Steam generator, and system for steam cleaning workpieces
11815261 · 2023-11-14
Assignee
Inventors
Cpc classification
F22B37/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B2203/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/14
PERFORMING OPERATIONS; TRANSPORTING
F22B27/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
F22B1/287
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F22B1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B3/14
PERFORMING OPERATIONS; TRANSPORTING
F22B27/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for cleaning workpieces with a steam jet is proposed, with a special steam generator in which the steam is generated in a hollow cylindrical core, whose outer side is heated and onto whose inner side the water to be vaporized is sprayed by means of a nozzle. The steam generator has a supplementary heating device with a heatable body having a cavity through which steam generated upstream can flow for post-heating it, in order to generate dry steam for dry steam cleaning. An automated cleaning system with this steam generator is also proposed. The device can be adapted flexibly to the requirements of automated synchronized production and requires, in particular, less energy and floor space. The invention can be used, among other things, in industrial cleaning in manufacturing systems engineering, in particular in the production of automotive parts.
Claims
1. A steam generator (1) for generating dry steam for an automated industrial cleaning system (30) for cleaning workpieces by means of a steam jet, comprising a steam generator container with a water inlet (5) and a steam outlet (9); a heatable core (2) of thermally conductive material arranged in the steam generator container and having an inner primary cavity and an inner surface (2A); a primary heating device (8) for heating the core (2); a spray nozzle (6) connected to the water inlet (5) and arranged to spray water in a dosed manner onto the inner surface (2A) of the core (2); and an additional supplementary heating device (10) provided in the steam generator container upstream of the steam outlet (9) and at least partially inside the core (2); wherein the supplementary heating device (10) comprises a heatable body (10A) having a secondary cavity (11) through which steam (13) generated upstream in the primary cavity of the core (2) can flow for post-heating it to dry steam (14) and which is connected at an inlet side via a passage opening (12) to the primary cavity of the core (2) and at an outlet side to the steam outlet (9).
2. The steam generator (1) according to claim 1, wherein the passage opening (12) comprises or forms a cross-sectional constriction which causes a pressure difference with a lower pressure in the secondary cavity (11) of the supplementary heating device (10) than in the primary cavity inside the core (2).
3. The steam generator (1) according to claim 1, wherein the passage opening (12) is provided radially or axially with respect to a longitudinal axis of the core (2).
4. The steam generator (1) according to claim 1, wherein the primary heating device comprises a controllable electrical heating element (8) and that the supplementary heating device (10) comprises at least one separately controllable electrical heating element (10B).
5. The steam generator (1) according to claim 1, wherein the supplementary heating device (10) is accommodated at least to a major proportion of its overall length or completely with the heatable body (10A) axially inside the core (2).
6. The steam generator (1) according to claim 1, wherein the spray nozzle (6) is arranged axially to the hollow cylindrical core (2) and/or is directed towards the cylindrical inner surface (2A) of the core (2), wherein the spray nozzle (6) being designed with hollow cone characteristics.
7. The steam generator (1) according to claim 1, wherein the water inlet (5) is arranged at one end face (3) and the steam outlet (9) is arranged at the other end face (4), wherein the supplementary heating device (10) is mounted on the end face (4) opposite the water inlet (5).
8. The steam generator (1) according to claim 1, wherein the core (2) is in the shape of a hollow cylinder with a cylindrical inner surface (2A) and/or the steam generator container is configured in substantially cylindrical shape with an inner core (2), which is closed in a pressure-tight manner at the end faces (3, 4), wherein a thermal insulation (15) is provided between the inner core and an outer jacket (18) of the steam generator container.
9. The steam generator (1) according to claim 8 wherein the steam generator container has a thermally reflective inner jacket (16) between the thermal insulation (15) and the core (2).
10. The steam generator according to claim 1, wherein the core (2) is designed in the form of a jacket or hollow cylinder made in one piece of stainless steel with a cylindrical inner surface (2A) and end facing connecting flanges, for pressure-tight sealing at the end faces (3; 4); and/or exactly one passage opening (12) or more passage openings (12) are provided in the heatable body (10A); and/or the water inlet (5) and the steam outlet (9) are coaxially provided on opposite end faces (3, 4) of the core of the steam generator container; and/or the spray nozzle (6) has a spray characteristic coaxially aligned with the axis of the core (2); and/or the steam generator container is oriented vertically with its cylinder axis in an operating position; and/or the additional supplementary heating device (10) is arranged on the axis of the cylindrical steam generator container at the steam outlet (9).
11. An industrial cleaning system (30) for cleaning workpieces by means of a steam jet, comprising: a cleaning chamber (31) with at least one steam nozzle (32) in the cleaning chamber, a handling device (48) capable of positioning a workpiece and the at least one steam nozzle relative to one another; and at least one steam generator (1), which supplies the steam nozzle with steam, the at least one steam generator (1) comprising: a steam generator container with a water inlet (5) and a steam outlet (9); a heatable core (2) of thermally conductive material arranged in the steam generator container and having an inner primary cavity and an inner surface (2A); a primary heating device (8) for heating the core (2); a spray nozzle (6) connected to the water inlet (5) and arranged to spray water onto the inner surface (2A) of the core (2); and an additional supplementary heating device (10) provided in the steam generator container upstream of the steam outlet (9) and at least partially inside the core (2), the supplementary heating device (10) comprising a heatable body (10A) having a secondary cavity (11) through which steam (13) generated upstream in the primary cavity of the core (2) can flow for being post-heated (14) and which is connected at an inlet side via a passage opening (12) to the primary cavity of the core (2) and at an outlet side to the steam outlet (9).
12. The cleaning system according to claim 11, wherein a dosing valve is provided between the steam outlet (9) of the steam generator (1) and the at least one steam nozzle in order to discharge steam in dosed and/or pulsed form; and/or upstream of the water inlet a pump (36) is arranged, which applies a feed water pressure suitable for injection to the spray nozzle (6).
13. The cleaning system according to claim 11, wherein the system comprises a control unit (50) which controls at least the relative movement between the workpiece (49) and the steam nozzle (32) and the operation of the at least one steam generator (1) in a coordinated manner, and a controllable outlet shut-off valve (26) is provided downstream of the steam outlet, wherein the control unit (50) controls the outlet shut-off valve (26).
14. The cleaning system according to claim 11, wherein the cleaning chamber (31) is designed as a closable cleaning container and the handling device (48) is a holding and conveying device which is capable of holding the workpiece (49), conveying it into and out of the cleaning container (31), and moving the workpiece (49) relative to the steam nozzle (32); and/or an industrial robot with at least four degrees of freedom is provided in the cleaning chamber (31), on which the steam nozzle (32) is arranged in order to move it relative to the workpiece.
15. A device according to claim 1, wherein a plurality of identical steam generators (1) are provided in a battery arrangement (20), which have a common water distributor (22) for feeding the individual water inlets (5) and a common steam distributor (25), supplied by the individual steam outlets (9), for discharging steam.
16. An industrial cleaning system (30) for cleaning machined components for a drive train of a motor vehicle, comprising the steam generator of claim 1.
17. The steam generator (1) according to claim 6, wherein the spray nozzle (6) is designed with a hollow cone nozzle characteristic and/or with a nozzle geometry which ensures a volume flow of <0.2 l/min at a nozzle inlet pressure of ≤10 bar.
18. The steam generator (1) according to claim 1, wherein the core has a hollow cylindrical configuration and wherein the supplementary heating device (10) is mounted coaxially in the core (2) and completely accommodated therein.
19. The cleaning system according to claim 13, wherein a controllable supply shut-off valve (23) is provided upstream of the water inlet (5) and the control unit (50) controls the supply shut-off valve (23) and the outlet shut-off valve (26) in a coordinated manner.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The foregoing summary, as well as the following detailed description of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE INVENTION
(9) In
(10) In the axis of the first end face 3, a water inlet 5 is mounted, which feeds a hollow cone spray nozzle 6, wherein here the terms injection nozzle and spray nozzle refer to identical components. Water flowing through the water inlet 5 into the hollow cone spray nozzle 6 is sprayed in a dosed manner to form a hollow cone-shaped spray jet 7 that is sprayed onto the inner surface of the core 2. The feed water pressure is preferably in the range from approx. 2 to 9 bar (atm). The nozzle geometry, in particular, jet angle and nozzle cross section of the spray nozzle 6 are selected so that low water consumption can be achieved, e.g., <0.15 l/min.
(11) Because the core 2 is heated by one or more electrical heating conductors 8, water from the spray jet 7 vaporizes when it impacts the core or while it flows downward on the inner surface of the core 2 and is converted into saturated steam, whose flow is indicated by the arrows 13. Several heating conductors 8, each with approx. 1.2-3.6 kW power can be provided as the primary heating device, e.g., in double spirals on the outside of the core 2. Preferably, receptacle grooves for the heating conductor 8 can be provided on the outside of the core 2 (
(12) In the axis of the core 2, an additional heating device 10 is arranged, e.g., a heated hollow cylinder with approx. 4 to 8 heating elements 10B distributed coaxially around the axis, each, e.g., with 500W electrical power. The power of the heating element 10B of the additional heating device 10 is controlled separately from the primary heating device with the heating conductors 8 and is supplied with energy here by not shown electrical connections. The supplementary heating device 10 makes it possible to selectively generate also dry steam (superheated steam). The heating device 10 has a body 10A with an axial hole 11, which is connected to the steam outlet 9 on the second end face 4. Thus, the saturated steam 13 generated on the heated core 2 can flow through one or more passage openings 12 into the hole 11 in the body 10A of the additional heating device 10 and can be led from there to the steam outlet 9, where the steam is led via a valve to one or more steam nozzles (
(13) The heating elements 10B can be mounted distributed about the hole 11 in the body 10A, e.g., each in a corresponding axial hole open toward the end face 4 and are connected in a heat conductive manner to the body 10A, e.g., in that the heating elements 10B are mounted in a force-fit connection in the body 10A.
(14)
(15) The jacket-like core 2 is a specially prepared, one-piece molded part made from stainless steel with a cylindrical inner surface (
(16) Between the thermally reflective inner jacket 16 and the spacer 19 on which the insulating material 15 is mounted, additional insulation can be optionally provided. The end faces 3, 4 have a flange-like configuration made from individual parts that are sealed on the end-face flanges of the core 2, thermally insulate and at the same time connect the inner jacket 16 and the outer jacket 18 coaxially and rigidly to the core 2. The supplementary heating device 10 is held coaxially inside the core 2 (
(17) The silvering on the inner jacket 16 reduces losses due to thermal radiation. Between this inner jacket 16 and the outer surface of the core 2, a jacket-shaped, peripheral air gap 17 is provided as additional insulation. Instead of the air gap 17, with corresponding added expense, a vacuum or low pressure can also be provided here according to the principle of a Dewar flask; this, however, makes the construction and maintenance more difficult.
(18) A preferred refinement of a steam generator 1′ according to the principle from
(19) Other details from
(20)
(21)
(22)
(23) The output pressure of the steam generator 1 or the steam distributor 25 (
(24)
(25) In an alternative embodiment (not shown here), one or more steam nozzles 32 can be arranged in the treatment chamber 31 on an automatic handling device and are herewith selectively positioned and/or moved relative to the workpiece. For this purpose, e.g., a 6-axis industrial articulated-arm robot can be used (see FIG. 1 in WO 2011/124 868 A1).
(26)
(27) Each steam generator battery 20 can be controlled individually here as needed, in agreement with the synchronized operation of the operating chamber 31 and/or the requirements of the cleaning process of the steam nozzles 32 by the system control unit 50. By means of separate dosing valves (not shown), each steam generator 1 in a steam generator battery 20 can be optionally controlled individually, in order to be able to adjust the steam output even more precisely.
(28) One especially simple solution for the synchronized output of steam, especially dry steam 14, from the steam generator battery/batteries 20 can be realized by a suitable control valve (not shown) in the steam supply line 33, which is controlled by the system control unit 50 as needed. The control valve is preferably arranged close to the steam nozzles 32 with short residual line. For optimizing energy, the system control unit 50 controls the water supply via the feed valve 23 and also the heat output of each steam generator 1 via the primary and secondary heating devices 8, 10A as needed in agreement with the automated cleaning.
(29)
(30) In each steam generator 1A . . . 1D there is a primary temperature sensor 61 (not in
(31) An additional pressure sensor 65 is provided as a measuring element on the steam distributor 25 and measures the steam pressure discharged at the steam outlet 9, among other things, for the controlled pressure relief via the safety valve 28 controllable by the system control unit 50 in the cleaning chamber (output “RZ1-2”). The system control unit also controls the controllable discharge valve 26 in the steam supply line to the steam nozzle/s, which is preferably used as a pure shut-off valve. Furthermore, on the steam distributor 25 or the steam supply line 33, there is a temperature sensor 66 connected to the system control unit 50. The measurement by the pressure sensor 65 and by the temperature sensor 66 can be included, e.g., in the control or regulation of the post-heating and/or the controlled steam discharge by means of a control valve (not shown) close to the steam nozzles or the discharge valve 26. In the steam supply line 33 (between output “RZ1” and the cleaning chamber), a pressure-regulating valve can be provided, which is preset for a desired steam pressure or is set by the system control unit 50 actively as needed or to the required steam pressure for the steam cleaning.
(32) It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
LIST OF REFERENCE SYMBOLS
FIG. 1A-1B
(33) 1 Steam generator 2 Core 2A Inner surface 3 First end face of the hollow cylinder 4 Second, opposite end face of the hollow cylinder 5 Water inlet 6 Spray nozzle/hollow-cone nozzle 7 Hollow-cone-shaped spray jet 8 Heating conductor (primary heating device) 9 Steam outlet 10 Reheater (supplementary heating device) 10A Body of the reheater 10B Heating element 11 Hole (secondary cavity) 12 Passage opening (radial) 13 Saturated steam 14 Dry steam 15 Insulating material 16 Reflective inner jacket 17 Air gap 18 Outer jacket 19 Spacer
FIG. 1C
(34) 1′ Steam generator 2 Core 2A Inner surface 2B Primary cavity 10 Reheater (supplementary heating device) 10A Body of the reheater 10B Heating element 11 Secondary cavity 12 Passage opening (axial) 12A Nozzle 15 Insulating material 15A Outer insulation 16 Reflective inner jacket 16A Retaining ring 17 Air gap 18 Outer jacket
FIG. 2
(35) 1 Steam generator 20 Steam generator battery 22 Feed water distributor 23 Controllable feed valve 24 Exhaust 25 Steam distributor 26 Controllable discharge valve 27, 28 Safety valves
FIG. 3
(36) 20 Steam generator battery 30 Steam cleaning system 31 Cleaning chamber 32 Steam nozzle 33 Steam supply line 36 Feed water pump 37 Feed water supply line 40 Vacuum pump 41 First filter unit 42 Second filter unit 43 Oil separator 44 Condensation unit 45 Clean tank 48 Handling device 49 Workpiece 50 System control unit
FIG. 4
(37) 1A, 1B, 1C, 1D Steam generator 8 Primary heating device 10 Reheater (supplementary heating device) 10B Secondary heating device 20 Steam generator battery 22 Feed water distributor 23 Controllable feed valve 25 Steam distributor 26 Controllable discharge valve 27 Safety valve (manually preset) 28 Controllable safety valve 33 Steam supply line 61 Primary temperature sensor (steam generator) 62 Secondary temperature sensor (steam generator) 63 Pressure sensor (feed water) 64 Overflow valve (feed water) 65 Pressure sensor (steam discharge) 66 Temperature sensor (steam discharge)