ELECTRIC CONTACT, IN PARTICULAR FLAT CONTACT OR BIFURCATED CONTACT
20230369795 · 2023-11-16
Assignee
Inventors
- Reto STÖRI (Allschwil, CH)
- Andreas LINDER (Röschenz, CH)
- Andrea MASTROVITO (Münchenstein, CH)
- Aurélien HELL (Ligsdorf, FR)
Cpc classification
H01R43/16
ELECTRICITY
H01R13/426
ELECTRICITY
International classification
Abstract
An electric contact has a first conductive element, an electric connection element for contacting the first element, and a holding element for holding the connection element on the first element, in which a recess is provided. At least one holding element is provided which has a greater height than the height of the holding groove in the recess. The at least one holding element is positioned at or within a specified distance in front of the front most positioning section of the connection element in one of the holding grooves, and if the recess is a T-shaped cutout, at least one holding element is analogously positioned behind the rearmost positioning section of the connection element in the counter insertion direction.
Claims
1-15. (canceled)
16. An electrical contact having a first conductive element, having an electrical connection element for contacting of the first conductive element and configured for contacting of a second conductive element which can be supplied and having at least one holding member for holding the electrical connection element on the first conductive element, wherein the first conductive element has at least one incision in the surface facing toward the second conductive element which can be supplied, wherein the electrical connection element has at least one frontmost and one rearmost positioning section for positioning in an assigned holding groove of the incision of the first conductive element and a contact section for contact with the second conductive element which can be supplied outside the incision, wherein one to four holding members are provided, each of which has a greater height than the height of the holding groove(s) of the incision assigned to them, wherein at least one holding member is positioned at or within a predetermined distance in front of the frontmost positioning section of the electrical connection element in one of the holding grooves, and either wherein at least one holding member is positioned at or up to a predetermined distance behind the rearmost positioning section of the electrical connection element in one of the holding grooves or wherein one of the holding grooves is a blind hole groove having a rear wall and wherein the rearmost positioning section of the electrical connection element is positioned at or within a predetermined distance in front of the rear wall of the blind hole groove in this blind hole groove.
17. The electrical contact as claimed in claim 16, wherein the holding member does not project beyond the side wall of the first conductive element in the holding groove.
18. The electrical contact as claimed in claim 16, wherein either the positioning of the electrical connection element is done by pressing the holding member or members into the holding groove in the direct insertion direction or the counter insertion direction, or wherein the positioning of the electrical connection element is done by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the respective holding groove in front of the contact section.
19. The electrical contact as claimed in claim 17, wherein either the positioning of the electrical connection element is done by pressing the holding member or members into the holding groove in the direct insertion direction or the counter insertion direction, or wherein the positioning of the electrical connection element is done by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the respective holding groove in front of the contact section.
20. The electrical contact as claimed in claim 16, wherein the holding members are chosen from the group of balls, cylinder sections, cones and cubes.
21. The electrical contact as claimed in claim 16, wherein the holding members are chosen from the group of balls, cylinder sections, cones and cubes, wherein either the positioning of the electrical connection element is done by pressing the holding member or members into the holding groove in the direct insertion direction or the counter insertion direction, or wherein the positioning of the electrical connection element is done by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the respective holding groove in front of the contact section.
22. The electrical contact as claimed in claim 16, wherein the holding member does not project beyond the side wall of the first conductive element in the holding groove, wherein the holding members are chosen from the group of balls, cylinder sections, cones and cubes, wherein either the positioning of the electrical connection element is done by pressing the holding member or members into the holding groove in the direct insertion direction or the counter insertion direction, or wherein the positioning of the electrical connection element is done by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the respective holding groove in front of the contact section.
23. The electrical contact as claimed in claim 16, wherein the electrical contact is a flat contact with an incision.
24. The electrical contact as claimed in claim 16, wherein the electrical contact is a bifurcated contact having two incisions situated opposite to each other in the interior of the bifurcate.
25. The electrical contact as claimed in claim 16, wherein the incision is a T-shaped incision, wherein two holding members are provided for each T-shaped incision, and wherein these two holding members are positioned in a T-shaped incision in the same holding groove.
26. The electrical contact as claimed in claim 16, wherein the incision is a T-shaped incision, wherein two holding members are provided for each T-shaped incision, and wherein these two holding members are positioned in a T-shaped incision in the other holding groove.
27. The electrical contact as claimed in claim 16, wherein the incision is an l-shaped incision, wherein two holding members are provided for each L-shaped incision, which are positioned in the single holding groove.
28. The electrical contact as claimed in claim 16, wherein the incision is situated transversely to the supplying direction of the second conductive element which can be supplied.
29. The electrical contact as claimed in claim 16, wherein the incision is situated in longitudinal direction to the supplying direction of the second conductive element which can be supplied.
30. A method for making an electrical contact having a first conductive element, having an electrical connection element for contacting of the first conductive element and configured for contacting of a second conductive element which can be supplied and having at least one holding member for holding the electrical connection element on the first conductive element , wherein the first conductive element has at least one incision in the surface facing toward the second conductive element which can be supplied, wherein the electrical connection element has at least one frontmost and one rearmost positioning section for positioning in an assigned holding groove of the incision of the first conductive element and a contact section for contact with the second conductive element which can be supplied outside the incision, wherein one to four holding members are provided, each of which has a greater height than the height of the holding groove(s) of the incision assigned to them, wherein at least one holding member is positioned at or within a predetermined distance in front of the frontmost positioning section of the electrical connection element in one of the holding grooves, and either wherein at least one holding member is positioned at or up to a predetermined distance behind the rearmost positioning section of the electrical connection element in one of the holding grooves or wherein one of the holding grooves is a blind hole groove having a rear wall and wherein the rearmost positioning section of the electrical connection element is positioned at or within a predetermined distance in front of the rear wall of the blind hole groove in this blind hole groove, wherein the method comprises the method steps of supplying the positioning section or sections of the electrical connection element for contact with the first conductive element into the incision at a predetermined distance from the side edges of the first conductive element, providing at least one holding member having a greater height than the height of the holding groove(s) of the incision assigned to it, positioning the at least one holding member at or within a predetermined distance in front of the first positioning section of the electrical connection element in one of the holding grooves and either positioning at least one holding member at or up to a predetermined distance behind the rearmost positioning section in one of the holding grooves of the electrical connection element or positioning the rearmost positioning section of the electrical connection element at or within a predetermined distance from the rear wall of a blind hole groove in this blind hole groove.
31. The method as claimed in claim 30, wherein the step of positioning the electrical connection element or elements in the insertion direction or in the counter insertion direction is done by pressing the holding member into the holding groove in the direct insertion direction or the counter insertion direction.
32. The method as claimed in claim 30, wherein the step of positioning the electrical connection element or elements in the insertion direction or in the counter insertion direction is done by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the corresponding holding groove in front of the corresponding positioning section.
33. The method as claimed in claim 30, wherein the holding members are cylinder sections, the one cylinder bottom of which is positioned at the predetermined position at or in front of the assigned positioning section, while the oppositely situated cylinder bottom is positioned inside or up to the edge of the holding groove in front of the side wall of the first conductive element.
34. The method as claimed in claim 30, wherein the holding members are chosen from the group of balls, cylinder sections, cones and cubes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Preferred embodiments of the invention shall be described in the following with the aid of the drawings, which merely serve as an illustration and should not be construed as being limiting. In the drawings:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0037]
[0038] In the top side 12 of the flat contact 10 there is provided a holding groove 20, being configured as a T-incision. The holding groove 20 extends laterally, i.e., in the width direction of the bifurcated contact. We refer here briefly to
[0039] The rectangular cavities serve for accommodating side webs 42, 43 of the electrical connection element 40. An electrical connection element 40 is represented in
[0040] In other words, the holding grooves 22 and 23 have flange sections projecting beyond the bottom 21 transversely to the insertion direction 65, here also designated as: in an insertion direction 55, which are formed at the opening side on the left in
[0041] In the first embodiment, the flange sections delimit the side webs of each of the electrical connection elements 40 inserted in an insertion direction 55, so that the electrical connection elements 40 cannot fall out from the holding grooves 22 and 23. The side webs have the general reference number 46, while the frontmost side web has the reference number 42 and the rearmost side web has the reference number 43. These side webs can also be called teeth, while a pair of these teeth at left and right each carry one lamella 41 of the connection element 40.
[0042] The familiar problem of the prior art occurs here: the electrical connection elements must be prevented from falling out of the holding groove 20, any movement in their insertion direction being possible as free play or alternatively being entirely prevented. This is prevented here by the pressing of holding members 50 into the right hand groove or rectangular cavity 23 (in this case) in the insertion direction 55 and in a counter insertion direction 56.
[0043] After the positioning of the electrical connection element 40 as shown in
[0044] The holding members 50 of the present embodiment are solid metal balls with a slightly larger diameter than the height of the groove 23. Instead of being pressed into the groove 23 in the forward direction, they can also be pressed in sideways from the bottom 21, in the present instance to the right, directly in front of the web 42. They provide a force closure.
[0045] One major characteristics of the holding members 50 is their greater hardness than that of the material of the body of the flat contact 10.
[0046] Instead of being pushed forward up to the first/last web 42/43 of the electrical connection element 40, the holding members 50 can also leave a predetermined spacing from each other, resulting from the known spacing of the two webs 42/43 from each other and an additional predetermined free play distance.
[0047] In other exemplary embodiments, the two holding members 50 alternatively can both be pressed into the right hand groove 22 or they can hold the electrical connection elements 40 by a diagonal pressing of one metal ball 50 into the groove 23 from the right front side and one metal ball 50 into the groove 22 from the left rear side, or vice versa. In any case, it is sufficient to use two holding members 50.
[0048] Instead of metal balls, other forms of the holding members 50 are also possible to achieve a force closure by overdimensioning with respect to the receiving grooves 22/23, such as rods, especially cylindrical rods, which are pushed into the grooves 22/23. It is important for these elements to lie entirely in the guide grooves 22/23 of the flat contact 10 and not protrude beyond the side wall. Basically, it would also be possible to introduce a corresponding cylindrical pin and break it off at the front side of the flat contact 10, so that it is entirely in the respective groove 22/23 and does not protrude. In this case, the holding member is then a rod pushed lengthwise in one or both grooves 22/23. This replaces one ball in one groove.
[0049] Alternatively, in the case of a T-incision, a cross bar appropriately overdimensioned with respect to the receiving grooves 22/23 (not shown in the figure) can be pushed up to the predetermined location in the two oppositely situated grooves in the direction 55 or 56 of the groove bottom 21. In this way, for example in relation to
[0050] Finally, the “pressing in” of the holding members 50 can involve not only a direct longitudinal pressing into and through the groove 23 up to the position shown in
[0051]
[0052] All of the features given the same reference number in
[0053] A holding groove 20 is provided in each of this upper inner surface 114 and this lower inner surface 113 of the bifurcated contact 110, being configured as a T-incision. The two holding grooves 20 lie opposite each other in the upper inner surface 114 and in the lower inner surface 113.
[0054] The two holding grooves 20 extend sideways in
[0055] The rectangular cavities serve for accommodating side webs 46 of the electrical connection elements 40. In other words, the holding grooves 22 and 23 have flange sections protruding beyond the bottom 21, transversely to the insertion direction 65, being formed at the opening side of the receiving groove or holding groove 20 at left in
[0056] In the second embodiment, the flange sections delimit the two side webs 42 of each of the two electrical connection elements 40 inserted, so that the electrical connection elements 40 cannot fall out from the holding grooves 22 and 23. In other words, the electrical connection elements 40 are to be pushed in from the side running transversely to the direction 65 of
[0057] As in the first exemplary embodiment, the connection elements 40 are fixed in their position in the respective T-incision 20 at top and bottom by pressing holding members 50 into the right hand groove or rectangular cavity 23 (in the present case) and prevented from falling out. Therefore, the four holding members 50 are arranged here in
[0058] After the positioning of the electrical connection elements 40 as shown in
[0059] Here as well, instead of being pushed forward up to the first/last web 42/43 of the electrical connection element 40, the holding members 50 can also be placed at a predetermined spacing from each other, resulting from the known spacing of the frontmost and rearmost webs 42 and 43 from each other as positioning sections and an additional predetermined free play distance. This can be handled in the same way for the upper and lower connection element 40, that is, no play or play for both of them.
[0060] In other exemplary embodiments, the two holding members 50 of each connection element 40 (top or bottom) alternatively can both be pressed into the right hand groove 22 or the electrical connection elements 40 can be secured by a diagonal pressing of one metal ball 50 into the groove 23 from the right front side and one metal ball 50 into the groove 22 from the left rear side, or vice versa. In any case, it is sufficient to use two holding members 50 for each connection element 40.
[0061] Instead of metal balls, other forms of the holding members 50 are also possible here to achieve a force closure by overdimensioning with respect to the receiving grooves 22/23. In the region of the height and the movement of the holding members 50 in this direction, a form fit with excess dimension exists, the function being dictated by the force closure made possible by this excess dimension in form fit in the insertion direction 55 or in the counter insertion direction 56, which limits the movement of the connection elements 40 entirely or to a free play.
[0062]
[0063] In order to illustrate one possible group of five lamellas of a connection element 40,
[0064] The body of the flat contact 10 or the bifurcated contact 110 is made of conductive metal. The holding members 50 can likewise be made of metal. They must have an excess dimension beyond the height of the corresponding groove 22, 23 at least at the positioning location and become plastically deformed when pressed in. The deformation is also demonstrable on the surfaces of the groove 22, 23 when they are pressed directly into the recess.
[0065]
[0066] The difference between the flat contact 10 of
[0067] The holding band 44 of the connection element 40 here is provided with teeth or side webs 46 in comblike fashion only on one side, and the frontmost left side web 42 and the rearmost side web 43 are once again blocked by the holding members 50. Both holding members 50 here must be introduced in the single groove.
[0068] In addition to the insertion directions 55 and 56, the possibility also exists here for a further insertion direction, indicated by reference number 57, involving a lateral insertion of the side webs 46 into the groove 22 followed by a pressing from the top of the connection element 40 onto the bottom 21 of the holding groove 320.
[0069]
[0070] The embodiment of
[0071] It is also possible for the blind hole grooves 222 and 223 to end in fact at a rear wall 222′ and 223′ and thus the T-incision comes to an end, but the holding groove 420 with the flat bottom continues on to the opposite situated side wall of the flat contact 410. The positioning is done here analogously to the above representation for
[0072] It is clear that all sixteen possibilities for the arrangement of the following four features should be covered with the invention. [0073] transverse direction or longitudinal direction of the groove (
TABLE-US-00001 LIST OF REFERENCE SIGNS 10 Flat contact; first conductive element, with T-incision Bottom side 12 Top side 20 T-incision Bottom 11 Rectangular cavity; holding groove 23 Rectangular cavity; holding groove 25 Inclined run-up surface 40 Electrical Connection element 41 Lamella 42 Frontmost side web 43 Rearmost side web 44 Middle web 45 Run-up edge 46 Side web 50 Holding member/metal ball; cylinder section 55 Insertion direction 56 Counter insertion direction 57 Further insertion direction 58 Alternative counter insertion direction 59 Alternative insertion direction 60 Conductor contact; second conductive element 61 Front side of conductor contact 62 Bottom side of conductor contact 63 Top side of conductor contact 65 Insertion direction 110 Bifurcated contact; first conductive element, with T- incision 111 Bottom side 112 Top side 113 Lower inner surface 114 Upper inner surface 125 Lower inclined run-up surface 126 Upper inclined run-up surface 210 Flat contact, first conductive element, with T-incision and blind hole grooves 220 T-incision with blind hole grooves 222 Holding groove with rear wall 222′ Groove rear wall 223 Holding groove with rear wall 223′ Groove rear wall 310 First conductive element, with L-incision 320 L-incision 323 Side wall of incision 410 Flat contact, first conductive element, with lengthwise running T-incision and blind hole grooves 420 Lengthwise running T- incision