GRIPPER
20230356984 · 2023-11-09
Assignee
Inventors
- Wilhelm JOHANNISSON (Hatfield, Hertfordshire, GB)
- Andrew INGRAM-TEDD (Hatfield, Hertfordshire, GB)
- Lars Sverker Ture LINDBO (Hatfield, Hertfordshire, GB)
- Xuan SUN (Hatfield, Hertfordshire, GB)
- Paul TURNER (Hatfield, Hertfordshire, GB)
Cpc classification
B66C19/00
PERFORMING OPERATIONS; TRANSPORTING
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C1/66
PERFORMING OPERATIONS; TRANSPORTING
B66C13/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A gripper for latching to a storage container is disclosed which includes: a gripper housing; a pair of gripper arms held in the gripper housing, wherein the gripper arms have cooperating shapes; and a movable rotatable actuator held in a channel between the pair of gripper arms for moving the gripper arms between closed and open positions. A load handling device for lifting and moving storage containers can include one or more grippers. A method of using a gripper, and a grid-based storage and retrieval system which can include at least one load handling device containing one or more grippers are also disclosed.
Claims
1. A gripper for latching to a storage container, comprising: a gripper housing; a pair of gripper arms held in the gripper housing, wherein the gripper arms have cooperating shapes; and a movable rotatable actuator means held in a channel between the pair of gripper arms for moving the gripper arms between closed and open positions; wherein the gripper is configured to be actuated with a substantially vertical or z-axis movement of the actuator means.
2. A gripper according to claim 1, wherein an inner surface of each of the gripper arms comprise; a cam surface having a number of grooves or channels for receiving a distal end of the actuator means.
3. A gripper according to claim 2, wherein the cam surface is at least partially curved or spiralled.
4. A gripper according to claim 2, wherein each of the channels spiral in a same rotational direction.
5. A gripper according to claim 2, wherein the pair of gripper arms comprise: four substantially enclosed channels for receiving the distal end of the actuator means.
6. A gripper according to claim 1, wherein each of the pair of gripper arms are substantially the same.
7. A gripper according to claim 1, wherein each of the pair of gripper arms have 180° rotational symmetry about a z-axis.
8. A gripper according to claim 1, comprising: indicating means for rotational position of the actuator means.
9. A gripper according to claim 1, comprising: a detent means for orientating the actuator means.
10. A gripper according to claim 1, wherein the actuator means comprises: a plunger having at least one radial pin located at a distal end for guiding rotational movement of the plunger.
11. A gripper according to claim 10, wherein each plunger radial pin has a substantially octagonal cross section.
12. A gripper according to claim 1, wherein the gripper is configured such that the actuator means will provide at least one or more of: a first actuation movement to cause the gripper arms to move from the closed position to the open position, a second actuation movement to lock the gripper arms in the open position, a third actuation movement to unlock the gripper arms, and/or a fourth actuation movement to cause the gripper arms to move from the open position to the closed position.
13. A gripper according to claim 1, wherein the channel between the pair of gripper arms is angled to make a pinch point.
14. A gripper according to claim 1, wherein each of the gripper arms comprises: a number of meshing teeth.
15. A gripper according to claim 1, wherein a distal end of each of the gripper arms comprises: a hook for latching to a storage container, and/or wherein the distal end of the gripper arms are tapered.
16. A gripper according to claim 1, comprising: an indicating means for indicating whether the gripper arms are in the closed position or the open position.
17. A gripper according to claim 16, wherein the indicating means comprises: an indicating plate and a cover plate disposed over the indicating plate, the indicating plate including at least one differentiating region on its top surface, and the cover plate including at least one cut-out that is alignable over the differentiating region on the indicating plate.
18. A gripper according to claim 17, wherein the indicating means is connected to the actuator means such a that rotation of the actuator means will produce synchronised rotation of the cover plate.
19. A gripper according to claim 17, wherein the actuator means is rotatable to position the cover plate in a first position where the at least one cut-out is not aligned over the at least one differentiating region.
20. A gripper according to claim 19, wherein the actuator means is rotatable to position the cover plate in a second position where the at least one cut-out is aligned over the at least one differentiating region.
21. A gripper according to claim 16, wherein the indicating means is laterally displaced from the gripper.
22. A load handling device in combination with at least one gripper according to claim 1, the load handling device being configured for lifting and moving storage containers stacked in a grid framework structure which includes first set of parallel members and a second set of parallel members extending substantially perpendicularly to the first set of members in a substantially horizontal plane to form a grid pattern having a plurality of grid spaces, wherein the grid is supported by a set of uprights to form a plurality of vertical storage locations beneath the grid for containers to be stacked between and be guided by the uprights in a vertical direction through the plurality of grid space, the load handling device comprising: a body mounted on a first set of wheels configured and arranged to engage with the first set of parallel members and a second set of wheels configured and arranged to engage with the second set of parallel members; and a lifting assembly for raising and or lowering a load, the lifting assembly including the one gripper.
23. A load handling device according to claim 22, wherein the at least one gripper of the lifting assembly comprises: an indicating means for indicating whether the gripper arms are in the closed position or the open position.
24. A load handling device according to claim 23, comprising: a detection means for detecting a status of the indicating means, the status of the indicating means being based on whether the gripper arms are in the closed position or the open position.
25. A load handling device according to claim 24, wherein the detection means is located at a distance from the indicating means.
26. A method of gripping with one or more grippers, each gripper having a gripper housing, a pair of gripper arms held in the gripper housing wherein the gripper arms have cooperating shapes, and a movable rotatable actuator means held in a channel between the pair of gripper arms for moving the gripper arms between closed and open positions, wherein the gripper is configured to be actuated with a substantially vertical or z-axis movement of the actuator means, the method, comprising: actuating the one or more grippers with a first actuation movement to cause the gripper arms to move from a closed position to a open position; actuating the one or more grippers with a second actuation movement to lock the gripper arms in the open position; actuating the one or more grippers with a third actuation movement to unlock the gripper arms; and/or actuating the one or more grippers with a fourth actuation movement to cause the gripper arms to move from the open position to the closed position.
27. A grid-based storage and retrieval system comprising: a grid framework structure including: a first set of parallel members and a second set of parallel members extending substantially perpendicularly to the first set of members in a substantially horizontal plane to form a grid pattern having a plurality of grid spaces, wherein the grid is supported by a set of uprights to form a plurality of vertical storage locations beneath the grid for containers to be stacked between and be guided by the uprights in a vertical direction through the plurality of grid spaces; at least one load handling device configured for operating on the grid framework structure wherein the at least one load handling device includes: a gripper having a gripper housing; a pair of gripper arms held in the gripper housing, wherein the gripper arms have cooperating shapes; and a movable rotatable actuator means held in a channel between the pair of gripper arms for moving the gripper arms between closed and open positions; wherein the gripper is configured to be actuated with a substantially vertical or z-axis movement of the actuator means, and the handling devices includes a communication means; and a centralised control utility for controlling the at least one load handling device(s) to: lift a container from a stack beneath the grid, and/or lower a container into a stack beneath the grid.
Description
DETAILED DESCRIPTION
[0076] The invention will now be described with reference to the accompanying diagrammatic drawings in which:
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[0092] It is known that a cam is a rotating piece in a mechanical linkage used to transform rotary motion into linear motion. Typically a shaft with an irregular cylindrical shape may produce a smooth reciprocating motion of a leaver in contact with the cam. A linear cam is one in which the cam element moves along a line, rather than rotating. The claim profile is cut into an edge or face of a plate or block. The gripper described herein is a cam variant.
[0093] The gripper 100 comprises a pair of gripper arms 110 operated by a plunger 111. The plunger 111 is held between the gripper arms 110 and is guided by a frame. The frame comprises two posts 113, on which a plate 112 may slide, wherein the plate 112 slides with the plunger 111. Vertical motion of the plunger 111 causes the gripper arms 110 to open and close. Further the plunger 111 may be used to lock the gripper 100 in position. In
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[0099] With the tips of the hook ends together in a closed position (
[0100] The downward movement may be continued into a first actuation movement of the gripper 100 where the plunger 111 is pushed in a substantially vertical downward direction relative to the gripper arms. The distal end of the plunger 111 follows the channel pathway 1 (
[0101] To position the gripper 100 in place to lift the container 10, in the open position, the gripper 100 is lifted in an upward direction so that the hook ends abut and engage with the inside edge surrounding the container opening (
[0102] To release the gripper 100, the gripper 100 must be returned to a closed position. In a third actuation movement, the plunger 111 is pushed downward relative to the gripper arms and the rod end is directed along channel 3. The shape of the channel causes the rod to rotate in a clockwise direction by approximately 45° (
[0103] Finally, in a fourth actuation movement, the plunger 111 is pulled in an upward direction along channel 4 to the return to the starting position. The shape of the channel causes the rod 115 to rotate in a clockwise direction by approximately 45°, where the pins 116 are again aligned with the gap between the gripper arms (
[0104] It will be appreciated from comparing
[0105] In order to retain the plunger 111, at the head end, the opening between the gripper arms is shaped with a pinch point 120, shown in
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[0109] The indicating plate 142 includes coloured or contrast regions 146a, 146b on its top surface at each longitudinal end of the indicating plate 142. The indicating plate 142 also includes two downwardly extending clips 147a, 147b for attaching the indicating plate 142 to a lifting assembly. The clips 147a, 147b advantageously allow for easy attachment and/or removal of the indicating plate 142 from the lifting assembly. This enables the indicating plate 142 to be retrofitted to the lifting assembly, aiding manufacturing and assembly of the lifting assembly.
[0110] The cover plate 144 has a substantially circular shape and includes two cut-outs 148a, 148b which match the shape of the contrast regions 146a, 146b on the indicating plate 142, such that the contrast regions 146a, 146b on the indicating plate 142 are visible from above when the cut-outs 148a, 148b are aligned with the contrast regions 146a, 146b.
[0111] The cover plate 144 and the indicating plate 142 fit onto the indicator attachment 141. In particular, the indicator attachment 141 includes a central bolt head 150 which passes through a central locating hole 152 in the indicating plate 142 and fits into a projection 154 on the underside face of the cover plate 144. The projection 154 includes a hole or recess (not shown) for receiving the bolt head 150. The hole or recess has a semi-circular cross-section of same size as the semi-circular cross-section of the bolt head 150. This semi-circular cross section ensures that rotation of the bolt head 150 results in synchronised rotation of the cover plate 144.
[0112] The locating hole 152 in the indicating plate 142 allows for free rotation of the bolt head 150 relative to the indicating plate 142. Thus, the indicating plate 142 does not rotate with the indicator attachment 141. Furthermore, the clips 147a, 147b on the indicating plate 142 secure the indicating plate 142 to the lifting assembly, thereby further ensuring that the indicating plate 142 does not rotate with the indicator attachment 141. Thus, the cover plate 144 rotates with the indicator attachment 141 and relative to the indicating plate 142.
[0113] In the above embodiment, the cross section of the bolt head 150 ensures synchronised rotation between the bolt head 150 (and thus the indicator attached 141) and the cover plate 144. However, the skilled person will know of numerous other connecting means between the indicator attachment 141 and the cover plate 144 that result in equal or synchronized rotation between these two elements.
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[0115] As described above, the gripper arms 110 start from the closed start position (shown in
[0116] As the gripper arms 110 move from the open and locked position to the closed end position, the plunger 111 and gripper attachment 130 rotate again by 90°, causing the indicator attachment 141 and the cover plate to rotate by 90° so that the cut-outs 148a, 148b are no longer aligned over the contrast regions 146a, 146b, i.e. the cover plate covers the contrast regions and the contrast regions are not visible. As the gripper arms 110 move between the closed and open and locked positions, the cover plate rotates by 90° thereby covering or exposing the contrast regions 146a, 146b.
[0117] Thus, the indicator 140 provides a visual means for a technician, an operator, a camera etc. to determine the status of the gripper arms 110 (i.e. whether the gripper arms are closed or open) and therefore whether the gripper 100 is latched to a storage container 10.
[0118] Rotating the cover plate by 90° so as to cover or expose the contrast regions 146a, 146b provides a binary indication of whether the gripper arms 110 are in the start/end closed positions or the open and locked position, i.e. the indicator 140 provides a binary indication of whether the gripper arms 110 are ‘closed’ or ‘open’. This provides a straightforward visual assessment for an operator, technician or camera when determining whether the gripper arms 110 are in the closed positions or the open position. This binary indication is also particularly useful when the assessment is used for machine learning purposes.
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[0120] Each indicator 164a, 164b, 164c, 164d includes a cover plate 168a, 168b, 168c, 168d that rotates by 90° (as shown by the arrows) to cover or expose the contrast regions, thereby indicating whether the respective gripper arms of each gripper are in the opened or closed positions. By providing an indicator 164a, 164b, 164c, 164d for each gripper in the lifting assembly 160, it can be determined whether the individual grippers are in or out of phase with one another, i.e. whether all four grippers have their gripper arms in the closed position or in the open position. Furthermore, by providing an indicator for each gripper as shown in
[0121] It will be appreciated that variations to the shape of the gripper which result in the descried functionality are intended to be within the scope of this disclosure. Machine learning ML techniques may be utilities to improve on the form function of the gripper, and optimise characteristics of the gripper.
[0122] Whilst endeavouring in the foregoing specification to draw attention to those features of the invention believed to be of particular importance, it should be understood that the applicant claims protection in respect of any patentable feature or combination of features referred to herein, and/or shown in the drawings, whether or not particular emphasis has been placed thereon.
[0123] It will be appreciated that a farming system, method and devices can be designed for a particular application using various combinations of devices and arrangements described above. It will be appreciated that the features described hereinabove may all be used together in a single system. In other embodiments of the invention, some of the features may be omitted. The features may be used in any compatible arrangement. Many variations and modifications not explicitly described above are possible without departing from the scope of the invention as defined in the appended claims.
[0124] In this document, the language “movement relative to a gap” is intended to include movement within the gap, e.g. sliding along the gap, as well as movement into or out of a gap.
[0125] In this document, the language “movement in the n-direction” (and related wording), where n is one of x, y and z, is intended to mean movement substantially along or parallel to the n-axis, in either direction (i.e. towards the positive end of the n-axis or towards the negative end of the n-axis).
[0126] In this document, the word “connect” and its derivatives are intended to include the possibilities of direct and indirection connection. For example, “x is connected to y” is intended to include the possibility that x is directly connected to y, with no intervening components, and the possibility that x is indirectly connected to y, with one or more intervening components. Where a direct connection is intended, the words “directly connected”, “direct connection” or similar will be used. Similarly, the word “support” and its derivatives are intended to include the possibilities of direct and indirect contact. For example, “x supports y” is intended to include the possibility that x directly supports and directly contacts y, with no intervening components, and the possibility that x indirectly supports y, with one or more intervening components contacting x and/or y.
[0127] In this document, the word “comprise” and its derivatives are intended to have an inclusive rather than an exclusive meaning. For example, “x comprises y” is intended to include the possibilities that x includes one and only one y, multiple y's, or one or more y's and one or more other elements. Where an exclusive meaning is intended, the language “x is composed of y” will be used, meaning that x includes only y and nothing else.