High throughput process for delivering semi-firm gel for poultry

Abstract

A high throughput process for delivering a semi-firm gel for supplying vaccines, nutritive substances and other similar material to animals, such as poultry chicks. The material is delivered in a non-absorbent semi-firm gel that is easily consumable which results in higher material uptake. The semi-firm gel is formed by interactions occurring between a solution containing an alginic acid crosslinking agent with a gel containing alginic acid.

Claims

1. A process for delivering semi-firm gel pieces containing a deliverable substance to a group of live poultry hatchlings, the process comprising: placing the group of live poultry hatchlings into a container; spraying the group of live poultry hatchlings in the container with a first solution containing an alginic acid crosslinking agent that is either a divalent cation or a trivalent cation; and spraying the group of live poultry hatchlings in the container with a second solution comprising a gel containing alginic acid, wherein the deliverable substance is present in the first solution or the second solution, wherein the poultry hatchlings are sprayed with the first solution and then sprayed with the second solution, wherein the first solution and the second solution form the semi-firm gel on the group of live poultry hatchlings in the container, and wherein the semi-firm gel pieces contain the deliverable substance.

2. The process of claim 1, wherein the alginic acid crosslinking agent is Ca.sup.2+.

3. The process of claim 1, wherein the second solution contains 5% or less of the alginic acid.

4. The process of claim 1, the deliverable substance comprising at least one of a vaccine, medication, vitamin, protein, fat, water source for hydration, probiotic, or prebiotic.

5. The process of claim 1, the step of placing the group of live poultry hatchlings into a container further comprising placing the group of live poultry hatchlings into the container such that downs of each hatchling touch one another.

6. The process of claim 1, the live poultry hatchlings comprising poultry chicks or turkey poults.

7. A process for delivering semi-firm gel pieces, the process comprising: spraying a group of live poultry hatchlings with a first solution containing an alginic acid crosslinking agent; and spraying the group of live poultry hatchlings with a second solution comprising a gel containing alginic acid, wherein a deliverable substance is present in the first solution and/or the second solution, wherein the first solution and the second solution form the semi-firm gel pieces on the group of live poultry hatchlings.

8. The process of claim 7, wherein the first solution and the second solution are applied sequentially.

9. The process of claim 7, wherein the first solution and the second solution are applied simultaneously.

10. The process of claim 8, wherein the poultry hatchlings are sprayed with the first solution and then sprayed with the second solution.

11. The process of claim 8, wherein the poultry hatchlings are sprayed with the second solution and then sprayed with the first solution.

12. The process of claim 7, wherein the alginic acid crosslinking agent is a divalent cation.

13. The process of claim 7, wherein the alginic acid crosslinking agent is a trivalent cation.

14. The process of claim 7, wherein the alginic acid crosslinking agent is Ca.sup.2+.

15. The process of claim 7, wherein the second solution contains 5% or less of the alginic acid.

16. The process of claim 7, wherein the second solution is sprayed from a plurality of nozzles on at least two manifolds and the first solution is sprayed from a plurality of nozzles that are independent from the at least two manifolds.

17. The process of claim 7, the deliverable substance comprising at least one of a vaccine, medication, vitamin, protein, fat, water source for hydration, probiotic, or prebiotic.

18. The process of claim 7, the live poultry hatchlings comprising poultry chicks or turkey poults.

Description

DETAILED DESCRIPTION OF THE INVENTION

(1) The present invention will now be described more fully in detail. This invention should not, however, be construed as limited to the embodiments set forth herein; rather, they are provided so that this disclosure will be complete and will fully convey the scope of the invention to those skilled in the art.

(2) The invention is a process for delivering a substance in the form of consumable semi-firm gel pieces for use with animals, and in particular with poultry chicks. The deliverable substance may be vaccines, medications, nutrients, such as vitamins, protein, fat, hydration, probiotics, prebiotics and other similar such substances. The disclosure discusses the invention in terms of its use with poultry chicks and turkey poults, or simply “chicks”, however, it is understood that it is not limited to use with poultry chicks and turkey poults and may be used with any number of other animals.

(3) An apparatus that includes at least one conveyor belt and at least one spray cabinet that is used to spray chicks with various solutions is provided. Particularly, a number of chicks, usually around 100, are placed in an open top container that is placed on the conveyor and transported through one or more spray cabinets. The chicks are commonly processed up to rates of 100,000 chicks/1,000 boxes per hour. The spray cabinets include a plurality of nozzles, which are typically mounted within one or more manifolds, to spray the chicks as they pass through the spray cabinets.

(4) The consumable semi-firm gel, according to the invention, is created by providing a combination of two solutions that are sequentially or simultaneously sprayed onto the chicks. The first solution is a solution containing an alginic acid crosslinking agent, such as the divalent cation Ca2+ or a trivalent cation. The solution may be water or a low to high viscosity gel. For example, the first solution may be a mixture of water and powdered calcium, the mixture preferably containing 5% or less of the powdered calcium. The second solution is a gel containing an alginic acid. For example, the second solution may be mixture of a gel and an alginic acid, the mixture preferably containing 5% or less of the alginic acid. The deliverable substance is added to either or both solutions.

(5) Both solutions are applied to the chicks, and crosslinking between the crosslinking agent and the alginic acid creates a semi-firm gel that is firmer than traditional gels and is not absorbable. More specifically, the area of the gel that comes into contact with the first solution initially experiences the crosslinking, which increases the firmness of the gel at that point of contact. For several minutes following the initial contact, the two solutions continue to interact with one another, continuing to increase the firmness of the gel over that period of time. For example, spraying the chicks with the first solution and then applying the gel creates a gel that is firmer on the bottom where it is in contact with the chick. Alternatively, spraying the gel first followed by the first solution creates a gel that is firmer on the top than it is on the bottom. Contact between the chicks, as a result of their preening and moving, increases the rate and amount of crosslinking, creating a gel that is firmer in a relatively short amount of time. Regardless of the sequence of application, the semi-firm gel remains generally as a fully consumable irregular piece on a chick's down and greatly reduces the amount the chicks are wetted in the delivery process. The irregular piece of gel may be in many shapes, including streaks or strings. The semi-firm gel pieces are readily consumed by the chicks, resulting in improved vaccine uptake and healthier chicks.

(6) In one embodiment of the invention, the semi-firm gel is created by applying the two solutions sequentially. In this case, an open-top container is sized to hold approximately 100 chicks relatively closely packed, so that their downs touch one another. The container is placed on a conveyor, which transports the container through a spray cabinet. The spray cabinet includes at least two manifolds, each of which includes a plurality of nozzles, and a plurality of nozzles that are independent of the manifolds. The independent nozzles spray the chicks with the alginic acid crosslinking solution. In this example, the alginic crosslinking solution is preferably sprayed at a rate up to 30 ml per container. The nozzles on the manifolds spray the chicks with the alginic acid gel at rates up to 60 ml per container of chicks. Once applied, the crosslinking solution reacts with the alginic acid gel, forming a semi-firm gel according to the invention, which is then consumed by the chicks. The sprays may be applied in any sequence such that the crosslinking occurs after being applied to the chicks.

(7) In a second embodiment, the two solutions are applied simultaneously. The apparatus is the same as described above.

(8) In a third embodiment, the same process may also be used to create consumable gels that are consumed in, for example, an incubator at a chick hatchery. When the eggs are placed in the incubator, they typically hatch within a 72 hour period although some hatch sooner than others. Within that timeframe, chicks typically have access to hydration and nutrition. Water and food can be messy, and in many cases is incompatible for use in incubators. Nutrition/hydration gels are occasionally provided, however, the conventional gel is only consumable for approximately 24 hours before it evaporates.

(9) In this embodiment, a nutrition/hydration gel containing alginic acid is deposited in a container, such as a food or water trough, located inside incubator and then sprayed with a solution containing the alginic cross-linking agent. As with the semi-firm gel that is created with the first two embodiments, the result is a semi-firm surface on the gel that acts as a layer to protect against evaporation. This allows the gel to remain hydrated and consumable for a longer period of time, typically 72 hours or longer.

(10) It is understood that the embodiments described herein are merely illustrative of the present invention. Variations in the delivery process may be contemplated by one skilled in the art without limiting the intended scope of the invention herein disclosed and as defined by the following claims.