LAMINATED PASSIVATION STRUCTURE OF SOLAR CELL AND PREPARATION METHOD THEREOF
20230361227 · 2023-11-09
Inventors
- Xueling Zhang (Xinbei District Changzhou, Jiangsu, CN)
- Wei Liu (Xinbei District Changzhou, Jiangsu, CN)
- Hong Chen (Xinbei District Changzhou, Jiangsu, CN)
- Lei Jian (Xinbei District Changzhou, Jiangsu, CN)
- Yifeng Chen (Xinbei District Changzhou, Jiangsu, CN)
Cpc classification
H01L31/02168
ELECTRICITY
H01L31/056
ELECTRICITY
Y02E10/547
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/1804
ELECTRICITY
H01L31/061
ELECTRICITY
H01L31/068
ELECTRICITY
International classification
Abstract
A laminated passivation structure of solar cell and a preparation method thereof are disclosed herein. The laminated passivation structure of solar cell includes a P-type silicon substrate, a first dielectric layer, a second dielectric layer, a third dielectric layer and a fourth dielectric layer sequentially arranged on the back surface of the P-type silicon substrate from inside to outside. The preparation method includes generating a first dielectric layer on the back surface of the P-type silicon substrate, and then sequentially depositing a second dielectric layer, a third dielectric layer and a fourth dielectric layer on the first dielectric layer.
Claims
1. A laminated passivation structure of solar cell comprising a P-type silicon substrate (1), and a first dielectric layer (2), a second dielectric layer (3), a third dielectric layer (4) and a fourth dielectric layer (5) sequentially arranged on the back surface of the P-type silicon substrate (1) from inside to outside.
2. The laminated passivation structure of solar cell according to claim 1, wherein the first dielectric layer (2) comprises a silicon-containing layer.
3. The laminated passivation structure of solar cell according to claim 1, wherein the first dielectric layer (2) is a silicon oxide layer and/or a silicon oxynitride layer.
4. The laminated passivation structure of solar cell according to claim 1, wherein the thickness of the first dielectric layer (2) is 1 to 10 nm.
5. The laminated passivation structure of solar cell according to claim 1, wherein the second dielectric layer (3) comprises an aluminum-containing layer.
6. The laminated passivation structure of solar cell according to claim 1, wherein the second dielectric layer (3) is an aluminum oxide layer.
7. The laminated passivation structure of solar cell according to claim 1, wherein the thickness of the second dielectric layer (3) is 1 to 60 nm.
8. The laminated passivation structure of solar cell according to claim 1, wherein the second dielectric layer (3) is deposited by a PECVD method or an ALD method, with a thickness of 1 to 50 nm.
9. The laminated passivation structure of solar cell according to claim 1, wherein the third dielectric layer (4) comprises a silicon-containing layer.
10. The laminated passivation structure of solar cell according to claim 1, wherein the third dielectric layer (4) is any one or a combination of at least two of a silicon oxide layer, a silicon oxynitride layer, a silicon nitride layer, and a silicon carbide layer.
11. The laminated passivation structure of solar cell according to claim 1, wherein the thickness of the third dielectric layer (4) is 1 to 80 nm.
12. The laminated passivation structure of solar cell according to claim 1, wherein the third dielectric layer (4) is deposited by a PECVD method with a thickness of 1 to 80 nm.
13. The laminated passivation structure of solar cell according to claim 1, wherein the refractive index of the third dielectric layer (4) is 1.5 to 2.4.
14. The laminated passivation structure of solar cell according to claim 1, wherein the third dielectric layer (4) is a laminated film structure with different refractive indexes.
15. The laminated passivation structure of solar cell according to claim 14, wherein the third dielectric layer (4) is a laminated film structure of silicon oxynitride with a refractive index ranging from 1.6 to 2.2 and silicon oxynitride with a refractive index ranging from 1.7 to 2.4.
16. The laminated passivation structure of solar cell according to claim 14, wherein the third dielectric layer (4) is a laminated film structure of silicon oxynitride with a refractive index ranging from 1.6 to 2.2 and silicon carbide with a refractive index ranging from 1.7 to 2.4.
17. The laminated passivation structure of solar cell according to claim 14, wherein in the laminated film structure of the third dielectric layer (4), along a direction away from the P-type silicon substrate (1), the refractive indexes of each film of the laminated film increase in sequence.
18. The laminated passivation structure of solar cell according to claim 1, wherein the fourth dielectric layer (5) comprises a silicon-containing layer.
19. The laminated passivation structure of solar cell according to claim 1, wherein the fourth dielectric layer (5) is any one or a combination of at least two of a silicon oxide layer, a silicon oxynitride layer, a silicon nitride layer, and a silicon carbide layer.
20. The laminated passivation structure of solar cell according to claim 1, wherein the thickness of the fourth dielectric layer (5) is 1 to 200 nm.
21. The laminated passivation structure of solar cell according to claim 1, wherein the fourth dielectric layer (5) is a SiN.sub.x film deposited by a PECVD method, and has a thickness of 20 to 150 nm.
22. The laminated passivation structure of solar cell according to claim 1, wherein the refractive index of the fourth dielectric layer (5) is 1.5 to 2.4.
23. The laminated passivation structure of solar cell according to claim 1, wherein the fourth dielectric layer (5) is a laminated film structure with different refractive indexes.
24. The laminated passivation structure of solar cell according to claim 23, wherein the fourth dielectric layer (5) is a laminated film structure of silicon nitride with a refractive index ranging from 1.6 to 2.2 and silicon nitride with a refractive index ranging from 1.9 to 2.4.
25. The laminated passivation structure of solar cell according to claim 23, wherein the fourth dielectric layer (5) is a laminated film structure of silicon oxynitride with a refractive index ranging from 1.6 to 2.2 and silicon nitride with a refractive index ranging from 1.9 to 2.4.
26. The laminated passivation structure of solar cell according to claim 23, wherein in the laminated film structure of the fourth dielectric layer (5), along a direction away from the P-type silicon substrate (1), the refractive indexes of each film of the laminated film increase in sequence.
27. The laminated passivation structure of solar cell according to claim 1, wherein the refractive index of the third dielectric layer (4) is smaller than the refractive index of the fourth dielectric layer (5).
28. The laminated passivation structure of solar cell according to claim 1, wherein the first dielectric layer (2) is a SiO.sub.2 film, the second dielectric layer (3) is an Al.sub.2O.sub.3 layer, the third dielectric layer (4) is a SiO.sub.xN.sub.y film, and the fourth dielectric layer (5) is a SiN.sub.x film.
29. The laminated passivation structure of solar cell according to claim 28, wherein the thickness of the SiO.sub.2 film is 1 to 10 nm.
30. The laminated passivation structure of solar cell according to claim 28, wherein the Al.sub.2O.sub.3 layer is deposited by a PECVD method or an ALD method, and has a thickness of 1 to 50 nm.
31. The laminated passivation structure of solar cell according to claim 28, wherein the SiO.sub.xN.sub.y film is deposited by a PECVD method, and has a thickness of 1 to 80 nm.
32. The laminated passivation structure of solar cell according to claim 28, wherein the SiN.sub.x film is a SiN.sub.x film deposited by a PECVD method, and has a thickness of 20 to 150 nm.
33. The laminated passivation structure of solar cell according to claim 28, wherein the SiO.sub.2 film has a thickness of 1 to 5 nm, the Al.sub.2O.sub.3 layer is deposited by a PECVD method or an ALD method, and has a thickness of 1 to 50 nm, the SiO.sub.xN.sub.y film is deposited by a PECVD method, and has a thickness of 1 to 80 nm, and the SiN.sub.x film is a SiN.sub.x film deposited by a PECVD method, and has a thickness of 20 to 150 nm.
34. The laminated passivation structure of solar cell according to claim 1, wherein the first dielectric layer (2) is a silicon oxide layer with a thickness of 1 to 10 nm, the second dielectric layer (3) is an aluminum oxide layer with a thickness of 1 to 60 nm, the third dielectric layer (4) is a silicon oxynitride layer with a thickness of 1 to 80 nm, and the fourth dielectric layer (5) is a silicon nitride layer with a thickness of 1 to 100 nm.
35. The laminated passivation structure of solar cell according to claim 1, wherein the first dielectric layer (2) is a silicon oxide layer with a thickness of 1 to 10 nm, the second dielectric layer (3) is an aluminum oxide layer with a thickness of 1 to 60 nm, the third dielectric layer (4) is a silicon carbide layer with a thickness of 1 to 80 nm, and the fourth dielectric layer (5) is a silicon nitride layer with a thickness of 1 to 100 nm.
36. The laminated passivation structure of solar cell according to claim 1, wherein the laminated passivation structure of solar cell further comprises a N.sup.++ heavily diffused region (8), a N.sup.+ lightly diffused region (9), a fifth dielectric layer (10) and a sixth dielectric layer (7) sequentially arranged on the front surface of the P-type silicon substrate (1) from inside to outside.
37. The laminated passivation structure of solar cell according to claim 36, wherein the fifth dielectric layer (10) is a silicon oxide layer.
38. The laminated passivation structure of solar cell according to claim 36, wherein the thickness of the fifth dielectric layer (10) is 1 to 10 nm.
39. The laminated passivation structure of solar cell according to claim 36, wherein the sixth dielectric layer (7) is any one or a combination of at least two of a silicon oxide layer, a silicon oxynitride layer, a silicon nitride layer, and a silicon carbide layer.
40. The laminated passivation structure of solar cell according to claim 36, wherein the thickness of the sixth dielectric layer (7) is 50 to 150 nm.
41. The laminated passivation structure of solar cell according to claim 36, wherein the laminated passivation structure of solar cell further comprises a front Ag electrode (11) contacting with the N++ heavily diffused region (8) through the sixth dielectric layer (7), and the fifth dielectric layer (10).
42. The laminated passivation structure of solar cell according to claim 1, wherein the laminated passivation structure of solar cell further comprises an aluminum back field (6) connecting with the P-type silicon substrate (1) after passing through the first dielectric layer (2), the second dielectric layer (3), the third dielectric layer (4), and the fourth dielectric layer (5) in sequence.
43. A method for preparing the laminated passivation structure of solar cell according to claim 1, wherein the method comprises the following steps: generating a first dielectric layer (2) on the back surface of the P-type silicon substrate (1), and then sequentially depositing a second dielectric layer (3), a third dielectric layer (4) and a fourth dielectric layer (5) on the first dielectric layer (2).
44. The method according to claim 43, wherein the growth method of the first dielectric layer (2) comprises any one or a combination of at least two of a thermal oxidation method, a solution method and a PECVD method.
45. The method according to claim 43, wherein the second dielectric layer (3) is deposited by a PECVD method or an ALD method.
46. The method according to claim 43, wherein the third dielectric layer (4) is deposited by a PECVD method.
47. The method according to claim 43, wherein the fourth dielectric layer (5) is deposited by a PECVD method.
48. The method according to claim 43, wherein the method further comprises: preparing a N.sup.++ heavily diffused region (8) and a N.sup.+ lightly diffused region (9), and depositing a fifth dielectric layer (10) and a sixth dielectric layer (7).
49. The method according to claim 48, wherein the fifth dielectric layer (10) is deposited by a PECVD method.
50. The method according to claim 48, wherein the sixth dielectric layer (7) is deposited by a PECVD method.
51. The method for preparing the laminated passivation structure of solar cell according to claim 43, wherein the method comprises the following steps: removing a mechanical damaged layer of a P-type silicon substrate (1) with an alkaline etching solution, and then etching the surface of the silicon substrate (1) by use of the alkaline etching solution to form a pyramid structure on the front surface of the P-type silicon substrate (1); after that, performing diffusion to form a N.sup.+ lightly diffused region (9) on the front surface of the P-type silicon substrate (1), and performing laser doping to obtain a N.sup.++ heavily diffused region (8); removing the back junction of the P-type silicon substrate (1), and polishing the back surface of the P-type silicon substrate (1); oxidation generating a first dielectric layer (2) and a fifth dielectric layer (10) on the P-type silicon substrate (1), and then sequentially depositing a second dielectric layer (3), a third dielectric layer (4) and a fourth dielectric layer (5) on the first dielectric layer (2), and depositing a sixth dielectric layer (7) on the fifth dielectric layer (10); printing a back Ag electrode and drying, then printing a back Al paste to form an aluminum back field (6), and printing a front Ag electrode (11).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076]
[0077] wherein: [0078] 1—P-type silicon substrate, [0079] 2—first dielectric layer, [0080] 3—second dielectric layer, [0081] 4—third dielectric layer, [0082] 5—fourth dielectric layer, [0083] 7—sixth dielectric layer, [0084] 8—N.sup.++ heavily diffused region, [0085] 9—N.sup.+ lightly diffused region, [0086] 10—fifth dielectric layer.
[0087]
[0088] wherein: [0089] 1—P-type silicon substrate, [0090] 2—first dielectric layer, [0091] 3—second dielectric layer, [0092] 4—third dielectric layer, [0093] 5—fourth dielectric layer, [0094] 6—aluminum back field, [0095] 7—sixth dielectric layer, [0096] 8—N.sup.++ heavily diffused region, [0097] 9—N.sup.+ lightly diffused region, [0098] 10—fifth dielectric layer, [0099] 11—front Ag electrode.
[0100]
[0101] wherein: [0102] 1—P-type silicon substrate, [0103] 2—first dielectric layer, [0104] 3—second dielectric layer, [0105] 4—third dielectric layer, [0106] 5—fourth dielectric layer.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0107] In order to better explain the present application and facilitate the understanding of the technical solutions of the present application, the present application will be further described in detail below. However, the following examples are only simple examples of the present application, and do not represent or limit the protection scope of the claims of the present application, which is subject to the claims.
[0108] In the present application, as a specific embodiment, the laminated passivation structure of solar cell comprises a P-type silicon substrate, and the back surface of the P-type silicon substrate is sequentially provided with a first SiO.sub.2 film, an Al.sub.2O.sub.3 layer, a SiO.sub.xN.sub.y film and a first SiN.sub.x film from inside to outside. An aluminum back field passes through the first SiN.sub.x film, the SiO.sub.xN.sub.y film, the Al.sub.2O.sub.3 layer and the first SiO.sub.2 film in sequence and then connects with the P-type silicon substrate.
[0109] The first SiO.sub.2 film has a thickness of 1 to 10 nm, the Al.sub.2O.sub.3 layer is deposited by a PECVD method or an ALD method, and has a thickness of 1 to 50 nm, the SiO.sub.xN.sub.y film is deposited by a PECVD method, and has a thickness of 1 to 80 nm, and the first SiN.sub.x film is a SiN.sub.x film deposited by a PECVD method, and has a thickness of 20 to 150 nm.
[0110] As an optional embodiment, the first SiO.sub.2 film has a thickness of 1 to 5 nm, the Al.sub.2O.sub.3 layer is deposited by a PECVD method or an ALD method, and has a thickness of 1 to 50 nm, the SiO.sub.xN.sub.y film is deposited by a PECVD method, and has a thickness of 1 to 80 nm, and the first SiN.sub.x film is a SiN.sub.x film deposited by a PECVD method, and has a thickness of 20 to 150 nm.
[0111] The front surface of the P-type silicon substrate is sequentially provided with a N.sup.++ heavily diffused region, a N.sup.+ lightly diffused region, a second SiO.sub.2 film, and a second SiN.sub.x film from inside to outside.
[0112] In this embodiment, the laminated film on the back surface of the P-type silicon substrate contains a large amount of H.sup.+, which will be injected into the surface and the interior of the silicon wafer during the subsequent annealing process or sintering process to passivate the recombination center. The laminated passivation film has strong field effect passivation, and the superposition of both has a very good passivation effect.
[0113] As another specific embodiment, the laminated passivation structure of solar cell comprises a P-type silicon substrate, and the back surface of the P-type silicon substrate is sequentially provided with a first SiO.sub.2 film, an Al.sub.2O.sub.3 layer, a SiO.sub.xN.sub.y film and a first SiN.sub.x film from inside to outside. An aluminum back field passes through the first SiN.sub.x film, the SiO.sub.xN.sub.y film, the Al.sub.2O.sub.3 layer and the first SiO.sub.2 film in sequence and then connects with the P-type silicon substrate.
[0114] Specifically, 47% by volume of a potassium hydroxide (KOH) solution is used to remove the mechanical damaged layer of the P-type silicon wafer by 2 to 3 μm, and then 47% by volume of a KOH solution is used to etch the surface of the silicon wafer to form a pyramid structure of 2 to 3 μm.
[0115] POCL.sub.3 liquid-low-pressure diffusion is used to form a lightly diffused region, the diffusion temperature is 810° C., the process time is 90 min, and the diffusion sheet resistance is controlled as 120 to 170 ohm/sq.
[0116] Laser selective emitter (SE) doping, the phosphorous atoms in the phosphorosilicate glass after the diffusion is laser doped by the high temperature of laser to form a local N.sup.++ heavily diffused region, and the diffusion sheet resistance is 50 to 100 ohm/sq.
[0117] The back junction is removed by a chain cleaning machine, and the back surface of the silicon wafer is polished by 3 to 4 μm to remove the peripheral p-n junction.
[0118] Oxidation is conducted on the back surface, the front surface, and the edges of the silicon wafer to generate thin SiO.sub.2 films, which are the first SiO.sub.2 film and the second SiO.sub.2 film with a thickness of 1 to 5 nm.
[0119] The back-surface Al.sub.2O.sub.3 layer is deposited by PECVD, with a thickness of 1 to 50 nm.
[0120] The back-surface SiO.sub.xN.sub.y film is deposited by PECVD, with a thickness of 5 to 30 nm.
[0121] The back-surface first SiN.sub.x film is deposited by PECVD, with a thickness of 4 to 100 nm.
[0122] The front-surface second SiN.sub.x film is deposited by PECVD method, with a thickness of 50 to 100 nm.
[0123] A 532 nm ns laser is used to make local grooving on the back laminated film to open the laminated passivation film.
[0124] After a back Ag electrode is printed and dried, a back Al paste is then printed to form an aluminum back field. A front Ag cell is printed and quickly sintered at 875° C. to form a good ohmic contact, tested and sorted.
[0125] As yet another specific embodiment, the laminated passivation structure of solar cell comprises a P-type silicon substrate, and the back surface of the P-type silicon substrate is sequentially provided with a first SiO.sub.2 film, an Al.sub.2O.sub.3 layer, a SiO.sub.xN.sub.y film and a first SiN.sub.x film from inside to outside. An aluminum back field passes through the first SiN.sub.x film, the SiO.sub.xN.sub.y film, the Al.sub.2O.sub.3 layer and the first SiO.sub.2 film in sequence and then connects with the P-type silicon substrate 1.
[0126] Specifically, 47% by volume of a KOH solution is used to remove the mechanical damaged layer of the P-type silicon wafer by 3 μm, and then 47% by volume of a KOH solution is used to etch the surface of the silicon wafer to form a pyramid structure of 2 to 3 μm.
[0127] POCL.sub.3 liquid-low-pressure diffusion is used to form a p-n junction, i.e. a N.sup.+ lightly diffused region, the diffusion temperature is 810° C., the process time is 90 min, and the diffusion sheet resistance is controlled as 150 to 170 ohm/sq.
[0128] Laser SE doping, the phosphorous atoms in the phosphorosilicate glass after the diffusion is laser doped by the high temperature of laser to form a local heavily doped region, and the diffusion sheet resistance is 40 to 100 ohm/sq.
[0129] The back junction is removed by a chain cleaning machine, and the back surface of the silicon wafer is polished by 3 to 4 μm to remove the peripheral p-n junction.
[0130] Oxidation is conducted on the back surface, the front surface, and the edges of the silicon wafer to generate thin SiO.sub.2 films, which are the first SiO.sub.2 film and the second SiO.sub.2 film with a thickness of 1 to 10 nm.
[0131] The back-surface Al.sub.2O.sub.3 layer is deposited by ALD, with a thickness of 5 to 50 nm.
[0132] The back-surface SiO.sub.xN.sub.y film and the first SiN.sub.x film are sequentially deposited by PECVD, with thicknesses of 5 to 50 nm and 40 to 100 nm, respectively.
[0133] The front-surface SiN.sub.x film is deposited by PECVD, with a thickness of 20 to 120 nm.
[0134] A 532 nm ns laser is used to make local grooving on the back laminated film to open the laminated passivation film.
[0135] After a back Ag electrode is printed and dried, a back Al paste is then printed to form an aluminum back field. A front Ag cell is printed and quickly sintered at 875° C. to form a good ohmic contact, tested and sorted.
[0136] The following are typical but non-limiting examples of the present application:
Example 1
[0137] This example provides a laminated passivation structure of solar cell, as shown in
[0138] In the laminated passivation structure of solar cell provided in this example, the first dielectric layer 2 is a silicon oxide film with a thickness of 2 nm, the second dielectric layer 3 is an aluminum oxide film with a thickness of 10 nm, the third dielectric layer 4 is a silicon oxynitride laminated film with a total thickness of 8 nm and a refractive index of 1.8, the fourth dielectric layer 5 is a silicon nitride laminated film with a total thickness of 60 nm and a refractive index of 2.1, the diffusion sheet resistance of the N.sup.+ lightly diffused region 9 is 150 ohm/sq, the diffusion sheet resistance of the N.sup.++ heavily diffused region 8 is 75 ohm/sq, the fifth dielectric layer 10 is a silicon oxide film with a thickness of 2 nm, and the sixth dielectric layer 7 is a silicon nitride film with a thickness of 75 nm and a refractive index of 2.0.
[0139] The third dielectric layer 4 is a three-layer silicon oxynitride laminated film, and along the direction away from the P-type silicon substrate 1 there are a first film of the third dielectric layer 4, a second film of the third dielectric layer 4, and a third film of the third dielectric layer 4, respectively. The refractive index of the first film of the third dielectric layer 4 is 1.7, the refractive index of the second film of the third dielectric layer 4 is 1.8, and the refractive index of the third film of the third dielectric layer 4 is 1.9.
[0140] The fourth dielectric layer 5 is a three-layer silicon nitride laminated film, and along the direction away from the P-type silicon substrate 1 there are a first film of the fourth dielectric layer 5, a second film of the fourth dielectric layer 5, and a third film of the fourth dielectric layer 5, respectively. The refractive index of the first film of the fourth dielectric layer 5 is 2.0, the refractive index of the second film of the fourth dielectric layer 5 is 2.1, and the refractive index of the third film of the fourth dielectric layer 5 is 2.2.
[0141] In the laminated passivation structure of solar cell provided in this example, the N.sup.+ light diffusion region 9 is obtained by a tubular liquid phosphorous source diffusion, and the N.sup.++ heavily diffused region 8 is obtained by laser doping.
[0142] A method for preparing the laminated passivation structure of solar cell provided in this example is also provided, and the specific steps include: [0143] (1) Using 2% by mass of a KOH solution to remove the mechanical damaged layer of the P-type silicon wafer by 1.5 μm, and then using 3% by mass of a KOH solution to etch the surface of the silicon wafer to form a pyramid structure with a size of 1.5 μm. [0144] (2) Using POCl.sub.3 liquid diffusion to form a N.sup.+ lightly diffused region 9, with the diffusion temperature being 810° C., and the process time being 90 min. [0145] (3) Laser SE doping, laser doping the phosphorous atoms in the phosphorosilicate glass after the diffusion by the high temperature of laser to form a local N.sup.++ heavily diffused region 8. [0146] (4) Removing the back junction by a chain cleaning machine, and polishing the back surface of the silicon wafer by 3.5 μm to remove the peripheral p-n junction. [0147] (5) Generating thin silicon oxide films on the back surface, the front surface, and the edges of the silicon wafer by thermal oxidation, i.e. the first dielectric layer 2 and the fifth dielectric layer 10, with a thickness of 2 nm. [0148] (6) Depositing an aluminum oxide film on the back surface by PECVD, i.e. the second dielectric layer 3; depositing a silicon oxynitride film on the back surface by PECVD, i.e. the third dielectric layer 4; depositing a silicon nitride film on the back surface by PECVD, i.e. the fourth dielectric layer 5. [0149] (7) Depositing a silicon nitride film on the front surface by PECVD, i.e. the sixth dielectric layer 7. [0150] (8) Using a 532 nm ns laser to make local grooving on the back laminated film to open the laminated passivation film. [0151] (9) After printing a back Ag paste and drying, and then printing a back Al paste 6 and drying, printing a front Ag paste 11 and quickly sintering at 875° C. to form a good ohmic contact.
[0152]
Example 2
[0153] The laminated passivation structure of solar cell provided in this example refers to Example 1, and the differences lie in that the first dielectric layer 2 is a silicon oxide/silicon oxynitride laminated film with a thickness of 3 nm, the second dielectric layer 3 is an aluminum oxide film with a thickness of 10 nm, the third dielectric layer 4 is a laminated film consisting of a silicon oxynitride film, a silicon nitride film and a silicon carbide film with a total thickness of 20 nm and a refractive index of 1.8, the fourth dielectric layer is a laminated film consisting of a silicon carbide film, a silicon oxynitride film, and a silicon nitride film with a total thickness of 60 nm and a refractive index of 2.1, the diffusion sheet resistance of the N.sup.+ lightly diffused region 9 is 150 ohm/sq, the diffusion sheet resistance of the N.sup.++ heavily diffused region 8 is 75 ohm/sq, the fifth dielectric layer 10 is a silicon oxide film with a thickness of 2.5 nm, and the sixth dielectric layer 7 is a silicon nitride film with a thickness of 75 nm and a refractive index of 2.0.
[0154] The third dielectric layer 4 is a laminated film consisting of a silicon oxynitride film, a silicon nitride film and a silicon carbide film, and along the direction away from the P-type silicon substrate 1 there are a first film of the third dielectric layer 4 (a silicon oxynitride film), a second film of the third dielectric layer 4 (a silicon nitride film), and a third film of the third dielectric layer 4 (a silicon carbide film), respectively. The refractive index of the first film of the third dielectric layer 4 is 1.7, the refractive index of the second film of the third dielectric layer 4 is 1.9 and the refractive index of the third film of the third dielectric layer 4 is 2.0.
[0155] The fourth dielectric layer 5 is a laminated film consisting of a silicon carbide film, a silicon oxynitride film, and a silicon nitride film, and along the direction away from the P-type silicon substrate 1 there are a first film of the fourth dielectric layer 5 (a silicon carbide film), a second film of the fourth dielectric layer 5 (a silicon oxynitride film), and a third film of the fourth dielectric layer 5 (a silicon nitride film), respectively. The refractive index of the first film of the fourth dielectric layer 5 is 2.05, the refractive index of the second film of the fourth dielectric layer 5 is 2.1 and the refractive index of the third film of the fourth dielectric layer 5 is 2.15.
[0156] A method for preparing the laminated passivation structure of solar cell provided in this example is also provided, and the specific steps include: [0157] (1) Using 2% by mass of a KOH solution to remove the mechanical damaged layer of the P-type silicon wafer by 1.5 μm, and then using 3% by mass of a KOH solution to etch the surface of the silicon wafer to form a pyramid structure with a size of 1.5 μm. [0158] (2) Using POCl.sub.3 liquid diffusion to form a N.sup.+ lightly diffused region 9, with the diffusion temperature being 810° C., and the process time being 90 min. [0159] (3) Laser SE doping, laser doping the phosphorous atoms in the phosphorosilicate glass after the diffusion by the high temperature of laser to form a local N.sup.++ heavily diffused region 8. [0160] (4) Removing the back junction by a chain cleaning machine, and polishing the back surface of the silicon wafer by 3.5 μm to remove the peripheral p-n junction. [0161] (5) Generating thin silicon oxide films on the back surface, the front surface, and the edges of the silicon wafer by wet oxidation, i.e. the first dielectric layer 2 and the fifth dielectric layer 10, with a thickness of 1 nm, and depositing a silicon oxynitride film on the back surface by PECVD, i.e. the first dielectric layer 2, with a thickness of 2 nm. [0162] (6) Depositing an aluminum oxide film on the back surface by PECVD, i.e. the second dielectric layer 3; depositing a silicon oxynitride film, a silicon nitride film and a silicon carbide film on the back surface by PECVD, i.e. the third dielectric layer 4; depositing a silicon carbide film, a silicon oxynitride film, and a silicon nitride film on the back surface by PECVD, i.e. the fourth dielectric layer 5. [0163] (7) Depositing a silicon nitride film on the front surface by PECVD, i.e. the sixth dielectric layer 7. [0164] (8) Using a 532 nm ns laser to make local grooving on the back laminated film to open the laminated passivation film. [0165] (9) After printing a back Ag paste and drying, and then printing a back Al paste 6 and drying, printing a front Ag paste 11 and quickly sintering at 875° C. to form a good ohmic contact.
Example 3
[0166] The laminated passivation structure of solar cell provided in this example refers to Example 1, and the differences lie in that the first dielectric layer 2 is a silicon oxide film with a thickness of 2 nm, the second dielectric layer 3 is an aluminum oxide film with a thickness of 10 nm, the third dielectric layer 4 is a silicon oxynitride film with a thickness of 20 nm and a refractive index of 1.9, the fourth dielectric layer is a two-layer silicon nitride film with thicknesses of 20 nm and 40 nm, respectively, and refractive indexes of 2.0 and 2.1, respectively. The diffusion sheet resistance of the N.sup.+ lightly diffused region 9 is 150 ohm/sq, the diffusion sheet resistance of the N.sup.++ heavily diffused region 8 is 75 ohm/sq, the fifth dielectric layer 10 is a silicon oxide film with a thickness of 2.5 nm, and the sixth dielectric layer 7 is a silicon nitride film with a thickness of 75 nm and a refractive index of 2.0.
Comparative Example 1
[0167] The difference between this comparative example and Example 1 lies in that the laminated passivation structure of solar cell provided by this comparative example isn't provided with the first dielectric layer 2.
Comparative Example 2
[0168] The difference between this comparative example and Example 1 lies in that the laminated passivation structure of solar cell provided by this comparative example isn't provided with the third dielectric layer 4.
Comparative Example 3
[0169] The difference between this comparative example and Example 2 lies in that the first dielectric layer 2 of the laminated passivation structure of solar cell provided by this comparative example isn't provided with a silicon oxynitride layer, so that no laminated structure is formed.
Comparative Example 4
[0170] The difference between this comparative example and Example 3 lies in that the laminated passivation structure of solar cell provided by this comparative example isn't provided with the fourth dielectric layer 5 of the laminated structure, and the fourth dielectric layer is a silicon nitride film with a thickness of 60 nm and a refractive index of 2.1.
[0171] The results of cells in different solutions are shown in the table below:
TABLE-US-00001 TABLE 1 Open-circuit Short-circuit Conversion voltage current Fill factor efficiency [mV] [mA/cm2] [%] [%] Example 1 694 40.81 81.5 23.08 Comparative 692 40.78 81.45 22.98 Example 1 Comparative 691 40.71 81.4 22.90 Example 2 Example 2 694.5 40.85 81.5 23.12 Comparative 693 40.79 81.45 23.02 Example 3 Example 3 694 40.90 81.5 23.13 Comparative 694 40.81 81.5 23.08 Example 4
[0172] The above efficiency test of the cells is under the standard test conditions: Irradiance 1000 W/m.sup.2, Cell Temperature 25° C., Air Mass AM1.5.
[0173] Compared with Example 1, since Comparative Example 1 is not provided with the first dielectric layer 2, a weakened chemical passivation effect is resulted, the cell Voc is lowered by 2 mV and the efficiency is lowered by 0.1%.
[0174] Compared with Example 1, since Comparative Example 2 is not provided with the third dielectric layer 4, a weakened field passivation effect of the second dielectric layer and a weakened back light reflection effect are resulted at the same time, the open-circuit voltage of the cell is lowered by 3 mV, the current density is lowered by 0.1 mA/cm.sup.2 and the efficiency is lowered by 0.18%.
[0175] Compared with Example 2, since Comparative Example 3 is not provided with the first dielectric layer 2 of the laminated structure, an unstable chemical passivation effect is resulted, the cell Voc is lowered by 1.5 mV and the efficiency is lowered by 0.1%.
[0176] Compared with Example 3, since Comparative Example 4 is not provided with the fourth dielectric layer 5 of the laminated structure, a weakened back light reflection effect is resulted, the current density is lowered by 0.09 mA/cm.sup.2 and the efficiency is lowered by 0.05%.
[0177] Based on the above results, it can be seen that the laminated passivation structure of solar cell provided in Examples 1-3 has very good chemical passivation and field passivation effects.
[0178] The applicant declares that the present application illustrates the detailed methods of the present application through the above-mentioned examples, but the present application is not limited thereto, that is, it doesn't meant that the present application can only be implemented depending on the above-mentioned detailed methods.