Method for testing a lightning protection system in a wind turbine rotor blade

11815064 ยท 2023-11-14

Assignee

Inventors

Cpc classification

International classification

Abstract

A method for testing a lightning protection system in a wind turbine rotor blade is provided. The lightning protection system is contacted in the region of a rotor blade root. A measuring line having an electrically conductive tip is positioned in the interior of the rotor blade or outside on the rotor blade until the conductive tip is in contact with an element of the lightning protection system. A signal is fed via the measuring line and the signal arriving at the lightning protection system in the region of the rotor blade root is measured in order to check the mode of operation of the lightning protection system in the rotor blade.

Claims

1. A method for testing a lightning protection system in a wind turbine rotor blade, further the method comprising: contacting the lightning protection system in a region of a rotor blade root, positioning a measuring line having an electrically conductive tip in an interior of the wind turbine rotor blade such that the conductive tip is in contact with an element of the lightning protection system, and feeding a signal via the measuring line and measuring the signal arriving at the lightning protection system in the region of the rotor blade root to test a mode of operation of the lightning protection system in a region of the wind turbine rotor blade, and removing the measuring line after testing the mode of operation of the lightning protection system.

2. The method according to claim 1, wherein the wind turbine rotor blade has at least one lightning receptor in the region of a rotor blade tip and a lightning protection cable or line in the interior of the rotor blade, the method comprising: making an electrical contact between the conductive tip and the at least one lightning receptor.

3. The method according to claim 1, wherein the conductive tip is a conductive brush.

4. The method according to claim 1, wherein the conductive tip is a chimney sweep brush or a chimney brush.

5. The method according to claim 1, wherein positioning the measuring line comprises using a movable positioning unit inside or outside on the rotor blade.

6. The method according to claim 1, wherein a movable positioning unit comprises a holding unit for holding the positioning unit in or on the rotor blade.

7. A measuring system for testing a lightning protection system in a wind turbine rotor blade, the measuring system comprising: a measuring unit for producing an electrical signal, a first measuring line coupled with a conductive brush, and a second measuring line for contacting a part of a lightning protection system in a region of a rotor blade root.

8. The measuring system according to claim 7, further comprising: a positioning unit for positioning the first measuring line with a tip inside or outside on the rotor blade.

9. The measuring system according to claim 8, wherein the positioning unit comprises a vacuum or one or more magnets configured to hold the positioning unit.

10. A method comprising: using a chimney sweep brush as a first measuring line for electrically contacting a first section of a lightning protection system inside a wind turbine rotor blade, wherein a second measuring line contacts a second section of the lightning protection system in a region of a rotor blade root of the wind turbine rotor blade, and using a measuring unit coupled to the first and second measuring lines and to output a signal for testing the lightning protection system.

11. The method according to claim 10, wherein using the chimney sweep brush comprises using a weight to cause the chimney sweep brush to be pulled down by gravity to electrically couple to the first section of the lightning protection system.

12. The method according to claim 11, wherein the wind turbine rotor blade is located at a 6 o'clock position.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) Advantages and exemplary embodiments of the invention will be explained in detail hereinafter with reference to the drawings.

(2) FIG. 1 shows a schematic diagram of a wind turbine according to one exemplary embodiment of the invention,

(3) FIGS. 2 and 3 each show a schematic sectional view of a section of a wind turbine rotor blade,

(4) FIG. 4 show a schematic diagram of a conducting brush as part of the measuring system and

(5) FIG. 5 shows a schematic diagram of a section of the measuring unit.

DETAILED DESCRIPTION

(6) FIG. 1 shows a schematic diagram of a wind turbine according to one exemplary embodiment of the invention. The wind turbine 100 comprises a tower 102, a nacelle 104, a spinner 110 and three rotor blades 200 which are coupled to the spinner or aerodynamic rotor 106. A generator (not shown) is provided inside the nacelle, whose rotor is coupled to the aerodynamic rotor so that electrical power is generated by movement of the aerodynamic rotor 106.

(7) The rotor blades 200 each have a rotor blade root 210 and a rotor blade tip 220. Further inside the rotor blade 200 a lightning receptor 430 can be provided in the region of the rotor blade tip 220 and an arrestor ring 240 can be provided in the region of the rotor blade root. A lightning protection cable 410 connects the lightning receptors 430 and the arrestor ring 240.

(8) FIGS. 2 and 3 each show a schematic sectional view of a wind turbine rotor blade. In FIG. 2 in particular, the region of the rotor blade root 210 is shown. An arrestor ring 240 of the lightning protection system is provided in the region of the rotor blade root 210. The arrestor ring 240 is coupled via a cable connection 420 to a lightning protection cable 410 which extends along the longitudinal direction of the rotor blade 200.

(9) Alternatively to this aluminum profiles can be used as arrestor section. As a result of the length of the rotor blades these can comprise screw connections which can serve as connections of web segment to web segment.

(10) Furthermore aluminum profiles can be combined with cable trees. Here also exposed screw connections can be provided as connecting elements and be coupled to at least one lightning protection receptor 430 in the region of the rotor blade tip.

(11) A measuring unit 310 can be provided which on the one hand is coupled via a measuring line 320 to the arrestor ring 240. A further measuring line 330 has an electrically conductive tip, e.g., a brush, at its free end, for example, in the form of a chimney sweep brush. The brush 340 is introduced into the interior of the rotor blade 200 by means of the measuring line 330. For this purpose, for example, the rotor blade 200 can be located in a 6 o'clock position so that the measuring line 330 with the brush 340 can be pulled downwards by gravity. Optionally a weight 343 can be provided in the region of the brush 342 in order to pull the brush 342 with the measuring line 330 downwards.

(12) The measuring line 330 is thus configured as an electrically conductive cable and has a chimney sweep brush 342 with a weight 343 at its free end.

(13) The conducting tip of the measuring line 330 can be configured as a brush. It is important here that the tip/brush is electrically conducting and is coupled in a conducting manner to the measuring line 330. The measuring line 330 with the conducting brush 340 is introduced into the interior of the rotor blade 200 until the electrically conductive brush 340 comes into electrical contact with, for example, one of the lightning receptors 430 in the region of the rotor blade tip 220. The receptors and the connection points can be distributed in the entire rotor blade. Then, the measuring unit 310, which for example comprises a pulse generator, can deliver a pulse or measuring signal through the measuring line 330 which then likewise runs through the lightning protection system 400 as a result of the electrical coupling and leads back to the measuring unit 300 via the further measuring line 320.

(14) With the measurement method, it is thus possible to test the lightning protection system inside the rotor blade. Thus it is possible to dispense with working at height which would have been necessary otherwise when testing the lightning protection system outside on the rotor blade. Furthermore, with the system, a testing of the lightning protection system can also be accomplished at those points which are difficult to access or which can only be accessed at high costs. These can be, for example an arrestor section in the spinner and the spark gap as far as the foundation. Furthermore, with the method, a section of the lightning protection system in which many transition points (screw connection, spark gaps, connecting elements) are provided, can easily be tested.

(15) FIG. 4 shows a schematic diagram of a conducting brush as part of the measuring system.

(16) FIG. 5 shows a schematic diagram of a section of the measuring unit. The measuring unit according to FIG. 5 comprises an electrically conductive tip 340, a measuring line 330 as well as a movable positioning unit 350 by means of which the tip 340 can be moved and/or positioned outside on the rotor blade or inside the rotor blade.

(17) The electrically conductive tip can have the form of the brush 340 according to FIGS. 2 and 3. The movable positioning unit 350 can, for example, have wheels 351 or the like by means of which the movable unit 350 can move along the rotor blade.

(18) The movable positioning unit 350 can be configured to be remote-controllable.

(19) Optionally the movable positioning unit 350 can have a holding unit 352 which prevents the movable positioning unit 350 with the tip 340 from falling down from the surface of the rotor blade. The holding unit 352 can, for example, comprise a vacuum by means of which the movable positioning unit 350 is pressed or sucked onto the surface of the rotor blade. Alternatively the holding unit 352 can comprise at least one magnet by means of which the holding unit 352 can be held on the metal element of the blade. Furthermore, the holding unit 352 can have an inclination detection. Alternatively or additionally a boundary detection can be provided which prevents the positioning unit from falling down or travelling against the walls.

(20) Optionally the movable positioning unit 350 can have a camera 353 by means of which the movement of the tip 340 can be checked in order to ensure that the measuring tip 340 is brought into electrical contact with the desired section of the lightning protection system.

(21) The positioning unit 350 can be used in particular when the rotor blade 200 is located in a 3 o'clock or 9 o'clock position (i.e., substantially horizontal). Alternatively the positioning unit can be used when the rotor blade is located in a perpendicular position, for example.

(22) According to one aspect of the invention, after completing the testing of the lightning protection system the measuring line is removed again. It is thus used only temporarily and therefore is not installed fixedly.