Electrolytic production of organic chloramine solutions
11814739 · 2023-11-14
Assignee
Inventors
Cpc classification
C02F2103/32
CHEMISTRY; METALLURGY
C02F2103/02
CHEMISTRY; METALLURGY
C02F1/68
CHEMISTRY; METALLURGY
C02F1/4674
CHEMISTRY; METALLURGY
C25B9/17
CHEMISTRY; METALLURGY
C02F2103/026
CHEMISTRY; METALLURGY
C02F2103/22
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed in the present invention are methods for the electrochemical generation of aqueous organic haloamine solutions from precursor solutions comprising at least one halide-containing salt, at least one organic amine component, and an acid additive. The described method allows for the production of aqueous organic haloamine solutions with compositions ranging from a single organic haloamine component to multiple organic haloamine components and multiple free halogen components and solutions with desired pH values.
Claims
1. A method for the production of a disinfectant aqueous organic haloamine solution, comprising: electrolyzing an organic amine solution in an electrolytic cell, thereby producing a product consisting essentially of the aqueous organic haloamine solution, wherein the pH of the aqueous organic haloamine solution is less than 7, the organic amine solution comprising (i) at least one halide salt, (ii) an organic amine moiety that comprises at least one nitrogen atom that is bound to at least one hydrogen atom and at least one carbon atom, and (iii) an acid moiety, the organic amine moiety and the acid moiety residing on an amino acid selected from the group consisting of taurine, glycine, and alanine, and the acid moiety comprising an organic acid, phosphate, or sulfur; and applying the product in an undiluted form or in a diluted form to a use location.
2. The method according to claim 1, wherein the aqueous organic haloamine solution comprises an organic chloramine.
3. The method according to claim 2, wherein the at least one halide salt is sodium chloride.
4. The method according to claim 2, wherein the at least one halide salt is potassium chloride.
5. The method according to claim 1, wherein the organic haloamine solution comprises an organic bromamine.
6. The method according to claim 1, wherein the organic haloamine solution comprises an organic chloramine and an organic bromamine.
7. The method according to claim 1, wherein the aqueous organic haloamine solution has a total halogen content of at least 1000 mg/L.
8. The method according to claim 1, wherein the pH of the organic amine solution to before the electrolyzing is less than 10.
9. The method according to claim 1, wherein the pH of the organic amine solution to before the electrolyzing is less than 7.
10. The method according to claim 1, wherein the pH of the organic amine solution to before the electrolyzing is less than 5.
11. The method according to claim 1, wherein the pH of the organic amine solution to before the electrolyzing is between pH 2 and pH 4.
12. The method according to claim 1, wherein the acid moiety is comprised in potassium bisulfate monopotassium phosphate, or monosodium phosphate.
13. The method according to claim 1, wherein the pH of the aqueous organic haloamine solution is less than 4.
14. The method of claim 1, further comprising diluting the product.
15. The method of claim 1, further comprising (i) monitoring one or more of an electrolytic cell activity, a physical or chemical property of the organic amine solution, or a physical or chemical property of the aqueous organic haloamine solution, and (ii) modulating operation of the electrochemical cell in response to the one or more of the electrolytic cell activity, the physical or chemical property of the organic amine solution, or the physical or chemical property of the aqueous organic haloamine solution.
16. The method of claim 2, wherein the aqueous organic haloamine solution has a free available chlorine (FAC) content of from 50 to 3000 mg/L.
17. The method of claim 16, wherein the aqueous organic haloamine solution has a free available chlorine (FAC) content of from 1450 to 2625 mg/L.
18. The method of claim 2, wherein the aqueous organic haloamine solution has a total chlorine (TC) content of from 2000 to 3375 mg/L.
19. The method of claim 18, wherein the aqueous organic haloamine solution has a total chlorine (TC) content of from 2100 to 2850 mg/L.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate several embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating certain embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION
(7) Methods of the present invention comprise of electrochemical processes which produce aqueous solutions containing organic haloamines, mixtures of organic haloamines, organic haloamines combined with free halogens, or mixtures of multiple organic haloamines and free halogens in high concentration. High concentration is defined herein as having a total halogen content as measured by N,N-diethyl-p-phenylenediamine (DPD) analysis of at least 1,000 mg/L (0.1%) or higher.
(8) Organic haloamines are defined herein as being compounds containing at least one nitrogen where the at least one nitrogen has at least one chemical bond with a halogen and the same said at least one nitrogen has at least one bond with carbon. Organic haloamines which preferably comprise the product solutions of the present invention include N-chlorotaurine, N,N-dichlorotaurine, N-bromotaurine, N,N-dibromotaurine, N-iodotaurine, N,N-diiodotaurine, N-bromo-N-chlorotaurine, N-bromo-N-iodotaurine, N-chloro-N-iodotaurine, or mixtures thereof. Other organic chloramines which can comprise the product solution of the present invention can include, but are not limited to, N-chloro-2,2-dimethyltaurine, N,N-dichloro-2,2-dimethyltaurine, N-bromo-2,2-dimethyltaurine, N,N-dibromo-2,2-dimethyltaurine, N-iodo-2,2-dimethyltaurine, N,N-diiodo-2,2-dimethyltaurine, N-bromo-N-chloro-2,2-dimethyltaurine, N-bromo-N-iodo-2,2-dimethyltaurine, N-chloro-N-iodo-2,2-dimethyltaurine, N-chloroglycine, N,N-dichloroglycine, N-bromoglycine, N,N-dibromoglycine, N-iodoglycine, N,N-diiodoglycine, N-bromo-N-chloroglycine, N-bromo-N-iodoglycine, N-chloro-N-iodoglycine, N-chloroalanine, N,N-dichloroalanine, N-bromoalanine, N,N-dibromoalanine, N-iodoalanine, N,N-diiodoalanine, N-bromo-N-chloroalanine, N-bromo-N-iodoalanine, N-chloro-N-iodoalanine, or mixtures thereof. In principle, any organic amine compound, defined as a compound containing at least one nitrogen atom which is bound to at least one hydrogen atom and at least one carbon atom, and which can be dissolved in water could be used in the practice of the present invention to provide an aqueous organic haloamine solution. Preferably, the organic amine is a primary amine. Free halogens which can comprise the product solution produced through the present invention can include hypochlorous acid, hypochlorite ions, hypobromous acid, hypobromite ions, hypoiodous acid, hypoiodite ions, or combinations thereof.
(9) Production of these solutions is achieved through various mechanisms which allow for precise control of both the electrolysis conditions as well as the composition of the brines used in the electrolysis process. Descriptions and examples of the present invention focus on electrolysis processes of brines comprising mixtures of sodium chloride and taurine, both in the presence and absence of added acids. However, it will be obvious to those skilled in the art that other metal halide sources can be used in place of sodium chloride to achieve similar outcomes. Similarly, other organic amines can be used in place of taurine to serve as the precursor of the organic haloamine component of the desired product solution. Other acids beyond the ones used in these examples can also be used in the practice of the present invention. In some applications, such as the treatment of waste water or for water intended for for use in agriculture, it may be preferable to use potassium salts, such as potassium chloride, to avoid increasing the sodium concentration in waste water streams or in irrigation waters.
(10) In U.S. Pat. No. 3,776,825 to Vit entitled “Electrolytic Treatment”, Vit discloses that the electrolytic production of aqueous solutions of organic haloamines having a pH in the range of 8 to 12 require the use of a brine made from a combination of a salt containing at least one halide ion, at least one amine compound and, importantly, a hydroxide compound used in molar excess of the amine compound. As taught by Vit, the addition of the hydroxide compound is required for pH control. Brines used by Vit typically have a pH greater than 12, and therefore would generally be considered hazardous to one of ordinary skill in the art. Based on the teachings described in Vit, it would not be obvious to one skilled in the art that similar organic haloamine solutions can be produced electrolytically if the hydroxide component of the precursor brine was not included. Caustic compounds like hydroxide are known by those skilled in the art to increase the pH of a solution, therefore, it would be expected that not including these components in the precursor brine would result in the production of solutions with different properties as a result of electrolyzing said brine.
(11) Precursor brines consisting of a halide containing salt along with an organic amine typically have a pH of 6-7. Upon electrolysis of these neutral to mildly acidic brines, the pH increases resulting in an organic haloamine solution with pH values in the range of 8.10-11.61 as shown in Examples 1-2.
(12) In some applications of organic haloamine solutions, it is preferable that the high concentration organic haloamine solution have a lower pH and, more preferably, that the organic haloamine solution is mildly acidic, for example with a pH less than 5, such as between pH 2 and pH 4.
(13) The present invention can be practiced by the use of a brine solution comprising at least one halide containing compound, at least one organic amine, and an acid additive. The acid additive is typically an inorganic acid, such as a phosphate or a sulfate, for example monosodium phosphate, monopotassium phosphate, or potassium bisulfate, or may be an organic acid, such as citric acid, although any acid compatible with the rest of the process may be used in the formulation of these precursor brines. Preferably, the added acid is potassium bisulfate or monopotassium phosphate.
(14) Upon electrolysis, these acid modified brines can result in organic haloamine solutions with acidic pH values as shown in examples 3-6. Preferably, the organic amine solution prior to the electrolysis has a pH less than 7, for example less than 4.
(15) As shown in Example 5, variation of the amount of the acid additive added prior to electrolysis can be advantageously used to generate organic haloamine solutions with a high total halogen content and with a very wide range of pH values.
(16) The organic haloamine solutions have particular value for disinfection, for example in agricultural applications, in the food processing industry, and for the topical treatment of wounds or other medical disinfection. Once produced the organic haloamine solutions are contacted with the liquid or substrate to be disinfected. It will be understood by the skilled person that the generated solution may be used directly, or the solution may be diluted with water before used according to the requirements of the particular application.
(17) For example, the organic haloamine solutions may be used for water treatment, such as for the treatment of process water at a meat processing facility that is subsequently used for washing animal carcasses, or water that is subsequently used for the disinfection of the skin of live animals, or water that is subsequently used for the irrigation of crops, or process water that is subsequently used for the post-harvest processing of fruit or vegetables, for example process water used to wash fruit or vegetables, or to transport fruit or vegetables in a flume system, or to cool fruits or vegetables in a hydrocooling process.
(18) In such cases the organic haloamine solutions are added to the water upstream of the application of the water. Typically, the required pH to optimize anti-bacterial properties of the organic haloamine solutions is in the range pH 4-7, preferably pH 5-6. The amount of acid added to the organic amine solution can be adjusted so that once the organic haloamine solution is generated, and the organic haloamine solution added to the water, the water has the required pH value. Therefore, the requirement for additional upstream pH adjustment is avoided. Phosphate acid additives may be particularly advantageous for pH control as they act to buffer the water.
(19) The organic haloamine solutions also have utility in the disinfection of waste water, for example waste water originating from a meat processing facility or waste water originating from an agricultural source, such as from irrigation of agricultural crops, or waste water from the post-harvest processing of fruit or vegetables.
(20) In addition, the organic haloamine solutions have utility in the treatment of wounds, or other biomedical disinfection. The solutions generated may be applied directly or further diluted prior to application as appropriate. As described above the amount of acid additive in the organic amine solution may be varied so as to achieve the desired pH in the solution applied to the substrate to be disinfected.
(21) In the practice of the present invention, electrolysis is accomplished using an electrode comprising at least one cathode and at least one anode, although some embodiments of the present invention will also include several intermediate electrode plates to form a bipolar cell. Electrodes can be of any suitable material, but preferably Dimensionally Stable Anodes (which can be used as both the anode and cathode) are used in the present invention. Electrolysis conditions employed in the practice of the present invention are such that they do not result in either the anodic or cathodic destruction of the organic amine component of the brine. The use of an electrolytic cell enables the continuous production of the desired product solutions. The method may also be carried out as a batch process.
(22) In the preferred embodiment of the present invention, shown in
(23) An alternative embodiment of the present invention is shown in
(24) Another alternative embodiment of the present invention is shown in
(25) A similar alternative embodiment is shown in
(26) In the preceding two embodiments of the present invention, a multitude of sensors, also not shown specifically in the drawing, are preferably used to monitor electrolytic cell activity, physical and chemical properties of the brine, and physical and chemical properties of the produced aqueous organic haloamine solution. Telemetry data from these sensors are utilized by a control system, also not depicted in the figure, to optimize the processes resulting in producing the desired aqueous organic haloamine solution.
(27) Another embodiment of the present invention, depicted in
(28) Electrolytic cells used in the various embodiments of the present invention can be in any of several common configurations. Preferably, the electrolytic cell is made up of one primary anode, one primary cathode, and any number of desired intermediate electrodes where the fluid in the electrolytic cell compartment is not separated by a membrane or other barrier, thus allowing the product of the anode side of the electrodes (i.e. the anolyte) and the product of the cathode side of the electrodes (i.e. catholyte) to mix freely to form the desired product. Alternatively, in some applications it may be preferable to fabricate an electrolytic cell with one primary anode, one primary cathode, and a semi-permeable membrane situated in between the primary anode and primary cathode, thus chemically, but not electrically, isolating the electrode-adjacent solutions from each other. Use of an electrolytic cell of this nature in the embodiments of the present invention allows for the production of isolated anolyte and catholyte products. Other electrolytic cell configurations can also be utilized in the practice of the present invention.
EXAMPLES
Example 1
(29) An electrochemical system similar to that depicted in
(30) TABLE-US-00001 TABLE 1 TC Content in FAC Content in Electrolyzed Brine Taurine Brine Electrolyzed Electrolyzed Solution Content (g/L) pH Solution pH Solution (mg/L) (mg/L) 2 6.82 11.47 1500 2950 4 6.70 11.22 50 2100 6 6.65 10.82 0 2600 8 6.55 9.25 0 3025 10 6.50 8.71 0 2775 15 6.41 8.24 0 2700 20 6.35 8.10 0 2475
Example 2
(31) An electrochemical system similar to that depicted in
(32) TABLE-US-00002 TABLE 2 TC Content in FAC Content in Electrolyzed Brine Taurine Brine Electrolyzed Electrolyzed Solution Content (g/L) pH Solution pH Solution (mg/L) (mg/L) 10 6.65 10.73 3075 3375 20 6.40 11.26 2625 3325 40 6.22 11.61 1450 2825 80 6.05 11.58 0 2175 100 6.12 11.43 0 2400 120 6.20 11.16 0 2350
Example 3
(33) An electrochemical system similar to that depicted in
(34) TABLE-US-00003 TABLE 3 Brine KHSO.sub.4 TC Content in Electrolyzed Content (g/L) Electrolyzed Solution pH Solution (mg/L) 0 11.04 2000 50 10.67 2200 100 3.67 2000
Example 4
(35) An electrochemical system similar to that depicted in
(36) TABLE-US-00004 TABLE 4 Brine KH.sub.2PO.sub.4 Content TC Content in Electrolyzed (g/L) Electrolyzed Solution pH Solution (mg/L) 0 11.04 2000 50 9.87 2250 100 6.86 2300
Example 5
(37) An electrochemical system similar to that depicted in
(38) TABLE-US-00005 TABLE 5 Brine KHSO.sub.4 Content TC Content in Electrolyzed (g/L) Electrolyzed Solution pH Solution (mg/L) 0 11.07 2075 10 11.16 2500 20 11.10 2475 30 11.06 2575 40 10.99 2850 50 10.88 2675 60 10.62 2625 70 9.97 2600 80 9.15 2700 90 6.77 2500 100 3.10 2525 110 2.83 2400 120 2.62 2300 130 2.33 2250 140 2.14 2150 150 2.66 2650
Example 6
(39) An electrochemical system similar to that depicted in
(40) TABLE-US-00006 TABLE 6 Brine KH.sub.2PO.sub.4 Brine Electrolyzed TC Content in Electrolyzed Content (g/L) pH Solution pH Solution (mg/L) 0 5.88 11.22 2275 10 3.40 11.17 2750 20 3.14 11.06 2800 30 3.12 10.89 2925 40 3.00 10.81 2775 50 2.96 10.53 2750 60 2.93 10.17 2775 70 2.91 9.48 2800 80 2.90 8.25 2650 90 2.90 7.40 2575 100 2.88 6.95 2550 110 2.88 6.80 2650 120 2.89 6.85 2575 130 2.89 6.67 2525 140 2.89 6.57 2500 150 2.89 6.50 2425
(41) Although the invention has been described in detail with particular reference to the disclosed embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover all such modifications and equivalents. The entire disclosures of all patents and publications cited above are hereby incorporated by reference.