape of the outer ball tracks 22, which at least largely corresponds to the shape of the inner ball tracks, can be seen in particular in
(17) In the present embodiment, an axial offset is provided between a center M16 of the spherical outer face 16 and a center M17 of the spherical inner face 17 of the ball cage 15. This ensures good cage control during angular movement of the constant velocity joint. A clearance is optionally provided between the spherical inner face 17 of the ball cage 15 and a spherical outer face of the inner joint part 13 as well as between the spherical outer face 16 of the ball cage 15 and a spherical inner face of the outer joint part 12. A radial clearance between the cage 15 and the inner joint part 13 and/or between the cage 15 and the outer joint part 12 can be between 0.01 mm and 0.08 mm, for example. A radial clearance S14r between the balls 14 and the respective ball track 22 can be between 0 mm and 0.05 mm, for example. An axial clearance S14a between ball 14 and cage window 18 of the ball cage 15 can be between −0.03 mm and 0.03 mm, for example.
(18) To seal the joint against external influences, a sealing element such as a boot or diaphragm boot is usually provided. The joint chamber enclosed by the sealing element can be at least partially filled with a lubricant. The lubricant can, for example, have a coefficient of friction p between 0.02 and 0.09 (0.02<μ<0.09), in particular between 0.05 and 0.06 (0.05 <μ<0.06).
(19) Furthermore, the constant velocity joint 11 can be designed such that one or more of the following features are fulfilled for at least some of the pairs of tracks 22, 23: the ratio between pitch circle radius PCR and ball diameter D14 is between 1.4 and 2.1; the ratio between pitch circle radius PCR and axial offset of the ball cage is between 5.0 and 12.5; the ratio between pitch circle radius PCR and axial offset of the second track segment center Ma2 is between 4.0 and 8.0; the ratio between pitch circle radius PCR and diameter of a connecting profile of the inner joint part is between 1.0 and 1.25; and/or the ratio between pitch circle radius PCR and outer diameter of the outer joint part is between 0.315 and 0.345.
(20) In the following, it is enlarged upon the special features of the constant velocity joint, in particular the design of the ball tracks 22, 23. The following definitions apply in the context of the constant velocity joint and the design of the ball tracks, respectively:
(21) The joint articulation angle β defines the angle enclosed between the longitudinal axis L12 of the outer joint part 12 and the longitudinal axis L13 of the inner joint part 13. The joint articulation angle β is zero when the joint is aligned.
(22) The track angle β/2 defines the angle that a radius around the joint center M to the ball center encloses with the joint center plane EM. The track angle β/2 is always half of the joint articulation angle β in any angular position of the joint.
(23) The opening angle δ defines the angle enclosed by tangents T, T′ to the balls 14 in the contact points with the first ball tracks 22 and the second ball tracks 23, respectively. The systematic in the present disclosure is such that the opening angle, which can assume various values over the technically possible range of articulation angles, is generally designated δ; selected specific articulation angles can be supplemented with the respective articulation angle and an indication of the position of the ball (for example δ for the opening angle at a articulation angle of zero, or δ20o for the opening angle on the opening-sided ball at an articulation angle of 20°).
(24) The rate of increase S of the opening angle δ is defined as the change of the opening angle δ over the articulation β of joint 11 (S=Δδ/Δβ).
(25) The center plane EM is defined by the ball centers of the torque-transmitting balls 14 when the joint is aligned.
(26) The diameter on which the centers of the balls 14 lie when the joint is aligned is called the pitch circle diameter PCD. Accordingly, the radius on which the centers of the balls 15 lie when the joint is aligned is called the pitch circle radius PCR.
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(28) The constant velocity joint 11 in the present embodiment comprises a number of six balls 14 and six pairs of tracks 22, 23, respectively, wherein it is understood that another number is conceivable. The center point line A of the outer joint part 12 has, starting from the opening side towards the attachment side, an opening-sided section Ao, which extends up to the joint center plane EM, and an attachment-sided section Aa, which continuously adjoins the opening-sided section Ao. Accordingly, the center point line A′ of the inner joint part 13 has, starting from the opening side towards the attachment side, an opening-sided section Ao′ and a continuously adjoining attachment-sided section Aa′.
(29) The at least some pairs of tracks 22, 23 of the constant velocity joint 11 are designed such that a first mean opening angle increase S1 of the opening angle δ over the articulation angle β within the first articulation angle range β1 is greater than a second mean opening angle increase S2 within the second articulation angle range β2. More details on the opening angles are described below in connection with
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(31) It can be seen that the attachment-sided track sections 22a of the outer joint part 12 each have two segments 22a1, 22a2. A first segment 22a1 of the attachment-sided track sections 22a of the outer joint part 12 extends from the joint center plane EM over a track angle (β/2 of 10°, which corresponds to a joint articulation angle of 20°. The first attachment-sided track segment 22a1 has a first radius of curvature Ra1 around a first segment center Ma1. The radius of curvature Ra1 is smaller than the pitch circle radius PCR, wherein the ratio of the pitch circle radius PCR to the first radius of curvature Ra1 can be in particular greater than 1.4. The first segment center Ma1 is located in the joint center plane EM and has a radial offset Or1 from the longitudinal axis L12 in direction towards the associated ball track 22. The first track segment 22a1 extends over a first track segment angle γ1 around the first segment center Ma1, wherein the track segment angle γ1 can be in particular between 14° and 22°.
(32) The first track segment 22a1 is continuously adjoined by a second track segment 22a2. The attachment-sided track segments 22a2 of the outer joint part 12 have a second radius of curvature Ra2 around a second segment center Ma2. The second radius of curvature Ra2 is larger than the first radius of curvature Ra1, wherein the ratio of the pitch circle radius PCR to the second radius of curvature Ra2 of the attachment-sided track segment 22a can be smaller than 1.4. The segment center Ma2 of the attachment-sided second track segment 22a2 lies on the longitudinal axis L12 and is axially offset from the joint center M by an axial offset O2a in direction towards the opening side, wherein other configurations with radial offset of the circle center Ma are also conceivable. The second track segment 22a2 extends over a second track segment angle γ2 around the second segment center Ma2, which can be in particular between 12° and 20°. As can be seen in
(33) The ball tracks 22, 23 of the present constant velocity joint therefore have a total of two changes in curvature, without being restricted thereto. In this context, a change of curvature means any change in the gradient of the center point line A, A′ in a mathematical sense.
(34) A first curvature change point P1 is formed between the opening side track section 22o and the attachment side track section 22a. The curvature change point P1 is located in the joint center plane EM. A tangent running through the curvature change point P1 is parallel to the longitudinal axis L12. The opening-sided section 22o is formed by a straight line parallel to the longitudinal axis L12, without being restricted thereto; it is also conceivable that the opening-sided section could be formed by a circular arc or a curve of higher order. The second curvature change point P2 is formed between the first and second attachment-sided track segments 22a1, 22a2.
(35) The inner joint part 13 of the constant velocity joint 11 has a ball center point line A′, which is complementary to the ball center point line A of the outer joint part 12. This means that the ball center point line A′ of the inner joint part 13 is mirror-symmetrical to the ball center point line A of the outer joint part 12 in relation to the joint center plane EM, respectively in relation to the angle bisecting plane between the longitudinal axis L12 of the outer joint part 12 and the longitudinal axis L13 of the inner joint part 13. In order to avoid repetition, it is thus referred to the explanations given in connection with the description of the ball tracks 22 of the outer joint part 12 with regard to the course of the ball center point lines A′ of the inner joint part 13.
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(37) It can be seen in
(38) Furthermore, it can be seen in
(39) A first articulation angle range is here defined as comprising articulation angles of up to plus minus twenty degrees (β=0° ±20°) around the joint center plane EM, i.e. an articulation angle range β1 from −20° to +20° (−20° <β1 <20°). An adjoining second articulation angle range β2 includes articulation angles β that are greater than 20 degrees regarding the absolute value, i.e., articulation angles β that are greater than 20° and those that are less than −20° (β<−20° or β>20°).
(40) For an articulation angle β of 20° (
(41) With a larger articulation angle β of 40° (
(42) It is to be understood that the mentioned opening angles δ for the mentioned articulation angles β are exemplary and depend on the selected track form.
(43) Below, possible configurations of the pairs of tracks 22, 23 are explained using the diagram according to
(44) Common to all illustrations is that the opening angle δ is zero (δ=0°) when the joint is aligned (β=0°). For the pairs of tracks according to the lower dotted line, the first mean opening angle increase S1 for the first attachment-sided track segment 22a1, 23a1 equals 0.5, i.e. with an articulation angle β=−10° the opening angle δ amounts to 5° and with an articulation angle β=−20° the opening angle δ amounts to 10°. The opening angle δ can increase by at least ten degrees within the first attachment-sided track segment 22a1, 23a1 (δ20−δ0≥10°). In the second attachment-sided track segment 22a1, 23a1, i.e. from an articulation angle greater than 20°, the opening angle δ remains constant at 10° in the lower dotted configuration, i.e. the increase of the opening angle S2 is zero.
(45) Any other configuration of the attachment-sided sections 22a, 23a of the pairs of tracks 22, 23 is conceivable, resulting in a course of the opening angle δ over the articulation angle β between the two dotted lines. For example, the first mean opening angle increase S1 for articulation angles of, regarding the absolute value, up to 15° within the first attachment-sided track segment 22a1, 23a1 can be 2.0, i.e., with an articulation angle β=−10° the opening angle β is 20° and with an articulation angle β=−15° the opening angle δis 30° (upper dotted line). In the second attachment-sided track segment 22a1, 23a1, the opening angle δ can increase further, but with a lower gradient rate S2 of, for example, less than 0.5.
(46) The opening side sections 22o, 23o of the pairs of tracks 22, 23 are configured in the present embodiment such that the opening angle δ constantly increases with increasing articulation angle β of the joint. This means that with an articulation angle β=10°, the opening angle δis 10°, with an articulation angle β=20°, the opening angle δ is 20°, and so on (dotted line). This configuration results in that for each articulation angle β within the first articulation angle range, an opening-sided opening angle δo of a ball 14 moving in the joint articulation plane EB to the opening side of the outer joint part 12 and an attachment-sided opening angle δa of a ball 14 moving at the same articulation angle β in the joint articulation plane EB to the attachment side of the outer joint part 12 open in the same axial direction.
(47) The overall result for constant velocity joints is that the opening angle δ increases relatively sharply within the central articulation angle range of up to twenty degrees around the joint center plane EM, so that a reliable cage control of ball cage 15 is ensured here. However, because the increase in the opening angle δ decreases again at larger articulation angles β of more than twenty degrees, and is in particular smaller than in the central articulation angle range, the balls 14 remain reliably guided in the inner joint part 13 even at these large articulation angles β and exit only slightly axially from the ball tracks 23 of the inner joint part 13.
LIST OF REFERENCE SIGNS
(48) 11 constant velocity joint 12 outer joint part 13 inner joint section 14 ball 15 ball cage 16 outer spherical face 17 inner spherical face 18 window 19 attachment side 20 opening side 21 opening 22 outer ball track 22a, 22o track sections 23 inner ball track 23a, 23o track sections 24 journal 25 drive shaft A, A′ center point line Aa, Ao center point lines R radius M joint center EM joint center plane T, T′ tangent βjoint articulation angle δopening angle