SOLUTION FOR DETECTING A MAINTENANCE MODE OPERATION OF AN ELEVATOR SYSTEM
20230365379 · 2023-11-16
Assignee
Inventors
Cpc classification
B66B5/0018
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for detecting a maintenance mode operation of an elevator system includes obtaining, by a monitoring unit being a separate unit arranged to an elevator car of the elevator system, motion data of the elevator car representing at least one drive motion profile of the elevator car; comparing, by the monitoring unit, the obtained motion data to at least one respective reference motion profile of the elevator car; detecting, by the monitoring unit, at least one deviation between the obtained motion data and the respective at least one reference motion pro-file, wherein the at least one deviation indicates at least one maintenance related operation; and detecting, by the monitoring unit, the maintenance mode operation of the elevator system in response to the detection of the at least one deviation. A monitoring unit, an elevator system, and a computer program for detecting a maintenance mode operation of an elevator system are also disclosed.
Claims
1. A method for detecting a maintenance mode operation of an elevator system, the method comprising the steps of: obtaining, by a monitoring unit being a separate unit arranged to an elevator car of the elevator system, motion data of the elevator car representing at least one drive motion profile of the elevator car; comparing, by the monitoring unit, the obtained motion data to at least one respective reference motion profile of the elevator car; detecting, by the monitoring unit, at least one deviation between the obtained motion data and the respective at least one reference motion profile, wherein the at least one deviation indicates at least one maintenance related operation; and detecting, by the monitoring unit, the maintenance mode operation of the elevator system in response to the detection of the at least one deviation.
2. The method according to claim 1, further comprising the step of generating to a remote monitoring unit an indication indicating the maintenance mode operation of the elevator system.
3. The method according to claim 1, wherein the motion data of the elevator car comprises an acceleration profile of the elevator car, a speed profile of the elevator car, a position profile of the elevator car, and/or a jerk profile of the elevator car.
4. The method according to claim 1, wherein each of the at least one reference motion profile of the elevator car represents a motion profile characteristic of the elevator car, when the elevator system is operating in a normal operation mode.
5. The method according to claim 2, wherein the generated indication further comprises an instruction to ignore subsequent fault codes from said elevator system.
6. The method according to claim 5, further comprising the steps of: continuing the obtaining of the motion data of the elevator car and the comparing of the obtained motion data to the at least one respective reference drive motion profile of the elevator car after the generating the indication: detecting an ending of the deviation between the obtained motion data and the at least one respective reference drive motion profile; and generating to the remote monitoring unit a second indication indicating the ending of the maintenance mode operation of the elevator system.
7. The method according to claim 6, wherein the second indication further comprises an instruction to terminate the ignoring of the subsequent fault codes from said elevator system.
8. A monitoring unit for detecting a maintenance mode operation of an elevator system, wherein the monitoring unit is a separate control unit arranged to an elevator car of the elevator system and comprises: a processing unit; and a memory unit comprising a computer program code, wherein the memory unit and the computer program code are configured to, with the processing unit, cause the monitoring unit at least to: obtain motion data representing at least one motion profile of the elevator car; compare the obtained motion data to at least one respective reference motion profile of the elevator car; detect at least one deviation between the obtained motion data and the respective at least one reference motion profile, wherein the at least one deviation indicates one or more maintenance related operations: and detect the maintenance mode operation of the elevator system in response to the detection of the at least one deviation.
9. The monitoring unit according to claim 8, further configured to generate to a remote monitoring unit an indication indicating the maintenance mode operation of the elevator system.
10. The monitoring unit according to claim 8, wherein the motion data comprises an acceleration profile of the elevator car,a speed profile of the elevator car,a position profile of the elevator car,and/or a jerk profile of the elevator car.
11. The monitoring unit according to claim 8, wherein each of the at least one reference motion profile of the elevator car represents a motion profile characteristic of the elevator car,when the elevator system is operating in a normal operation mode.
12. The monitoring unit according to claim 9, wherein the generated indication further comprises an instruction to ignore subsequent fault codes from said elevator system.
13. The monitoring unit according to claim 12, further configured to: continue the obtaining of the motion data and the comparing of the obtained motion data to the at least one respective reference drive motion profile of the elevator car after generating the indication; detect an ending of the deviation between the obtained motion data and the at least one respective reference drive motion profile of the elevator car; and generate to the remote monitoring unit a second indication indicating the ending of the maintenance mode operation of the elevator system.
14. The monitoring unit according to claim 13, wherein the second indication further comprises an instruction to terminate the ignoring of the subsequent fault codes from said elevator system.
15. An elevator system for detecting a maintenance mode operation of an elevator system,the elevator system comprising: at least one elevator car; and the monitoring unit according to claim 8.
16. A computer program comprising instructions which, when the program is executed by a control unit, cause the control unit to carry out the method according to claim 1.
17. A tangible non-volatile computer-readable medium comprising the computer program according to claim 16.
18. The method according to claim 2, wherein the motion data of the elevator car comprises an acceleration profile of the elevator car, a speed profile of the elevator car, a position profile of the elevator car, and/or a jerk profile of the elevator car.
19. The method according to claim 2, wherein each of the at least one reference motion profile of the elevator car represents a motion profile characteristic of the elevator car, when the elevator system is operating in a normal operation mode.
20. The method according to claim 3, wherein each of the at least one reference motion profile of the elevator car represents a motion profile characteristic of the elevator car, when the elevator system is operating in a normal operation mode.
Description
BRIEF DESCRIPTION OF FIGURES
[0026] The embodiments of the invention are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings.
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF THE EXEMPLIFYING EMBODIMENTS
[0033]
[0034] The elevator system 100 according to the invention may further comprise one or more other known elevator related entities, e.g. hoisting system, user interface devices, safety circuit and devices, elevator door system, etc., which are not shown in
[0035] The elevator system 100 according to the invention may further comprise or at least be associated with a remote monitoring unit 140. The remote monitoring unit 140 may be located on-site, i.e. at the elevator system 100, or off-site, i.e. external to the elevator system 100, e.g. cloud server -based remote monitoring unit. The remote monitoring unit 140 may be e.g. a cloud server, a service center, a maintenance center, or a data center. The remote monitoring unit 140 may receive fault codes from the elevator system 100, e.g. from the elevator control system 150 and/or from the monitoring unit 130. The remote monitoring unit 140 may further generate, service needs e.g. maintenance orders, based on the received fault codes from the elevator system 100, for example to at least one maintenance person. The control unit 130 and the remote monitoring unit 140 may be communicatively coupled to each other. The communication between the control unit 130 and the remote monitoring unit 140 may be based on one or more known communication technologies, either wired or wireless.
[0036] A drive motion profile of an elevator car 110 represents a motion of said elevator car as a function of time during at least one travel, i.e. journey, of the elevator car 110. The drive motion profile of the elevator car 110 may be an acceleration profile of the elevator car 110, a speed profile of the elevator car 110, a position profile of the elevator car 110, or a jerk, i.e. change of the acceleration, profile of the elevator car 110.
[0037] Now, at least some aspects of the present invention are described by referring to
[0038] At a step 310, the monitoring unit 130 obtains motion data representing at least one drive motion profile of the elevator car 110 of the elevator system 100. The motion data may be obtained by at least one sensor device of the one or more sensor devices 650 of the monitoring unit 130, for example, but not limited to, the at least one accelerometer. The obtained motion data may comprise an acceleration profile of the elevator car 110, a speed profile of the elevator car 110, a position profile of the elevator car 110, and/or a jerk profile of the elevator car 110. In other words, the monitoring unit 130 obtains data representing the acceleration of the elevator car 110 as a function of time, the speed of the elevator car 110 as a function of time, the location of the elevator car 110 as a function of time, and/or the jerk of the elevator car 110 as a function of time.
[0039] At a step 320, the monitoring unit 130 compares the obtained motion data to at least one respective, i.e. corresponding, reference drive motion profile of the elevator car 110. Each of the at least one reference motion profile of the elevator car 110 may represent a drive motion profile characteristic of the elevator car 110, when the elevator system 100 is operating in a normal operation mode. The at least one reference drive motion profile of the elevator car 110 may comprise a reference acceleration profile of the elevator car 110, a reference speed profile of the elevator car 110, a reference position profile of the elevator car 110, and/or a reference jerk profile of the elevator car 110. According to a non-limiting example, the at least one reference drive motion profile of the elevator car 110 may correspond to one or more of the example drive motion profiles 202-208 illustrated in
[0040] At a step 330, the monitoring unit 130 detects at least one deviation between the obtained motion data and the respective at least one reference motion profile, wherein the at least one deviation indicates one or more maintenance related operations of the elevator system 100. In other words, the at least one deviation may indicate that one or more maintenance related operations of the elevator system 100 may be in progress, i.e. going on, for example by at least one maintenance person. The indication of the one or more maintenance operations of the elevator system 100, in turn may indicate that the elevator system 100 is in the maintenance operation mode. When the elevator system 100 is in the maintenance operation mode a maintenance person, e.g. a technician, may control, i.e. drive, the elevator car 110 along the elevator shaft 120, while providing one or more maintenance operations, e.g. checking the elevator shaft 120 condition. The controlling of the elevator car 110 during the maintenance operation mode may be performed by the maintenance person for example from the roof of the elevator car 110 via a user interface device, e.g. a maintenance access panel (MAP). Alternatively or in addition, the controlling of the elevator car 110 in the maintenance operation mode by the maintenance person may comprise use of two buttons of the user interface device to enable the maintenance mode in the elevator control system 150. The at least one drive motion profile of the elevator car 110 in the maintenance operation mode may deviate from the at least one drive motion profile of the elevator car 110, when the elevator system is operating in the normal operation mode for example, but is not limited to, in the following ways: [0041] a) the jerk and/or a maximum acceleration of the elevator car 110 may have lower values in the maintenance operation mode to produce smoother and slower drive motion profile; [0042] b) the maximum speed of the elevator car 110 may be substantially slower in the maintenance operation mode, e.g. in the maintenance operation mode the maximum speed of the elevator car 110 may be e.g. 0.3 m/s or even slower, e.g. 0.03 m/s, whereas according to the speed profile of the elevator car 110, when the elevator system 100 is operating in the normal operation mode, the maximum speed of the elevator car 110 may be, e.g. 1.0 m/s; [0043] c) the jerk in the deceleration of the elevator car 110 and the deceleration values in a stopping phase of the elevator car 110 may have lower values in the maintenance operation mode; and/or [0044] d) stopping of the elevator car 110 may have different at least one motion profile, for example in the maintenance mode operation fast speed/torque ramps may be used instead of smoothed at least one drive motion profile of the elevator car 110, when the elevator system 100 is operating in the normal operation mode.
[0045] If the monitoring unit 130 detects for example at least one of the above-mentioned example deviations a)-d) between the obtained motion data and the respective at least one reference motion profile, it may indicate that the one or more maintenance related operations of the elevator system 100 may be in progress, which in turn may indicate that the elevator system 100 is in the maintenance operation mode.
[0046]
[0047] At a step 340, in response to the detection of the at least one deviation between the obtained motion data and the respective at least one reference motion profile, the monitoring unit 130 detects, i.e. identifies, the maintenance mode operation of the elevator system 100, i.e. that the elevator system 100 is operating in the maintenance operation mode.
[0048] According to an example of the invention, in addition to the detection of the maintenance mode operation of the elevator system 100, one or more defects of the elevator system 100 may be detected in response to the detection of the at least one deviation between the obtained motion data and the respective at least one reference motion profile. For example, correction drives, re-leveling drives, and/or shaft set-up drives of the elevator car 110 may cause at least one deviation in the drive motion profile of the elevator car 110. For example, if the obtained motion data indicates that the elevator car 110 performs several re-levelings, floor magnets may need to be checked for possible defects. The monitoring unit 130 may define based on the at least one deviation 420, e.g. the type and/or amount of the at least one deviation 420, and/or the drive motion profile in which the at least one deviation is detected, whether the at least one deviation between the obtained motion data and the respective at least one reference motion profile indicates the maintenance mode operation of the elevator system 100 or the one or more defects of the elevator system 100. Moreover, the monitoring unit 130 may define the cause of the one or more defects of the elevator system 100 based on the at least one deviation 420, e.g. the type and/or amount of the at least one deviation 420, and/or the drive motion profile in which the at least one deviation is detected.
[0049] The monitoring unit 130 may further generate at a step 350 to a remote monitoring unit 140 an indication indicating the maintenance mode operation of the elevator system 100. The generated indication may for example be at least one control signal comprising the indication of the maintenance mode operation of the elevator system 100.
[0050] Furthermore, in response to receiving the indication from the control unit 130 the remote monitoring unit 140 may ignore, i.e. omit, subsequent fault codes from said elevator system 100, i.e. from the elevator system 100 from which the indication is received. Alternatively or in addition, the indication may further comprise an instruction for the remote monitoring unit 140 to ignore subsequent fault codes from said elevator system 100, i.e. from the elevator system 100 from which the indication is received. The ignoring may comprise e.g. that service needs are not generated by the remote monitoring unit 140 in response to receiving the subsequent fault codes from the elevator system 100. This enables that unnecessary, i.e. incorrect, fault codes caused by one or more maintenance related operations performed by the at least one maintenance person during a maintenance visit to the elevator system 100, do not lead to a generation of unnecessary, i.e. incorrect, service needs by the remote monitoring unit 140. This, in turn, may increase accuracy of the generated service needs and decrease unnecessary maintenance visits.
[0051]
[0052] At a step 520, the control unit 130 may detect ending of the deviation between the obtained motion data and the at least one respective reference drive motion profile of the elevator car 110. In other words, the control unit 130 may detect that the elevator system 100 is not operating in the maintenance operation mode anymore.
[0053] At a step 530, in response to the detecting ending of the deviation between the obtained motion data and the at least one respective reference drive motion profile of the elevator car 110, the control unit 130 may generate a second indication to the remote monitoring unit 140. The second indication may indicate an ending of the maintenance mode operation of the elevator system 100, i.e. that the elevator system 100 is not operating in the maintenance mode anymore, and/or that the elevator system 100 is operating in the normal operation mode again. The generated second indication may for example be at least one second control signal comprising the indication of ending of the maintenance mode operation of the elevator system 100 and/or the normal operation mode of the elevator system 100.
[0054] The remote monitoring unit 140 may terminate the ignoring of the subsequent fault codes from said elevator system 100, i.e. from the elevator system 100 from which the second indication is received, in response to receiving the second indication from the control unit 130. Alternatively or in addition, the second indication may further comprise an instruction for the remote monitoring unit 140 to terminate the ignoring of the subsequent fault codes from said elevator system 100, i.e. from the elevator system 100 from which the second indication is received.
[0055] According to an example of the invention, the monitoring unit 130 may further obtain door data from a door sensor device arranged to at least one door of the elevator car 110. The door sensor unit may be communicatively coupled to the monitoring unit 130. The communication between the door sensor unit and the monitoring unit 130 may be based on one or more known communication technologies, either wireless or wired. In the maintenance operation mode elevator calls, e.g. landing calls and/or elevator car calls, and door operations are disabled. Thus, if the monitoring unit 130 detects based on the obtained door data that the at least one door remains closed after the drive, it provides a further indication of the maintenance mode operation of the elevator system 100. This enables a use of additional information about the door state in the detection of the maintenance mode operation of the elevator system 100, which in turn improves accuracy and sensitivity of the detection of the maintenance mode operation of the elevator system 100. The monitoring unit 130 may further provide the further indication of the maintenance mode operation of the elevator system 100 to the remote monitoring unit 140.
[0056] Alternatively or in addition, the detection of the maintenance mode operation of the elevator system 100 as described above enables that recorded sound samples during the maintenance mode operation of the elevator system 100 by the at least one microphone of the monitoring unit 130 may be provided to the remote monitoring unit 140 and/or one or more databases. The sound sample may for example be used for data analytics, e.g. detected energy and frequencies when a counterweight passes the at least one microphone may be used for inspecting a condition of counterweight sliding guide shoes and/or bearings, and/or a detected sharp noise at a specific position inside the elevator shaft 120, e.g. at a specific landing, may be used for detecting that something is hitting the elevator car 110 at that position.
[0057] Alternatively or in addition, the detection of the maintenance mode operation of the elevator system 100 as described may be used in a definition of an availability time of the elevator system 100. For example, a maintenance time of the elevator system 100, i.e. a duration of the maintenance mode operation of the elevator system 100, may be defined based on the detection of the maintenance mode operation of the elevator system 100 and the detection of the ending of the maintenance mode operation of the elevator system 100. The maintenance time of the elevator system 100 may be used in the definition of the availability time of the elevator system 100. The availability time of the elevator system 100 may be defined for example based on the following definition: availability = (a running time + a waiting time - a faulted time - the maintenance time) / total time.
[0058]
[0059] The specific examples provided in the description given above should not be construed as limiting the applicability and/or the interpretation of the appended claims. Lists and groups of examples provided in the description given above are not exhaustive unless otherwise explicitly stated.