Monolithic weighing block
11808618 · 2023-11-07
Assignee
Inventors
- Jan Gottfriedsen (Waldfischbach-Burgalben, DE)
- Thorsten ASAL (Kaiserslautern, DE)
- Tobias Stellwagen (Kaiserslautern, DE)
- Jan-David Klingelhöfer (Kaiserslautern, DE)
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B22F5/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01G21/24
PHYSICS
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A monolithic weighing block is produced according to the principle of additive manufacturing, that is, 3D printing.
Claims
1. A weighing block which extends in a longitudinal direction, in a transverse direction orthogonal to the longitudinal direction, and in a vertical direction orthogonal to the longitudinal direction and transverse direction, the weighing block comprising: (a) a fixed base extending in the longitudinal direction from a first block end to a second block end; (b) a first control arm and a second control arm, the first control arm extending in the longitudinal direction from a first control arm first end region to a first control arm second end region and being connected to the fixed base via a first control arm supporting pivot, the second control arm extending in the longitudinal direction from a second control arm first end region to a second control arm second end region and being connected to the fixed base via a second control arm supporting pivot; (c) a load receiver connected to the first control arm via a first control arm pivot and connected to the second control arm via a second control arm pivot, the load receiver for receiving a weight force introduced along the vertical direction so as to be guided by the first control arm and second control arm relative to the fixed base in a direction parallel to the vertical direction; (d) wherein the fixed base, the first control arm, the first control arm supporting pivot, the first control arm pivot, the second control arm, the second control arm supporting pivot, the second control arm pivot, and the load receiver are built up layer by layer by one or more additive manufacturing techniques; (e) wherein each of the fixed base, the load receiver, a lever connected between the fixed base and the load receiver, a coupling element associated with the lever, the first control arm, the second control arm, a load pivot associated with the lever, and each other pivot of the weighing block represents a respective component of the weighing block; (f) wherein in a section transverse to the longitudinal direction, each component of the weighing block forms a respective cross section that defines a respective envelope of the section, each of at least two of the envelopes of the section encompassing several separate partial areas of the respective component; and (g) wherein the at least two of the envelopes of the section at least partially overlap and at least one partial area of one of the at least two of the envelopes of the section lies inside the envelope of the other one of the at least two of the envelopes of the section.
2. The weighing block of claim 1 wherein the lever connected between the fixed base and the load receiver includes a first lever extending between a first lever first end region and a first lever second end region, the first lever in the first lever first end region being attached to a first coupling element comprising a first coupling element load pivot for transmitting a force, the first lever also being connected to the fixed base via a first lever supporting pivot, the first lever supporting pivot forming a first lever supporting pivot axis and the first coupling element load pivot forming a first coupling element load pivot axis.
3. The weighing block of claim 2 wherein the first coupling element load pivot comprises a respective flexural pivot in which at least two material bars are arranged with respect to each other such that in a projection along the first coupling element load pivot axis one of the material bars forms an angle α with another one of the material bars, where 45°≤α≤135°.
4. The weighing block of claim 3 wherein an additional first lever supporting pivot is connected to the first lever in the first lever first end region and has an additional first lever supporting pivot axis, the additional first lever supporting pivot comprising a respective flexural pivot in which at least two material bars are arranged with respect to each other such that in a projection along the additional first lever supporting pivot axis one of the material bars forms an angle α with another one of the material bars, where 45°≤α≤135°.
5. The weighing block of claim 3 wherein two material bars of the at least two material bars intersect in the projection along the first coupling element load pivot axis.
6. The weighing block of claim 1 wherein the lever connected between the fixed base and the load receiver includes a first lever extending between a first lever first end region and a first lever second end region, the first lever in the first lever first end region being attached to a first coupling element, the first lever also being connected to the fixed base via a first lever supporting pivot, and wherein the first coupling element has two flexural pivots spaced apart from each other and connected to each other by a material web.
7. The weighing block of claim 1 wherein the first control arm supporting pivot, the first control arm pivot, the second control arm supporting pivot, and the second control arm pivot each lie at a respective corner of a parallelogram.
8. The weighing block of claim 1 further including a lever pivot connected to the lever, the lever pivot beings bordered, in relation to the direction of a pivot axis of the lever pivot, on one or both sides by a material section of the lever.
9. The weighing block of claim 1 wherein the lever at a respective end thereof is engaged with at least two pivots, each pivot forming a respective pivot axis extending parallel to a pivot axis direction and offset from each other, and wherein the at least two pivots engaged with the lever lie one behind the other in the pivot axis direction such that one of the pivots overlaps with another one of the pivots when viewed in the pivot axis direction.
10. The weighing block of claim 1 wherein the lever at a respective end thereof is engaged with two pivots each pivot forming a respective pivot axis extending parallel to a pivot axis direction and offset from each other such that a spacing between the two pivots in one of the longitudinal direction, transverse direction, and vertical direction is greater than zero and is smaller than the dimension of at least one of the pivots in the one of the longitudinal direction, transverse direction, and vertical direction.
11. The weighing block of claim 1 wherein the lever has a slot for receiving a first pivot.
12. The weighing block of claim 11 wherein the slot has a wall section from which a first supporting section projects in a first side direction for connection to the first pivot, and wherein a further supporting section projects from the wall section in a second side direction opposite to the first side direction for connection to a further pivot.
13. The weighing block of claim 12 characterized in that the first supporting section and the further supporting section form a Z-shaped cross section with the wall in a plane extending transverse to a plane of the wall.
14. The weighing block of claim 1: (a) wherein the lever connected between the fixed base and the load receiver includes a first lever extending between a first lever first end region and a first lever second end region; and (b) further including a second lever extending between a second lever first end region and a second lever second end region, the second lever being connected at the second lever first end region to the first lever second end region via a coupling element having a coupling element load pivot and being connected at the second lever second end region to the fixed base via a second lever supporting pivot.
15. The weighing block of claim 14 wherein one of the first lever and second lever has an opening in which a section of the other one of the first lever and second lever is positioned.
16. The weighing block of claim 1 wherein: (a) the first control arm and the second control arm extend parallel to each other; and (b) the fixed base extends in the longitudinal direction from the first block end (i) between the first control arm and the second control arm, or (ii) through the load receiver, or (iii) both through the load receiver and between the first control arm and the second control arm.
17. The weighing block of claim 1 wherein the load receiver or the fixed base or both the load receiver and the fixed base is penetrated by a respective opening running in the longitudinal direction, in which opening at least one supporting pivot is positioned.
18. The weighing block of claim 1 wherein the lever is bordered on both sides in the transverse direction by a further lever, the further lever being bordered on both sides in the transverse direction by the fixed base.
19. The weighing block of claim 1: (a) wherein the lever is engaged with a load pivot; (b) wherein at least one of the load pivot, the first control arm supporting pivot, the second control arm supporting pivot, the first control arm pivot, and the second control arm pivot comprises a respective flexural pivot including at least three material bars; and (c) wherein, in a projection along a pivot axis of the respective flexural pivot, a first one of the at least three material bars forms an angle (a) with a second and third one of the at least three material bars, where 45°≤α≤135°.
20. The weighing block of claim 19 wherein in the projection along the pivot axis of the respective flexural pivot, a first one of the at least three material bars intersects with a second and third one of the at least three material bars.
21. The weighing block of claim 1: (a) wherein the lever is engaged with a load pivot; (b) further including a coupling element engaged with the lever; and (c) wherein at least one part of the lever, or at least one part of one of the first control arm and second control arm, or at least part of the fixed base, or at least part of the load receiver or at least part of the coupling element comprises a framework structure.
22. The weighing block of claim 1: (a) wherein the lever extends along a lever longitudinal axis, the lever at each point along the length thereof along the lever longitudinal axis defining a lever cross section envelope perpendicular to the lever longitudinal axis; and (b) wherein for each respective point along at least 50% of the length of the lever along the lever longitudinal axis, the lever cross section envelope at that respective point includes two or more separate partial areas of the lever and the sum of the two or more separate partial areas of the lever is less than the area of the lever cross section envelope.
23. The weighing block of claim 1: (a) wherein the lever is engaged with a load pivot, wherein the load pivot and each other pivot included in the weighing block extends along a respective pivot axis; and (b) wherein the respective pivot axis of one of the pivots extends non-parallel to the respective pivot axis of a different one of the pivots.
24. The weighing block of claim 1 wherein the weighing block is formed partly or completely of metal.
25. A process for producing the weighing block of claim 1 wherein the fixed base, the load receiver, the control arms, and pivots are formed by repeatedly depositing thin material layers.
26. The process of claim 25 wherein the thickness dimension of each material layer extends in the longitudinal direction with a first deposited layer located at the first block end.
27. The process of claim 25 wherein a material buildup of a first component of the weighing block is interrupted by a material buildup of a second component of the weighing block, the first component comprising the fixed base, or the load receiver, or one the control arms, or one of the pivots and the second component comprising a component of the weighing block other than the first component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF REPRESENTATIVE EMBODIMENTS
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(16) The parallel control arms L.sub.o, L.sub.u extend in the longitudinal direction X up to a load receiver A, which is provided for receiving a weight force indicated by an arrow. The parallel control arms L.sub.o, L.sub.u engage on the load receiver, in each case via two control arm pivots G.sub.R lying one behind the other in the transverse direction Y. The pivot axes formed by the control arm pivots and the supporting pivots lie at the corners of a parallelogram, with the result that the load receiver A is guided parallel relative to the fixed base in the vertical direction Z by the parallel control arms L.sub.o, L.sub.u.
(17) Not only the protruding section of the fixed base F, but also a first control arm M and a second control arm H coupled thereto extend in the vertical direction Z between the upper and the lower parallel control arms. The second control arm H protrudes through the load receiver A in the longitudinal direction X and, at its free end, cooperates with a first part Q.sub.1 of an optical sensor Q, which detects the deflection of the lever relative to a second part Q.sub.2 of the optical sensor. The fixed base F also protrudes through an opening in the load receiver A in the longitudinal direction X and carries the second part Q.sub.2 of the optical sensor Q.
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(23) For the space-saving arrangement of the two levers, the first lever H has a clearance running in the longitudinal direction X passing through it, which is occupied by the second lever M. Both levers are at least partly formed as a lattice design.
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(25) The lower load pivot G.sub.L is arranged in a slot T of the lever M. In the transverse direction Y, the slot T has two wall sections W parallel to each other, which receive the lower load pivot G.sub.L between them. At their lower end, the two wall sections W are connected to each other by a common supporting section V. The lower load pivot G.sub.L engages on this supporting section V, in order to introduce the lever force transmitted from the first lever H through the coupling element K into the lever M. On the outer side of the two wall sections, facing away from the lower load pivot in each case, a supporting pivot G.sub.S is provided in each case, which braces the lever M on the fixed base, which is not represented (wherein
(26) The two supporting pivots G.sub.S at the first end region M.sub.1 of the lever M define the pivot axis, about which the lever is pivotable relative to the fixed base. The distance between the common pivot axis A.sub.GS of the two supporting pivots G.sub.S lying one behind the other in the transverse direction Y and the pivot axis A.sub.GL of the lower load pivot G.sub.L defines a short lever arm of the lever M. In order to achieve high transmission ratios, the distance should be chosen to be as small as possible. Although the pivots G.sub.L, G.sub.S defining the named axial distance have a certain extension (which is formed in particular by the bars of the flexural pivot) transverse to their pivot axes, the pivot axes can be formed very close to each other because of the arrangement of the respective pivots, chosen to be offset with respect to each other in the transverse direction Y.
(27) For this, the upper load pivot G.sub.L of the second coupling element K in
(28) As mentioned,
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(31) The coil P and the permanent magnet D are arranged, in the longitudinal direction X, inside an opening provided in the load receiver A, in order to be able to form maximum lever lengths and transmissions in as short as possible an installation space in the longitudinal direction X.
(32) The individual components of the weighing block according to the invention can advantageously penetrate each other in order thereby to reduce installation space. The penetration can be effected in the simplest case in that a first component has an opening into which the other component protrudes. However, the components can particularly preferably also interpenetrate each other, which is to be explained with reference to
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(36) The embodiment illustrated in
(37) As used herein, whether in the above description or the following claims, the terms “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” and the like are to be understood to be open-ended, that is, to mean including but not limited to. Also, it should be understood that the terms “about,” “substantially,” and like terms used herein when referring to a dimension or characteristic of a component indicate that the described dimension/characteristic is not a strict boundary or parameter and does not exclude variations therefrom that are functionally similar. At a minimum, such references that include a numerical parameter would include variations that, using mathematical and industrial principles accepted in the art (e.g., rounding, measurement or other systematic errors, manufacturing tolerances, etc.), would not vary the least significant digit.
(38) Any use of ordinal terms such as “first,” “second,” “third,” etc., in the following claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another, or the temporal order in which acts of a method are performed. Rather, unless specifically stated otherwise, such ordinal terms are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term).
(39) In the above descriptions and the following claims, terms such as top, bottom, upper, lower, vertical, and the like with reference to a given feature are made with reference to the orientation of the structures shown in the drawings and are not intended to exclude other orientations of the structures.
(40) The term “each” may be used in the following claims for convenience in describing characteristics or features of multiple elements, and any such use of the term “each” is in the inclusive sense unless specifically stated otherwise. For example, if a claim defines two or more elements as “each” having a characteristic or feature, the use of the term “each” is not intended to exclude from the claim scope a situation having a third one of the elements which does not have the defined characteristic or feature.
(41) The above described preferred embodiments are intended to illustrate the principles of the invention, but not to limit the scope of the invention. Various other embodiments and modifications to these preferred embodiments may be made by those skilled in the art without departing from the scope of the present invention. For example, in some instances, one or more features disclosed in connection with one embodiment can be used alone or in combination with one or more features of one or more other embodiments. More generally, the various features described herein may be used in any working combination.
LIST OF REFERENCE NUMBERS
(42) α angle of the bar in the flexural pivot β angle between two pivot axes displaced as far as the cut 1, 2 components of the weighing block (general) A load receiver A.sub.GL pivot axis of a load pivot A.sub.GR pivot axis of a control arm pivot A.sub.GS pivot axis of a supporting pivot B weighing block B.sub.1, B.sub.2 first/second block end C opening D permanent magnet E.sub.1, E.sub.2 mounting sections on the fixed base F fixed base G.sub.L load pivot G.sub.R control arm pivot G.sub.S supporting pivot H first lever H.sub.1, H.sub.2 first/second end region of the lever H K coupling element K.sub.W web of coupling element L load receiver L.sub.o upper control arm L.sub.u lower control arm M second lever M.sub.1, M.sub.2 first/second end region of the lever M P coil Q position detector Q.sub.1, Q.sub.2 elements of the position detector T slot T.sub.1, T.sub.2 partial areas V supporting section V.sub.1, V.sub.2 envelopes X/Y/Z longitudinal direction/transverse direction/vertical direction