Method for forming an add-on component for an aerofoil
11808246 · 2023-11-07
Assignee
Inventors
Cpc classification
F03D1/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D7/0296
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method is provided for forming an add-on component for an aerofoil which enable the structure of the aerofoil to be tuned in order to reduce the amplitude of sound produced at frequency f.sub.peak when air flows in a flow direction from the leading edge over the trailing edge of an aerofoil. The method applies both to add-on components having a slitted formation and a Double-Rooted Trailing Edge Serration (abbreviated to “DRooTES”).
Claims
1. A method for forming an add-on component for an aerofoil having a leading edge and a trailing edge, said component being formed in order to reduce the amplitude of sound produced at frequency f.sub.peak when air flows in a flow direction from the leading edge of the aerofoil over the trailing edge of the component at a freestream velocity U.sub.∞, the method including the steps of: (a) selecting a frequency f.sub.peak of sound that is to be reduced; (b) selecting a freestream velocity U.sub.∞ of air; (c) providing a component having a joining edge for joining to a trailing edge of an aerofoil and a trailing edge opposite said joining edge; (d) forming the trailing edge of the component into a plurality of pairs of peaks, each of said pairs having a first trough, a first peak, a second trough, a second peak, which is a greater distance from the joining edge than the first peak, and a third trough, wherein the first trough is on one side of the first peak, the second trough is between the first and second peak, and the third trough is on the other side of the second peak to the second trough; (e) wherein the first and third troughs of each pair of peaks lie substantially on a first axis, the second troughs of each pair of peaks lie substantially on a second axis, and the second peaks of each pair of peaks lie on a third axis; (f) and wherein the component is formed according to the formula:
2. The method of claim 1, wherein h′=h″.
3. The method of claim 1, wherein the shortest distance from the first peak to the first axis is identical for each of said pair of peaks within the plurality of pairs.
4. The method of claim 1, wherein the third trough of first pair of peaks is the first trough of a second pair of peaks which is adjacent to said first pair of peaks.
5. A method for reducing the amplitude of sound produced at frequency f.sub.peak when air flows in a flow direction from the leading edge of an aerofoil over the trailing edge of an aerofoil at freestream velocity U.sub.∞, the method including the steps of: (a) forming an add-on component for an aerofoil according to a method as claimed in claim 1 and (b) attaching said component to said aerofoil.
6. The method of claim 5, including the steps of forming a plurality of components and attaching said plurality of components to said aerofoil.
7. The method of claim 6, wherein three components are formed and attached to said aerofoil, the first component proximate the tip of the aerofoil, the second component proximate the middle of the aerofoil and the third component proximate the other end of the aerofoil to the tip.
8. The method of claim 6, wherein said components are identical.
9. The method of claim 6, wherein said components have different values of h′ and/or h″.
10. A method for forming an add-on component for an aerofoil having a leading edge and a trailing edge, said component being formed in order to reduce the amplitude of sound produced at frequency f.sub.peak when air flows in a flow direction from the leading edge of the aerofoil over the trailing edge of the component at freestream velocity U.sub.∞, the method including the steps of: (a) selecting a frequency f.sub.peak of sound that is to be reduced; (b) selecting a freestream velocity U.sub.∞ of air; (c) providing a component having a joining edge for joining to a trailing edge of an aerofoil and a trailing edge opposite said joining edge; (d) forming the trailing edge of the component into a plurality of peaks separated by troughs with each peak being connected to each trough on either side of the peak by a wall which is substantially perpendicular to the trailing edge, wherein the peaks each have a width (a) which is substantially parallel to the trailing edge and the troughs each have a width (W) which is substantially parallel to the trailing edge, said width also being the gap between adjacent peaks, wherein the peaks lie substantially on a first axis and the troughs lie substantially on a second axis and wherein the shortest distance from the first axis to the second axis is defined as H, (e) and wherein the component is formed according to the formula:
11. A method as claimed in claim 10, wherein the ratio of the gap between adjacent peaks (W) and the spanwise correlation length scale of the turbulent eddies (L.sub.y) is governed by the expression 0.2≤W/L.sub.y≤0.5.
12. A method for reducing the amplitude of sound produced at frequency f.sub.peak when air flows in a flow direction from the leading edge of an aerofoil over the trailing edge of an aerofoil at freestream velocity U.sub.∞, the method including the steps of: (a) forming an add-on component for an aerofoil according to a method as claimed in claim 10 and (b) attaching said component to said aerofoil.
13. The method of claim 12, including the steps of forming a plurality of components and attaching said plurality of components to said aerofoil.
14. The method of claim 13, wherein three components are formed and attached to said aerofoil, the first component proximate the tip of the aerofoil, the second component proximate the middle of the aerofoil and the third component proximate the other end of the aerofoil to the tip.
15. The method of claim 13, wherein said components are identical.
16. The method of claim 13, wherein said components have different values of H.
17. The method of claim 2, wherein the shortest distance from the first peak to the first axis is identical for each of said pair of peaks within the plurality of pairs.
18. The method of claim 2, wherein the third trough of first pair of peaks is the first trough of a second pair of peaks which is adjacent to said first pair of peaks.
19. The method of claim 3, wherein the third trough of first pair of peaks is the first trough of a second pair of peaks which is adjacent to said first pair of peaks.
20. The method of claim 7, wherein said components are identical or have different values of h′ and/or h″.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENT(S)
(13) An aerofoil add-on component for carrying out the method in accordance with the invention is referred to herein as Double-Rooted Trailing Edge Serration (abbreviated to “DRooTES”), where for the first time, not only the level of trailing edge noise reduction can be improved, but also fine-tuning of the frequency of interest for the self-noise reduction becomes a possibility. This nomenclature has been adopted by analogy with a standard sawtooth serration, which is referred to herein as “SRooTES” (Single Rooted Trailing Edge Serration).
(14) Nomenclature
(15) f=frequency, Hz H=amplitude, m λ=wavelength, m h′=root-root longitudinal displacement, mm h″=root-tip longitudinal displacement, mm ϕ=angle of the secondary serration tip, degrees λ.sub.0=root-mid root lateral displacement, mm h=half of amplitude, m c.sub.0=chord length, m W=slit width at root, mm α=slit width at tip, mm AoA, θ=Angle of Attack Θ Polar Angle, degrees U.sub.∞ Freestream Velocity, m/s x=Position on aerofoil n=convection velocity factor
Scientific Theory
(16) This application focuses on the characteristics and mechanisms of acoustic interferences on turbulent boundary layer trailing edge noise by DRooTES and slit trailing edges. The fundamental theory that underpins this work is based on interference in wave theory. There are two forms of interference: constructive and destructive. In theory, a perfect destructive interference occurs when acoustic radiation from two sources, S.sub.1 and S.sub.2 as shown in
(17)
where ω is oscillation frequency, f is the frequency, l is the longitudinal displacement between the two sources and U.sub.∞ is the freestream velocity.
(18) Therefore, applying an “out-of-phase” angle (destructive interference) to Eqn. 1, based on the distance between S1 and S2 (scatter sources) defined as h′ for the DRooTES, and H for the Slit trailing edge in
(19)
where St is known as the Strouhal number, which demonstrates the respective values of non-dimensional frequency at which destructive interference occurs at odd numbers, and for the constructive interference occurs at even numbers.
Details of the Trailing Edge Parameters
(20) The acronyms used herein as follows: Slits, and Double-Rooted Serrations (DRooTES).
(21) Experimental Set-Up
(22) A NACA65-(12)10 cambered aerofoil has a chord-length of c0=0.145 m to c0=0.170 m for serrated trailing edge cases, except for the Baseline (B), (un-serrated) chord length of c0=0.1425 m to c0=0.155 m, and a spanwise length of 0.45 m. To ensure similar wetted surface areas, different chord lengths were used for the baseline and serrated cases. The chord-lengths of the un-serrated trailing edge cases (Baseline) were half of the chord lengths for the serrated trailing edges in Slits and Double-Rooted Serrations (DRooTES). Note that, basically, the SRooTES represents a simple sawtooth trailing edge. The aerofoil was constructed in two main parts: the main aerofoil body and the detachable flat plate trailing edge. The main aerofoil was manufactured from aluminium alloy with surface pressure taps across the upper and lower surfaces, and a 0.8 mm slot along the trailing edge. A detachable, flat plate of 0.8 mm thickness was laser cut to form various trailing edge shapes.
(23) The wind tunnel facilities and instrumentation setup for the far-field noise measurement were performed in the aero-acoustics facility at Brunel University London, which consisted of an open jet wind tunnel within an anechoic chamber of 4 m×5 m×3.4 m. The open jet nozzle dimension was 0.3 m×0.1 m (width×height). The aerofoil was attached to the side plates flush to the nozzle lips. The open jet wind tunnel had an operation capacity of up to U=80 m/s, with typical low turbulence flow between 0.1% and 0.2%. The background noise (without aerofoil, but with side plates) was largely contributed by the open jet noise, which was very low in comparison to the aerofoil self-noise level produced at the identical flow speed. All far-field noise measurements were performed at the geometric angle of attack (AoA) θ=0°.
(24) Far-Field Array Noise Measurements
(25) The far-field array noise measurements were performed with eight G.R.A.S. half-inch condenser microphones (46 AE) mounted at polar angles from Θ=50° to Θ=120° intervals of Θ=10°. The Θ=90° microphone was positioned at the mid-span of the aerofoil and at 0.97 m above the trailing edge.
(26) Experimental Set-Up
(27) A NACA65-(12)10 cambered aerofoil has a chord-length of c.sub.0=0.145 m to c.sub.0=0.170 m for serrated trailing edge cases, except for the Baseline (B), (un-serrated) chord length of c.sub.0=0.1425 m to c.sub.0=0.155 m, and a spanwise length of 0.45 m. To ensure similar wetted surface areas, different chord lengths were used for the baseline and serrated cases. The chord-lengths of the un-serrated trailing edge cases (Baseline) were half of the chord lengths for the serrated trailing edges in Slits and Double-Rooted Serrations (DRooTES). Note that, basically, the SRooTES represents a simple sawtooth trailing edge. The aerofoil was constructed in two main parts: the main aerofoil body and the detachable flat plate trailing edge. The main aerofoil was manufactured from aluminium alloy with surface pressure taps across the upper and lower surfaces, and a 0.8 mm slot along the trailing edge. A detachable, flat plate of 0.8 mm thickness was laser cut to form various trailing edge shapes.
(28)
(29) A 0.8 mm slot along the rear end of the main aerofoil body allows for insertion of 0.8 mm thickness flat plate trailing edges. The ranges of serration amplitude (H) and wavelength (λ) of the Slit, SRooTES and DRooTES were 5 mm≤H≤30 mm intervals of 5 mm, and 3 mm≤λ≤35 mm respectively. The root1-root2 lateral displacement and angle of the serration tip of the DRooTES were 1.5 mm≤λ.sub.0≤4.5 mm interval of 1.5 mm and 0°≤ϕ≤84.3°. The Baseline trailing edge was half the amplitude of the serrated case, to ensure similar wetted surface area to both SRooTES and DRooTES. For the ease of comparison between SRooTES and DRooTES to the slit trailing edge the Baseline trailing edge would also be assumed to be half the amplitude. A coarse sandpaper was permanently applied to the upper and lower surfaces at 30 mm from the aerofoil leading edge to ensure the boundary layers were fully tripped to turbulent. The sandpaper strip had a width of 10 mm and a thickness of 0.95 mm.
(30) Wind Tunnel Facilities and Instrumentation
(31) The wind tunnel facilities and instrumentation setup for the far-field noise measurement were performed in the aero-acoustics facility at Brunel University London, which consisted of an open jet wind tunnel within an anechoic chamber of 4 m×5 m×3.4 m. The open jet nozzle dimension was 0.3 m×0.1 m (width×height). The aerofoil was attached to the side plates flush to the nozzle lips. The open jet wind tunnel had an operation capacity of up to U=80 m/s, with typical low turbulence flow between 0.1% and 0.2%. The background noise (without aerofoil, but with side plates) was largely contributed by the open jet noise, which was very low in comparison to the aerofoil self-noise level produced at the identical flow speed. All far-field noise measurements were performed at the geometric angle of attack (AoA) 0=0°.
(32) Far-Field Array Noise Measurements
(33) The far-field array noise measurements were performed with eight G.R.A.S. half-inch condenser microphones (46 AE) mounted at polar angles from Θ=50° to Θ=120° intervals of Θ=10°. The Θ=90° microphone was positioned at the mid-span of the aerofoil and at 0.97 m above the trailing edge.
(34) Results and Discussion
(35) The results are presented in this section. The section covers the noise measurements obtained by the DRooTES and Slit trailing edges at U.sub.∞ between 20 m/s and 60 m/s, with an interval of 10 m/s, at angle of attack θ=0°.
(36) So far, when describing the flow velocity, the freestream value U.sub.∞ is only refer to in the generic equations (Eqn. 1 and Eqn. 2). However, when describing the acoustical destructive mechanism for the DRooTES and Slits, the main parameter is the convection speed of the turbulent eddies U.sub.c, not the freestream velocity U.sub.∞. It should be noted that the convection speed of the turbulent eddies would also be affected by pressure-driven secondary flow structure along the edge. It has been determined that the net convection speed of the turbulent eddies u.sub.c is between 40% and 80% of the freestream velocity, i.e. between
(37)
Therefore, for the present DRooTES and Slit trailing edge, the generic expression in Eqn. 2 can be modified as:
(38)
where ĉ is the convection velocity factor, whose values lie between 0.4 and 0.8. As per the definition in Eqn. 3, the destructive interference mechanisms should occur at St=0.5, 1.5 and so on, between the roots of the DRooTES, and roots and tips of the slit trailing edge.
Slit Trailing Edge
Slit Amplitude (H)
(39)
f∝U.sub.∞ 1.
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(41) Thus, the acoustic frequency where the maximum noise reduction occurs has a relationship to freestream velocity and the longitudinal displacement between either end of the slit (root and tip), H.
(42) Non-Dimensional Frequency—Slit Amplitude, H
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(44) Furthermore,
(45) Non-Dimensional Frequency—Wavelength (λ) with Constant Width of Slit Root (W)
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(47) Width of Slit Root (W) with a Constant Wavelength (λ)
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(49) In these experiments, the best performer is W/λ=0.15 with reduction up to 6 dB, whereas the worst performer is with the largest W/λ=0.5. At mid-to-high frequencies, 600 Hz<f<20 kHz, it can be observed that the largest W/λ(=0.5) is the only configuration that does not result in noise increase. It can even achieve a slight broadband noise reduction up to 4 dB at low velocity. All the smaller W/λ configurations, on the other hand, only produce noise increase. Whereas, the slit trailing edges with smaller W/λ configuration result in a larger noise increase. Based on the results presented thus far, the following statements can be summarised: 1) Small W/λ configuration is desirable for broadband noise reduction at low-to-mid frequency. This is to avoid the slit width becoming comparable with the spanwise integral length scale of the turbulent eddies, which will weaken the destructive interference mechanism. 2) Large W/λ configuration is desirable to avoid noise increase at high frequency. This is to reduce the tendency of cross-flow across the slits and minimise flow leakage.
(50) The noise reduction is subjected to the boundary condition of the ratio between the slit gap (W), and the incoming spanwise correlation length scale of the turbulent eddies (L.sub.γ) near the trailing edge. It is found from the experiments that the optimal condition for noise reduction at f.sub.peak to occur is approximately when 0.2≤W/L.sub.γ≤0.5. The lower and upper limits of W/L.sub.γ may fluctuate depending on the flow condition (such as Reynolds numbers, Mach numbers, etc).
(51) DRooTES
(52) Comparison of the Noise Results by DRooTES with Different Root-to-Root Amplitude (h′)
(53) The next investigation is to examine a new geometry feature, additional root, also utilising acoustic interference. This new geometry is called the DRooTES.
(54) Non-Dimensional Frequency—when the Root1-to-Root2 (h′)=Root2-to-Tip (h″) for DRooTES
(55) Assuming that destructive interference between the two sources as per the
(56)
where ω=2πf. u.sub.c is the same definition used for the slit trailing edge earlier, which is the convection speed of the turbulent eddies after subjected to the interaction with the pressure-driven secondary flow. The empirical factor
(57)
accounts for the possible non-equal value between the h′ and h″ in the frequency scaling for the DRooTES.
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(59) Non-Dimensional Frequency—when the Root1-to-Root2 (h′)≠Root2-to-Tip h′) for DRooTES, with Constant H=30 mm
(60) When h′≈h″, then κ is no longer unity. Applying the factor of
(61)
into the frequency scaling,
SUMMARY
(62) To determine the optimal geometrical dimension for the slits and DRooTES (H for the slit, and h′ for the DRooTES), the following equations apply:
(63) For slit,
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For DRooTES,
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(66) Overall, the factors that potentially affect the exact values of ĉ and f.sub.peak (sources of uncertainty) are: 1) Turbulent eddies scatter into pressure waves in close proximity to the roots, not exactly at the root, which can affect the “true” longitudinal displacement between roots and tips of the slit. 2) Variation of the convection velocity factor ranges for the turbulent eddies 3) An additional factor affecting the convection speed of the turbulent eddies due to the presence of secondary flows (e.g. the cross-flow within the slit), defined as
Comparison of the SRooTES, DRooTES and Slit Trailing Edges
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(69) In conclusion, the results shown in
(70) All optional and preferred features and modifications of the described embodiments and dependent claims are usable in all aspects of the invention taught herein. Furthermore, the individual features of the dependent claims, as well as all optional and preferred features and modifications of the described embodiments are combinable and interchangeable with one another.
(71) The disclosures in UK patent application number 1906920.2, from which this application claims priority, and in the abstract accompanying this application are incorporated herein by reference.