Temperature sensing device
11815408 · 2023-11-14
Assignee
Inventors
Cpc classification
G01K1/026
PHYSICS
G01K7/06
PHYSICS
H10N10/17
ELECTRICITY
International classification
G01K7/06
PHYSICS
Abstract
The present disclosure relates to a temperature sensing device having a plurality of thermocouple arrangements, each of the thermocouple arrangements having a forward conductor and a plurality of return conductors electrically connected with the forward conductor, the return conductors having a different conductive material than the respectively associated forward conductor, electrical junctions or groups of electrical junctions of the return conductors to the respectively associated forward conductor being arranged at different longitudinal positions of the respectively associated forward conductor, and consecutive longitudinal positions of the electrical junctions or of groups of the electrical junctions of all thermocouple arrangements in the longitudinal direction of all forward conductors alternating between different forward conductors. Further, the present disclosure relates to a method of producing a temperature sensing device.
Claims
1. A temperature sensing device, comprising: a plurality of thermocouple arrangements, each of the plurality of thermocouple arrangements comprising a forward conductor and a plurality of return conductors electrically connected with the forward conductor, an entirety of the forward conductor being formed of a same conductive material and the plurality of return conductors being formed of a different conductive material than a respectively associated forward conductor; and electrical junctions or groups of the electrical junctions of the plurality of return conductors to the respectively associated forward conductor being arranged at different longitudinal positions of the respectively associated forward conductor, and wherein consecutive longitudinal positions of the electrical junctions or of the groups of the electrical junctions of all thermocouple arrangements, in the longitudinal direction of all forward conductors, alternate between each forward conductor, such that the longitudinal positions of the electrical junctions or of the groups of electrical junctions of each forward conductor differ from one another.
2. The temperature sensing device of claim 1, wherein each forward conductor comprises an additional electrical junction to a return conductor, wherein the additional electrical junction is arranged at a same longitudinal position in the longitudinal direction of all forward conductors.
3. The temperature sensing device of claim 1, wherein the forward conductor of each of the plurality of thermocouple arrangements are concentrically arranged about a common axis.
4. The temperature sensing device of claim 3, wherein the plurality of return conductors are concentrically arranged about the common axis.
5. The temperature sensing device of claim 4, wherein the plurality of return conductors are arranged at a greater distance to the common axis than each forward conductor.
6. The temperature sensing device according to claim 1, wherein the forward conductor of each of the plurality of thermocouple arrangements extend linearly and are arranged parallel to each other.
7. The temperature sensing device according to claim 1, wherein each forward conductor is twisted about a common axis in a longitudinal direction of each forward conductor, wherein all forward conductors are uniformly twisted and wherein distances between each forward conductor and between each forward conductor and the common axis are respectively constant.
8. The temperature sensing device of claim 7, wherein the twist at one of the electrical junctions of one forward conductor to one of the plurality of return conductors relative to an immediately preceding electrical junction of the same forward conductor to a different return conductor equals 360° divided by a number of all forward conductors.
9. The temperature sensing device of claim 7, wherein a distance between immediately adjacent forward conductors is equal for all forward conductors.
10. The temperature sensing device according to claim 1, wherein the plurality of thermocouple arrangements are respectively surrounded by an electrically insulating matrix.
11. The temperature sensing device according to claim 1, wherein the plurality of thermocouple arrangements are arranged in a common case.
12. The temperature sensing device of claim 11, wherein the case is cylindrical.
13. The temperature sensing device according to claim 11, wherein spaces between the case, each forward conductor and the plurality of return conductors are entirely filled with an electrically insulating matrix.
14. The temperature sensing device according to claim 11, wherein electrical connection areas of each forward conductor and of the plurality of return conductors are led out of the case at a common side.
15. The temperature sensing device of claim 14, wherein the common side of the case is an end face of the case.
16. The temperature sensing device according to claim 1, wherein the electrical junctions and/or the groups of electrical junctions alternate between each forward conductor in a periodic pattern.
17. The temperature sensing device according to claim 16, wherein an electrical junction having a longitudinal position succeeding a preceding longitudinal position of an electrical junction on one forward conductor is arranged on another forward conductor immediately adjacent the one forward conductor in a direction.
18. The temperature sensing device according to claim 1 wherein the electrical junctions and/or the groups of electrical junctions alternate between each forward conductor in an aperiodic pattern.
19. The temperature sensing device according to claim 1, wherein each forward conductor and the plurality of return conductors are spatially clustered.
20. The temperature sensing device according to claim 1, wherein each forward conductor and the plurality of return conductors are one of welded, brazed and soldered at the electrical junctions.
21. A method of producing a temperature sensing device, the method comprising: providing a plurality of thermocouple arrangements, each of the plurality of thermocouple arrangements comprising a forward conductor and a plurality of return conductors electrically connected with the forward conductor, an entirety of the forward conductor being formed of a same conductive material and the plurality of return conductors being formed of a different conductive material than a respectively associated forward conductor, electrical junctions or groups of the electrical junctions of the plurality of return conductors to the respectively associated forward conductor being arranged at different longitudinal positions of the respectively associated forward conductor; and arranging consecutive longitudinal positions of the electrical junctions or the groups of the electrical junctions of all thermocouple arrangements, in the longitudinal direction of all forward conductors, in an alternating pattern between each forward conductor, such that the longitudinal positions of the electrical junctions or of the groups of electrical junctions of each forward conductor differ from one another.
22. The method of claim 21, wherein each forward conductor and the plurality of return conductors are arranged in a common case having a lateral area and, in order to provide the electrical junctions or the groups of the electrical junctions: the lateral area is opened at a longitudinal position, a return conductor is welded to a forward conductor at the longitudinal position, and the lateral area is subsequently closed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present disclosure, and wherein:
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DETAILED DESCRIPTION
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(16) The electrical junction 4 of the return conductor 3 to the associated forward conductor 2 forms a so called thermocouple. A thermocouple is an electrical device having two dissimilar electrical conductors forming electrical junctions at differing temperatures. A thermocouple produces a temperature-dependent voltage as a result of the thermoelectric effect, and this voltage can be interpreted to measure temperature.
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(18) The electrical junctions 4, 4′, 4″, 4′″ of the return conductors 3, 3′, 3″, 3′″ to the respectively associated forward conductor 2, 2′, 2″, 2′″ are arranged at different longitudinal positions of a case 6 of the temperature sensing device 1 to detect temperatures at different positions in an application.
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(21) In an exemplary embodiment, the forward conductors 2, 2′ extend linearly and are arranged at least essentially in parallel to each other. In other embodiments, the forward conductors 2, 2′ may be arranged in a different way.
(22) In an exemplary embodiment, the thermocouple arrangements are respectively surrounded by an electrically insulating matrix 5.
(23) In an exemplary embodiment, the thermocouple arrangements are arranged in a common case 6. The common case 6 may be cylindrical, e.g. with a circular cross section. Spaces between the case 6, the forward conductors 2, 2′ and the return conductors 3.1, 3.2, 3.1′, 3.2′ may be filled, in particular entirely filled, with an electrically insulating matrix 5.
(24) The forward conductors 2, 2′ and the associated return conductors 3.1, 3.2, 3.1′, 3.2′ are welded or brazed or soldered at the junctions 4.1, 4.2, 4.1′, 4.2′.
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(26) In an exemplary embodiment, the forward conductors 2, 2′, 2″ are concentrically arranged about a common axis A. The return conductors 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ may also be concentrically arranged about the common axis A. The return conductors 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ may be arranged at a greater distance to the common axis A than the forward conductors 2, 2′, 2″.
(27) In an exemplary embodiment, the forward conductors 2, 2′, 2″ extend linearly and are arranged at least essentially in parallel to each other and thus to the common axis A. In other embodiments, the forward conductors 2, 2′, 2″ may be arranged in a different way.
(28) In an exemplary embodiment, a distance between immediately adjacent forward conductors 2, 2′, 2″ is equal for all forward conductors 2, 2′, 2″. In other embodiments, the distance between the forward conductors 2, 2′, 2″ may vary.
(29) In an exemplary embodiment, the thermocouple arrangements are respectively surrounded by an electrically insulating matrix 5.
(30) In an exemplary embodiment, the thermocouple arrangements are arranged in a common case 6. The common case 6 may be cylindrical, e.g. with a circular cross section. Spaces between the case 6, the forward conductors 2, 2′, 2″ and the return conductors 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ may be filled, in particular entirely filled, with an electrically insulating matrix.
(31) The forward conductors 2, 2′, 2″ and the return conductors 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ respectively comprise connection areas 7 which may be lead out of the case 6 at a common side, e.g. at a face side of the cylindrical case 6.
(32) In the embodiment of
(33) The forward conductors 2, 2′, 2″ and the associated return conductors 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ are welded or brazed or soldered at the junctions 4.1, 4.2, 4.3, 4.1′, 4.2′, 4.3′, 4.1″, 4.2″, 4.3″.
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(35) In an exemplary embodiment, the forward conductors 2, 2′, 2″ are concentrically arranged about a common axis A. The return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″ may also be concentrically arranged about the common axis A. The return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″ may be arranged at a greater distance to the common axis A than the forward conductors 2, 2′, 2″.
(36) In an exemplary embodiment, the forward conductors 2, 2′, 2″ extend linearly and are arranged at least essentially in parallel to each other and thus to the common axis A. In other embodiments, the forward conductors 2, 2′, 2″ may be arranged in a different way.
(37) In an exemplary embodiment, a distance between immediately adjacent forward conductors 2, 2′, 2″ is equal for all forward conductors 2, 2′, 2″. In other embodiments, the distance between the forward conductors 2, 2′, 2″ may vary.
(38) In an exemplary embodiment, the thermocouple arrangements are respectively surrounded by an electrically insulating matrix 5.
(39) In an exemplary embodiment, the thermocouple arrangements are arranged in a common case 6. The common case 6 may be cylindrical, e.g. with a circular cross section. Spaces between the case 6, the forward conductors 2, 2′, 2″ and the return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″ may be filled, in particular entirely filled, with an electrically insulating matrix 5.
(40) The forward conductors 2, 2′, 2″ and the return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″ respectively comprise connection areas 7 which may be lead out of the case 6 at a common side, e.g. at a face side of the cylindrical case 6.
(41) The forward conductors 2, 2′, 2″ and the associated return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″ are welded at the junctions 4.1, 4.2, 4.3, 4.4, 4.1′, 4.2′, 4.3′, 4.1″, 4.2″.
(42) In the embodiments of
(43) A method of producing a temperature sensing device 1, e.g. the one of
(44) The forward conductors 2, 2′, 2″ and the return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ are arranged in the common case 6 which has a lateral area 6.1 and, in order to provide the junctions 4.1, 4.2, 4.3, 4.4, 4.1′, 4.2′, 4.3′, 4.1″, 4.2″, 4.3″, the lateral area 6.1 is opened at a longitudinal position, one of the return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ is welded to one of the forward conductors 2, 2′, 2″ at this longitudinal position, and the lateral area is subsequently closed.
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(48) Such an arrangement of the forward conductors 2, 2′, 2″, 2′″, 2′″ and return conductors 3.1, 3.2, 3.1′, 3.2′, 3.1″, 3.2″, 3.1′″, 3.2′″, 3.1″″ allows for a particularly good exploitation of a cross section of the temperature sensing device 1. The arrangement of the forward conductors 2, 2′, 2″, 2′″ and return conductors 3.1, 3.2, 3.1′, 3.2′, 3.1″, 3.2″, 3.1′″, 3.2′″ near the lateral area 6.1 of the case 6 allows a particularly short response time to a temperature change.
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(50) Such a ten-point-arrangement of the forward conductors 2, 2′, 2″ and return conductors 3, 3.1, 3.2, 3.3, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ allows for a particularly good exploitation of a cross section of the temperature sensing device 1.
(51) Furthermore, the central return conductor 3 joined to each and any forward conductor 2, 2′, 2″ allows for getting an additional junction which is formed at the distal end of the closed end common case 6.
(52) In a not illustrated exemplary embodiment of a temperature sensing device 1 a central wire or small tube extends along the axis A instead of the central return conductor 3 wherein the wire or tube could be used for other diagnostic or operational needs.
(53) In an exemplary embodiment of the temperature sensing device 1 the central wire may be heated so that any twist in the temperature sensing device 1 during manufacturing can easily be followed.
(54) In an exemplary embodiment of the temperature sensing device 1 the central wire forms a single or duplex thermocouple, which could be formed at the distal end of the temperature sensing device 1.
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(56) In a not illustrated exemplary embodiment of a temperature sensing device 1 the case 6 and the forward conductors 2, 2′, 2″ and return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ contained therein are not twisted.
(57) The protection sheath 8 may surround the temperature sensing device 1. The protection sheath 8 allows mechanically stabilizing the lateral area 6.1 in the area of the positions P1 to P3 to compensate for weakening of the material caused by twisting and/or caused by opening the lateral area to provide the junctions 4.1, 4.2, 4.3, 4.4, 4.1′, 4.2′, 4.3′, 4.1″, 4.2″, 4.3″. Furthermore the protection sheath 8 allows to fix the twist of the case 6 and therefore of the forward conductors 2, 2′, 2″ and return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ contained therein and prevents a relaxing of the twist at high temperatures.
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(59) In an exemplary embodiment, the twist at one of the electrical junctions 4.1, 4.1′ of one of the forward conductors 2, 2′, 2″ to one of the return conductors 3.1, 3.1′ relative to an immediately preceding electrical junction of the same forward conductor 2, 2′, 2″ to a different return conductor 3.1, 3.1′ equals 360° divided by the number of the forward conductors 2, 2′, 2″. In the case of three forward conductors 2, 2′, 2″ as illustrated, the twist between two adjacent electrical junctions on one and the same forward conductor 2, 2′, 2″ is thus 120°.
(60) In a not illustrated exemplary embodiment of a temperature sensing device 1 the case 6 and the forward conductors 2, 2′, 2″ and return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ contained therein are twisted by a predetermined angle at a number of positions, wherein the twist equals 360° divided by a number which may be different from a number of forward conductors 2, 2′, 2″. It is also possible, that the case 6 and the forward conductors 2, 2′, 2″ and return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ contained therein are twisted only once.
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(62) In order to provide the junctions 4.1, 4.2, 4.3, 4.4, 4.1′, 4.2′, 4.3′, 4.1″, 4.2″, 4.3″, the lateral area 6.1 is opened at a longitudinal position, one of the return conductors 3.1, 3.2, 3.3, 3.4, 3.1′, 3.2′, 3.3′, 3.1″, 3.2″, 3.3″ is welded to one of the forward conductors 2, 2′, 2″ at this longitudinal position, and the openings in the lateral area is subsequently closed by a plate 9, for example by welding or brazing the plate 9 on the lateral area 6.1.
(63) In a not illustrated exemplary embodiment of a temperature sensing device 1 the dimensions of the plate correspond to the dimensions of the openings in the lateral area 6.1, so that the plate 9 forms a patch.
(64) In a not illustrated exemplary embodiment of a temperature sensing device 1 the openings in the lateral area are closed by a protection sheath 8 shown in
(65) The groups of junctions 4.1, 4.2, 4.3, 4.4, 4.1′, 4.2′, 4.1″, 4.2″ may alternate between the forward conductors 2, 2′, 2″ in a periodic pattern as shown or in an aperiodic pattern (not shown).
(66) In other embodiments there may be three or more subsequent junctions on the same forward conductor in a group before the alternation.
(67) In other embodiments there may be 12 to 14 thermocouples in the outer row by using a so called duplex tip concept without increasing the conductor size.
(68) In other embodiments the conductor size is increased to get more thermocouples. This results in a longer service life.
(69) The disclosure being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.