Processing device and processing method
11806794 · 2023-11-07
Assignee
Inventors
Cpc classification
B23Q41/02
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/065
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/5196
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23C2270/08
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/305264
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q2240/005
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/08
PERFORMING OPERATIONS; TRANSPORTING
G05B19/401
PHYSICS
G05B2219/37067
PHYSICS
B23C3/13
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/309016
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q1/0072
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/30532
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q3/103
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/064
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/5124
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B23C3/13
PERFORMING OPERATIONS; TRANSPORTING
B23C3/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/08
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/10
PERFORMING OPERATIONS; TRANSPORTING
B23Q41/02
PERFORMING OPERATIONS; TRANSPORTING
B23Q7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A processing device includes: a first processing position (A1) and a second processing position (A2) at which rough processing is performed on a workpiece (W); a third processing position (B1) at which final finishing processing is performed on the workpiece (W) that was processed at the second processing position (A2); flexible vises (7) provided to the first processing position (A1) and the second processing position (A2), the flexible vises (7) securing the workpiece (W) by clamping the same; and a quick clamping device (20) provided to the third processing position (B1), the quick clamping device (20) securing the workpiece (W) by means of a pin. The processing device also includes a control unit that controls a rough processing tool for performing rough processing and a final finishing processing tool for performing final finishing processing.
Claims
1. A processing device comprising: a roughing position at which a first roughing operation is capable of being performed on a workpiece; a final finishing position at which a final finishing operation is capable of being performed on the workpiece processed at the roughing position; a clamping fixture for clamping and fixing the workpiece, the clamping fixture being disposed at the roughing position; a pin fixture for fixing the workpiece by accommodating a pin fixed to the workpiece, the pin fixture being disposed at the final finishing position; a roughing tool for processing the workpiece installed at the roughing position; a final finishing tool for processing the workpiece installed at the final finishing position; and a control unit that controls the roughing tool and the final finishing tool, wherein the control unit controls the roughing tool to perform the first roughing operation on the workpiece installed at the roughing position, wherein the control unit controls the final finishing tool to perform the final finishing operation on the workpiece processed at the roughing position and installed at the final finishing position, and wherein the control unit provides a command such that the workpiece processed at the roughing position is fixed by inserting the pin fixed to the workpiece into the pin fixture.
2. The processing device according to claim 1, wherein the control unit sets a jig origin disposed in a jig, the jig being configured for fixing the workpiece, the jig origin serving as a position reference relative to the workpiece when the processing at the roughing position begins to be performed, and wherein the control unit sets a workpiece origin disposed in the workpiece, the workpiece origin serving as a position reference relative to the workpiece when the processing at the final finishing position begins to be performed.
3. The processing device according to claim 2, wherein the workpiece origin is disposed by drilling a hole in the workpiece when the processing at the roughing position has been completely performed.
4. The processing device according to claim 1, further comprising: a sub-base installed on a table; and a jig base detachably fixed onto the sub-base.
5. The processing device according to claim 4, further comprising: a support block for supporting the workpiece by coming into surface contact with a facing surface of the workpiece, the support block being disposed at the final finishing position.
6. The processing device according to claim 5, wherein the support block is detachably fixed to the jig base.
7. The processing device according to claim 6, wherein the support block has a suction piping which is open to the facing surface of the workpiece, and wherein suction means for suctioning gas via the suction piping is provided.
8. The processing device according to claim 1, wherein the roughing position includes a first processing position at which the first roughing operation is capable of being performed on a front surface of the workpiece, and a second processing position at which a second roughing operation and a first finishing operation are capable of being performed on a rear surface of the workpiece, wherein the final finishing position is a third processing position at which the final finishing operation is capable of being performed on the front surface of the workpiece, and wherein transport means for transporting the workpiece between the first processing position, the second processing position, and the third processing position is provided.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(22) Hereinafter, an embodiment of a processing device and a processing method will be described.
(23) In the present embodiment, an easily deformable workpiece such as a large component of an aircraft is machined. The workpiece is made of metal such as an aluminum alloy, and is processed into a shape of an aircraft structure frame. For example, the workpiece has an elongated shape whose length is several meters (4 to 5 m), is subjected to pocket processing in various ways so that a thickness of the processed plate is several millimeters (1 to 2 mm).
(24)
(25) As illustrated in
(26) As illustrated in
(27) Then, as illustrated in
(28) Then, as illustrated in
(29) Next, the palette P for processing the workpiece W will be described. In the palette P described below, a case will be described where the processing positions A and B are not two but three as in the palette P illustrated in
(30) As illustrated in
(31) The first jig base 5A is provided with a first processing position A1 for performing the roughing on the front surface of the workpiece W, and a second processing position A2 for performing the roughing and the finishing on the rear surface of the workpiece W. As illustrated in
(32) The respective processing positions A1 and A2 have a plurality of flexible vises (clamping fixtures) 7 for clamping the workpiece W from the outside in a width direction of the workpiece W. An interval between the flexible vises 7 is 800 mm or longer, for example.
(33)
(34) Accordingly, at the second processing position A2, it is possible to adopt an internal clamp for clamping the workpiece W by applying a load outward from the inside of a pocket portion of the workpiece W.
(35) As illustrated in
(36) The second jig base 5B has a third processing position B1 for performing the final finishing on the front surface of the workpiece W. As illustrated in
(37) A detail (support block) 17 is fixed to the third processing position B1. The detail 17 has an elongated shape similar to the workpiece W, and the front surface has a shape corresponding to a finished shape of the rear surface (facing surface) of the workpiece W. In this manner, the rear surface of the workpiece W comes into contact with the front surface of the detail 17 with substantially no gap. The detail 17 has a suction piping (to be described later) which is open on the front surface. The workpiece W is suctioned in a vacuum state, and is held at a fixed position by the suction piping.
(38) Quick clamping devices (pin fixtures) 20 are disposed on the second jig base 5B at a predetermined interval on both sides of the detail 17. The quick clamping device 20 is a unit that clamps a pin, and includes a pin fixing member that accommodates a tip of the pin fixed to the workpiece W and causes the jaws to grip and fix an outer periphery of the tip of the pin. The quick clamping devices 20 are operated using pneumatic pressure. The quick clamping devices 20 are installed at an interval of 500 mm or longer, for example.
(39)
(40) As illustrated in
(41) Air pressure for operating the respective quick clamping devices 20, 22, and 24 is supplied from a compressor (not illustrated) by using an air pressure flow path (not illustrated) disposed separately from the suction pipings 4a, 22a, 5Ba, and 17a.
(42) As illustrated in
(43) The quick clamping device 20 disposed in the second jig base 5B detachably fixes a pin WP fixed to a tab WT disposed in the workpiece W. The pin WP is attached after the finishing is completely performed on the rear surface of the workpiece W at the second processing position A2. Specifically, tapping is performed on the tab WT, and the pin WP provided with a screw is screwed and fixed to the tab WT. A round hole may be formed in the tab WT so that the pin WP is fitted to the tab WT. The tab WT is removed after the final finishing is completely performed on the workpiece W.
(44) The processing device 1 includes a control unit 27 that controls various operations. For example, the control unit 27, as schematically shown in
(45)
(46) A third jig origin 33 is disposed on a side of the second jig base 5B. For example, the third jig origin 33 is a protruding object protruding from the upper surface of the second jig base 5B, and a position of the third jig origin 33 can be measured by a touch sensor (not illustrated). The third jig origin 33 measures the position of the second jig base 5B in a z-direction (upward-downward direction), and is used to correct inclination of the second jig base 5B.
(47) The workpiece W installed in the second jig base 5B is provided with three workpiece origins 34a, 34b, and 34c arranged away from each other in a longitudinal direction. The workpiece origins 34a, 34b, and 34c are provided after the finishing is completely performed on the rear surface of the workpiece W at the second processing position A2, and are provided by drilling holes in the workpiece W, for example. The workpiece origins 34a, 34b, and 34c are used when the final finishing is performed. Without being limited to three, the number of workpiece origins may be two, four, or more.
(48) The sub-base 4 has a palette origin 35. For example, the palette origin 35 is a protruding object protruding from the upper surface of the sub-base 4, and a position of the palette origin 35 can be measured by a touch sensor (not illustrated). The palette origin 35 is used as the reference position for measuring each position.
(49) Next, a processing method using the above-described processing device 1 will be described.
(50) [Roughing]
(51)
(52) First, in Step S11, a processing target item is selected from among several types of the workpiece W. Then, the first jig base 5A (refer to
(53) The first jig base 5A corresponding to the selected jig base is set at the first processing position A1 or the second processing position A2 (Step S13). The first jig base 5A is set in a single operation by inserting the pin 23 into the quick clamping device 22 (refer to
(54) Then, a raw material or the workpiece W is set at the first processing position A1 or the second processing position A2 (Step S14). Here, the raw material means the workpiece W obtained before the roughing is performed.
(55) Next, the palette P is moved into the apparatus (Step S15). Here, the apparatus means the processing device for performing machining by using an end mill.
(56) In the machine, whether the jig is installed is confirmed, and whether the installation falls within a position error threshold (Step S16). Here, whether the jig is installed is confirmed. In this manner, it is confirmed whether the jig is installed at a predetermined position, and it is confirmed whether an installation position of the jig falls within a predetermined range. If determination in Step S16 is NO, an alarm is issued (Step S17). If the determination in Step S16 is YES, the process proceeds to Step S18.
(57) In Step S18, a type of the workpiece W is identified, and it is determined whether a shape of the workpiece is correct. For example, this determination is made in such a way that a touch sensor (probe) held in a main shaft of the processing device comes into contact with the tab WT (refer to
(58) In Step S20, a processing origin is set. The first jig origin 31 (refer to
(59) Then, pocket processing is performed in various ways by using an end mill (Step S21). During the processing, a processing amount is appropriately measured.
(60) The finishing is also performed on the rear surface of the workpiece W at the second processing position A2 after the roughing is completely performed on the rear surface of the workpiece W.
(61) The roughing and the finishing are performed on the workpiece W at the second processing position A2. Thereafter, a hole is drilled in the tab WT of the workpiece W, and the pin WP (refer to
(62) If the processing is completely performed, cleaning is performed using an air blow (Step S22), and the workpiece W is transported outward of the apparatus (Step S23).
(63) Then, setup such as removal of the workpiece W is performed (Step S24), and a subsequent item is prepared (Step S25).
(64) [Final Finishing]
(65) Next, the final finishing performed at the third processing position B1 will be described with reference to
(66) In Step S33A, the second jig base 5B and the detail 17 are set at the third processing position B1. The second jig base 5B is mounted in a single operation by inserting the pin 23 into the quick clamping device 22 (refer to
(67) In Step S34A, the workpiece W is set at the third processing position B1. In this case, the workpiece W is set by inserting the pin WP fixed to the workpiece W at the second processing position A2 into the quick clamping device 20 disposed in the second jig base 5B (refer to
(68) After it is determined as YES in Step S38 and before the processing origin is set in Step S40A, the inclination of the second jig base 5B is corrected (Step S46). The inclination of the jig base 5B is corrected by using the third jig origin 33 (refer to
(69) In order to set the processing origin in Step S40A, one of the workpiece origins 34a, 34b, and 34c (refer to
(70) Error correction of the workpiece W is performed after Step S40A and before Step S41 (Step S47). The respective workpiece origins 34a, 34b, and 34c are used for the error correction. In this manner, an exact shape of the workpiece W is measured, and the error is corrected.
(71) [Repetitive Processing]
(72) Next, the case of performing repetitive processing will be described with reference to
(73) First, in Step S51, an item to be subsequently processed is selected, and the jig base and the raw material (unprocessed workpiece W) are prepared (Step S52).
(74) Then, the palette P completely processed by the processing device is transported outward (Step S53), and the workpiece W completely processed at the third processing position B1 is fetched (Step S54).
(75) Then, the jig base 5B and the detail 17 are exchanged at the third processing position B1 (Step S55).
(76) In Step S56, after the finishing is performed on the rear surface of the workpiece W at the second processing position A2, the pin WP is inserted into the hole drilled in the tab WT.
(77) Next, the front surface and the rear surface of the workpiece W are reversed at the second processing position by the transport robot 2 (refer to
(78) In Step S58, the front surface and the rear surface of the workpiece W on which the roughing is completely performed the front surface of the workpiece W at the first processing position A1 are reversed by the transport robot 2, and the workpiece W is set at the second processing position A2.
(79) In Step S59, the raw material which is the workpiece W before the roughing is performed is set at the first processing position A1 by the transport robot 2.
(80) As described above, the workpieces W are completely set at the respective processing positions A1, A2, and B1. At the same time, the palette P is loaded into the apparatus (Step S60). The roughing is performed on the front surface of the workpiece W at the first processing position A1 (Step S61). The roughing and the finishing are performed on the rear surface of the workpiece W at the second processing position A2 (indicated as an “intermediate step” in the drawing) (Step S62). The final finishing is performed on the front surface of the workpiece W at the third processing position B1 (Step S63)
(81) Then, the inside of the apparatus is cleaned using an air blow (Step S64), and a next item is prepared (Step S65).
(82) The above-described steps are repeatedly performed. In this manner, if the subsequent item is a similar item, the processing can be efficiently performed using the respective processing positions A1, A2, and B1.
(83) According to the present embodiment, the following operational effects are achieved.
(84) The first processing position A1 and the second processing position A2 for performing the roughing on the workpiece W and the third processing position B1 for performing the final finishing are provided. The workpiece W has predetermined rigidity before the roughing is performed. Accordingly, the workpiece does not greatly deform even if the workpiece W is clamped. Therefore, the flexible vise 7 which can be easily fixed is disposed at the roughing position.
(85) On the other hand, at the third processing position B1 where the final finishing is performed, the roughing is previously performed. Accordingly, the rigidity of the workpiece W is reduced, thereby causing a possibility that the workpiece W may deform if the workpiece W is clamped. Therefore, the quick clamping device for fixing the workpiece W by using the pin WP is disposed at the third processing position B1.
(86) In this way, the clamping fixture and the pin fixture are properly used depending on the roughing and the final finishing. Accordingly, the roughing and the final finishing can be efficiently and accurately performed.
(87) The plurality of processing positions A1, A2, and B1 are disposed in the same palette P that the processing is performed at the same time. Accordingly, automatic processing can be promoted.
(88) The processing is performed at the roughing position before a final shape of the workpiece W is determined. During the processing, there is a possibility that the workpiece W may deform due to distortion of the raw material of the workpiece W. Accordingly, the jig base 5A for fixing the workpiece W is set as the position reference by using the first jig origin 31 and the second jig origin 32. On the other hand, in the final finishing performed at the third processing position B1, the final shape of the workpiece W is determined. Accordingly, the workpiece W is set as the position reference by using the workpiece origins 34a, 34b, and 34c, thereby ensuring processing accuracy.
(89) The workpiece origins 34a, 34b, and 34c are set when the finishing is completely performed at the second processing position A2. In this manner, the workpiece origins 34a, 34b, and 34c can be formed in the workpiece W immediately before the final finishing is performed at the third processing position B1. Accordingly, a mismatch between pre-processing and the final finishing can be minimized as much as possible.
(90) The jig bases 5A and 5B are detachably fixed onto the table 3 via the sub-base 4. In this manner, a plurality of the jig bases 5A and 5B corresponding to various workpieces V having different shapes are prepared, thereby enabling processing corresponding to various workpieces W to be performed.
(91) The roughing is previously performed on the workpiece W on which the final finishing is to be performed. Accordingly, the workpiece W has lower rigidity. Therefore, the detail 17 which comes into surface contact with and supports the rear surface of the workpiece W is provided. In this manner, during the processing, the workpiece W can be processed without causing chatter vibration.
(92) The detail 17 is detachably fixed to the second jig base 5B. Accordingly, a plurality of the details 17 corresponding to the facing surface of various workpieces W having different shapes are prepared, thereby enabling processing corresponding to various workpieces W to be performed.
(93) The gas is suctioned using a vacuum pump via the suction piping 17a of the detail 17. In this manner, the rear surface of the workpiece W is adsorbed. In this manner, the workpiece W can be reliably held when the final finishing is performed.
(94) In a case where the front surface and the rear surface of the workpiece W are processed, the workpiece W is transported between the first processing position A1, the second processing position A2, and the third processing position B1 by the transport robot 2. The roughing is performed on the front surface at the first processing position A1. The roughing and the finishing are performed on the rear surface at the second processing position A2. The finishing is performed on the front surface at the third processing position B1. In this manner, the workpiece W can be efficiently processed using one palette P.
(95) In the present embodiment, a case has been described in which two (
(96) In addition, as an example, a case has been described in which the quick clamping devices 22, 20, and 24 are used as the device for detachably connecting the sub-base 4 and the jig bases 5A and 5B to each other, the device for detachably connecting the second jig base 5B and the workpiece W to each other, and the device for detachably connecting the second jig base 5B and the detail 17 to each other. However, other types may be adopted as long as the device is detachable.
REFERENCE SIGNS LIST
(97) 1: processing device 2: transport robot (transport machine) 3: table 4: sub-base 4a: suction piping 4al: piping connector (of suction piping) 5A: first jig base 5B: second jig base 5Ba: suction piping 7: flexible vise (clamping fixture) 8: rail 11: jaw 13: jack 17: detail (support block) 17a: suction piping 17b: sealing material 17c: pin 20: quick clamping device (pin fixture) 22: quick clamping device 22a: suction piping 23: pin 24: quick clamping device 25: roughing tool 26: final finishing tool 27: control unit 28: vacuum pump (suction means) 31: first jig origin 32: second jig origin 33: third jig origin 34a, 34b, 34c: workpiece origin 35: palette origin A: roughing position A1: first processing position A2: second processing position B: final finishing position B1: third processing position P: palette W: workpiece WT: tab WP: pin