Pellet heater
11655982 · 2023-05-23
Assignee
Inventors
Cpc classification
F24B7/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B5/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B7/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24B1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A solid pellet fueled heater having a base unit with forced air blowers and a dual tube chimney structure is disclosed. The dual tube chimney structure may be used to warm incoming air for distribution around the heater. The pellet heater may also include a dual auger system and multi/high speed auger motor. The dual auger may include first and second auger blades mounted on a single auger shaft having blade pitches configured to convey solid fuel in opposite directions.
Claims
1. A pellet fueled heater, comprising: a base housing; an intake housing disposed within the base housing; one or more blowers disposed within the base housing, said one or more blowers connected to the intake housing; one or more heat vents provided in the base housing; a burn pot housing disposed within the intake housing; a burn pot disposed within the burn pot housing; a solid fuel hopper disposed within the base housing; and an auger system disposed within the base housing between the burn pot and solid fuel hopper, wherein said one or more blowers are configured to draw fresh air through said intake housing and direct the fresh air to the one or more heat vents.
2. The pellet fueled heater of claim 1 further comprising: an outer tube sealed to and extending away from the intake housing through an opening in an upper part of the base housing; and an inner tube disposed within the outer tube, said inner tube sealed to and extending away from the burn pot housing, wherein an outer tube passage is defined between the outer tube and the inner tube, said outer tube passage communicating with an interior of the intake housing, and wherein an inner tube passage is defined by an interior of the inner tube, said inner tube passage communicating with an interior of the burn pot housing.
3. The pellet fueled heater of claim 2, further comprising a pellet feed tube extending from the auger system through the intake housing and through the burn pot housing to the burn pot.
4. The pellet fueled heater of claim 2 further comprising: an upper cap connected to the outer tube and the inner tube, said upper cap having an upper cap exhaust vent and an upper cap air intake vent.
5. The pellet fueled heater of claim 4 wherein the upper cap exhaust vent communicates with the inner tube passage, and wherein the upper cap air intake vent communicates with the outer tube passage.
6. The pellet fueled heater of claim 5, further comprising: an opening in the outer tube; and a center housing attached to the outer tube above the base housing and adjacent to the opening in the outer tube, said center housing having a mid-station inlet vent communicating with the outer tube passage through the opening in the outer tube.
7. The pellet fueled heater of claim 6, further comprising: an intake fan assembly disposed within the base housing, said intake fan assembly including a duct extending through the intake housing to the interior of the burn pot housing.
8. The pellet fueled heater of claim 7, further comprising: a battery pack disposed within the base housing, said battery pack electrically connected to the intake fan assembly, the auger system, and the one or more blowers.
9. The pellet fueled heater of claim 8, further comprising: a readout panel/controller disposed in the center housing and electrically connected to the battery pack.
10. The pellet fueled heater of claim 9, further comprising: one or more electrically powered lights disposed adjacent to the outer tube.
11. The pellet fueled heater of claim 2, further comprising: an opening in the outer tube; and a center housing attached to the outer tube above the base housing and adjacent to the opening in the outer tube, said center housing having a mid-station inlet vent communicating with the outer tube passage through the opening in the outer tube.
12. The pellet fueled heater of claim 2 wherein the outer tube is at least partially transparent or translucent and extends at least thirty (30) inches away from the base housing.
13. The pellet fueled heater of claim 1, further comprising: an intake fan assembly disposed within the base housing, said intake fan assembly including a duct extending through the intake housing to the interior of the burn pot housing.
14. The pellet fueled heater of claim 1 wherein the auger system includes a first auger blade and a second auger blade, and wherein the first auger blade has a first pitch configured to convey solid fuel in a first direction and the second auger blade has a second pitch configured to convey solid fuel in a second direction, and wherein the first direction and the second direction are different directions.
15. The pellet fueled heater of claim 14 wherein the auger system includes an auger shaft connecting the first auger blade and the second auger blade.
16. The pellet fueled heater of claim 15 further comprising one or more pins disposed between the first auger blade and the second auger blade and connected to the auger shaft, said one or more pins having a central axis extending away from the auger shaft in an orthogonal direction.
17. The pellet fueled heater of claim 15 further comprising an auger motor operatively connected to the first auger blade and the second auger blade, wherein the auger motor is configured to rotate the first auger blade and second auger blade at a first speed for burn operation and a second higher speed for solid fuel clean out operation.
18. A pellet fueled heater, comprising: a base housing; an intake housing disposed within the base housing; one or more blowers disposed within the base housing, said one or more blowers connected to the intake housing; one or more heat vents provided in the base housing; a burn pot housing disposed within the intake housing; a burn pot disposed within the burn pot housing; a solid fuel hopper disposed within the base housing; an auger system disposed within the base housing between the burn pot and solid fuel hopper; an electrical power supply provided on or with the base housing; an electrical ground provided on or with the base housing or the power supply; a power supply controller electrically connected to the power supply; a spark generator electrically connected to the power supply controller; a first electrode electrically connected to the spark generator, said first electrode having a first metallic tip extending into the burn pot; and a second electrode electrically connected to the electrical ground, said second electrode having a second metallic tip extending into the burn pot, wherein a gap space is provided between the first metallic tip and the second metallic tip, and wherein the power supply controller is configured to cause the spark generator to create a continuous spark in the gap space between the first metallic tip and the second metallic tip for a duration greater than 2 seconds.
19. The pellet fueled heater of claim 18 wherein the electrical power supply is a direct current (DC) power supply.
20. An outdoor solid fuel, gas fuel, or electric powered heater, comprising: a base housing having a bottom wall and four side walls connected in a rectangular shape extending upward from the bottom wall; an intake housing disposed within the base housing; a first blower disposed within the base housing proximal to a first one of said four side walls and connected to the intake housing; a second blower disposed within the base housing proximal to a second one of said four side walls and connected to the intake housing; a first heat vent provided in the base housing proximal to said first blower; a second heat vent provided in the base housing proximal to said second blower; an inner housing disposed within the intake housing; a solid fuel, gas fuel, or electric powered heat source disposed within the inner housing; an outer tube sealed to and extending away from the intake housing through an opening in the base housing; and an inner tube disposed within the outer tube, said inner tube sealed to and extending away from the inner housing, wherein an outer tube passage is defined between the outer tube and the inner tube, said outer tube passage communicating with an interior of the intake housing, wherein an inner tube passage is defined by an interior of the inner tube, said inner tube passage communicating with an interior of the inner housing, and wherein said first blower is configured to draw fresh air through said outer tube passage and direct the fresh air to the first heat vent.
21. A solid fuel heater, comprising: a base housing having a bottom wall and four side walls connected in a rectangular shape extending upward from the bottom wall; an intake housing disposed within the base housing; a first blower disposed within the base housing proximal to a first one of said four side walls and connected to the intake housing; a second blower disposed within the base housing proximal to a second one of said four side walls and connected to the intake housing; a first heat vent provided in the base housing proximal to said first blower; a second heat vent provided in the base housing proximal to said second blower; a burn pot housing disposed within the intake housing; a burn pot disposed within the burn pot housing; a solid fuel hopper disposed within the base housing; and a solid fuel supply mechanism disposed within the base housing between the burn pot and solid fuel hopper, wherein said first blower is configured to draw fresh air through said intake housing and direct the fresh air to the first heat vent.
22. The solid fuel heater of claim 21 further comprising an outer tube sealed to and extending away from the intake housing through an opening in the base housing; and an inner tube disposed within the outer tube, said inner tube sealed to and extending away from the burn pot housing, wherein an outer tube passage is defined between the outer tube and the inner tube, said outer tube passage communicating with an interior of the intake housing, and wherein an inner tube passage is defined by an interior of the inner tube, said inner tube passage communicating with an interior of the burn pot housing.
23. The solid fuel heater of claim 22 further comprising: a third blower disposed within the base housing proximal to a third one of said four side walls and connected to the intake housing; and a third heat vent provided in the base housing proximal to said third blower.
24. The solid fuel heater of claim 23, further comprising: an intake fan assembly disposed within the base housing proximal to a fourth one of said four side walls, said intake fan assembly including a duct extending through the intake housing to the interior of the burn pot housing.
25. The solid fuel heater of claim 24, further comprising a pellet feed tube extending from the solid fuel supply system through the intake housing and through the burn pot housing to the burn pot.
26. The solid fuel heater of claim 25 further comprising: an upper cap connected to the outer tube and the inner tube, said upper cap having an upper cap exhaust vent and an upper cap air intake vent.
27. The solid fuel heater of claim 26 wherein the upper cap exhaust vent communicates with the inner tube passage, and wherein the upper cap air intake vent communicates with the outer tube passage.
28. The solid fuel heater of claim 27, further comprising: an opening in the outer tube; and a center housing attached to the outer tube above the base housing and adjacent to the opening in the outer tube, said center housing having a mid-station inlet vent communicating with the outer tube passage through the opening in the outer tube.
29. A solid fuel heater, comprising: a base housing; an intake housing disposed within the base housing; one or more blowers disposed within the base housing, said one or more blowers connected to the intake housing; one or more heat vents provided in the base housing; a burn pot housing disposed within the intake housing; a burn pot disposed within the burn pot housing; a solid fuel hopper disposed within the base housing; and a solid fuel supply mechanism disposed within the base housing between the burn pot and solid fuel hopper, wherein each one of said one or more blowers is proximal to and associated with a distinct one of said one or more heat vents, and wherein each one of said one or more blowers is configured to draw fresh air through said intake housing and direct the fresh air to an associated distinct one of said one or more heat vents.
30. The solid fuel heater of claim 29 further comprising: an outer tube extending away from the intake housing through an opening in the base housing; and an inner tube disposed within the outer tube, said inner tube extending away from the burn pot housing, wherein an outer tube passage is defined between the outer tube and the inner tube, said outer tube passage communicating with an interior of the intake housing, and wherein an inner tube passage is defined by an interior of the inner tube, said inner tube passage communicating with an interior of the burn pot housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to assist the understanding of this invention, reference will now be made to the appended drawings, in which like reference characters refer to like elements. The drawings are exemplary only and should not be construed as limiting the invention.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(13) Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. With reference to
(14) With reference to
(15) With reference to
(16) With reference to
(17) While the preferred heat source is a solid pellet fuel burn pot, it is appreciated that one of ordinary skill in the art could alternatively use a different solid fuel, gas fuel, or electric powered, heat source. However, with respect to the preferred pellet fueled heat source, and with reference to
(18) With continued reference to
(19) With reference to
(20) The auger motor 348 may drive the auger 340 at various predetermined speeds and/or for various durations under the control of the readout panel/controller 304 (shown in
(21) With reference to
(22) With reference to
(23) With reference to
(24) With reference to
(25) While the heater 10 may be powered by an alternating current (AC) power supply in some embodiments, in a preferred embodiment, the battery pack 372 powers the device. The battery pack 372 may power all onboard electrical components of the heater 10, including without limitation, the readout panel/power supply controller 304, the temperature sensor 402, the fan assembly 140, the blowers 130, the auger motor 348, and the spark generator 360. The battery pack 372 and battery compartment 370 may be electrically connected via a positive battery output (12V+) 520, a negative or ground battery output (12V−) 522, and a battery charge connection 524 to a distribution board 526. In turn, the distribution board 526 may be electrically connected to a main positive output (12V+) 508, a main negative or ground output (12V−) 510, an AC adapter negative or ground input (12V−) 512, and an AC adapter positive input (12V+) 514. The AC inputs 512 and 514 may be connected to an AC recharging receptacle adapted to connect to a conventional AC wall socket plug (not shown). In a preferred embodiment, the battery pack may include six (6) lithium-ion cells that provide 5 Ah/8 A output at a maximum/12V. The battery pack 372 may be of sufficient amperage and/or wattage to provide several or more hours of heater operation in terms of power for the RTD 402, the controller 304, the auger motor 348, the fan assembly 140, the blowers 130, and the spark generator 360.
(26) As will be understood by those skilled in the art, the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The elements described above are provided as illustrative examples for implementing the invention. One skilled in the art will recognize that many other implementations are possible without departing from the present invention as recited in the claims. Accordingly, the disclosure of the present invention is intended to be illustrative, but not limiting, of the scope of the invention. It is intended that the present invention cover all such modifications and variations of the invention, provided they come within the scope of the appended claims and their equivalents.