Transportable Modules and/or Vehicle Enclosures
20230356251 · 2023-11-09
Inventors
Cpc classification
B05B16/20
PERFORMING OPERATIONS; TRANSPORTING
F26B25/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B16/60
PERFORMING OPERATIONS; TRANSPORTING
B05B16/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B16/20
PERFORMING OPERATIONS; TRANSPORTING
B05B16/40
PERFORMING OPERATIONS; TRANSPORTING
B05B16/60
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transportable module which when deployed forms at least part of a vehicle enclosure, the transportable module includes a first housing which houses at least part of an air handling unit, the housing including a rigid side wall or a rigid roof portion which is extendible to form at least part of an additional housing adjacent to the air handling unit; the additional housing being suitable for housing and fully enclosing a vehicle; whereby spraying and baking operations may be carried out within the additional housing whilst the vehicle is shielded from the surrounding environmental conditions; the air handling unit being configured to heat and/or cool air in order to provide heated or cooled air to the vicinity of the vehicle; and an extraction duct for removing air from the additional housing and for filtering the removed air prior to disposing of it into the surrounding environment.
Claims
1. A transportable module which when deployed forms at least part of a vehicle enclosure, said transportable module comprising a first housing which houses at least part of an air handling unit, said housing comprising a rigid side wall or a rigid roof portion which is extendible to form at least part of an additional housing adjacent to said air handling unit; said additional housing being suitable for housing and fully enclosing a vehicle; whereby spraying and baking operations may be carried out within said additional housing whilst said vehicle is shielded from the surrounding environmental conditions; said air handling unit being configured to heat and/or cool air in order to provide heated or cooled air to the vicinity of said vehicle; and an extraction duct for removing air from said additional housing and for filtering said removed air prior to disposing of it into the surrounding environment.
2. The transportable module according to claim 1, comprising a side wall portion which is stackable adjacent to said first housing during transportation and which is deployable to project upwards from said first housing, a roof portion which is also stackable with respect to said first housing during transportation and which is deployable to form a roof whilst resting on at least part of said side wall portion.
3. The transportable module according to claim 1, wherein said side wall portion is stacked above said housing and is pivotally secured to said housing.
4. The transportable module according to claim 1, wherein said roof portion is stacked above said side wall portion and is pivotally secured to said side wall portion.
5. The transportable module according to claim 1, comprising an actuator for driving the deployment of said side wall portion.
6. The transportable module according to claim 5, wherein said actuator comprises a hydraulic ram extending between said first housing and said side wall portion which when activated causes said side wall portion to pivot from a position where the side wall portion lays substantially flat on top of said first housing to an erect position where the side wall portion extends upwards from said first housing.
7. The transportable module according to claim 1, comprising an actuator for driving the deployment of said roof portion.
8. The transportable module according to claim 7, wherein said actuator comprises a hydraulic ram extending between said side wall portion and said roof portion which when activated causes said roof portion to pivot from a position where it lies against said side wall portion to a position where it extends laterally therefrom.
9. The transportable module according to claim 1, wherein said side wall portion incorporates at least one air duct through which air flows from said air handling unit to an inlet through which heated air enters a vehicle receiving portion when an enclosure is formed in part by said deployed module.
10. The transportable module according to claim 1, wherein said first housing comprises an extraction duct through which air in an enclosure formed in part by said deployed module may be drawn out of said vehicle receiving portion of said enclosure.
11. The transportable module according to claim 1, wherein said first housing comprises a fan for driving the circulation of air through the air handling unit and a vehicle receiving portion in said additional housing when an enclosure is formed in part by said deployed module.
12. The transportable module according to claim 1, wherein said first housing comprises a burner for heating air at a first temperature level suitable for spraying paint onto a vehicle and at a second temperature level suitable for baking said paint.
13. The transportable module according to claim 1, wherein said air handling unit comprises a heat exchanger for cooling air to a temperature suitable for spraying paint onto a vehicle.
14. The transportable module according to claim 1, wherein said first housing comprises a first wall located towards the front of said housing, a second wall located to one side of said housing, a third wall located towards the rear of said housing and a fourth wall located to one side of said housing; said deployable side wall portion being provided above said second side wall.
15. The transportable module according to claim 14, wherein said air handling unit is adjacent to said second side wall.
16. The transportable module according to claim 14, further comprising a floor portion above which said air handling unit is provided; said floor portion being configured to carry said air handling unit.
17. The transportable module according to claim 1, wherein said first housing comprises side walls, a roof and floor portions which each include a plurality of structural beams extending in respective orthogonal axes; said air handling unit being provided within said housing.
18. The transportable module according to claim 1, wherein said first housing comprises at least one separate rooms in addition to any room within which said air handling unit is located.
19. The transportable module according to claim 1, further comprising a deployable floor portion which during transportation may be positioned against said housing and which is deployable into a position where the floor portion extends laterally from said housing.
20. A spraying and baking vehicle enclosure being formed by at least two deployed modules according to claim 1, wherein respective roof portions of the deployed modules are secured to one another in order to form a vehicle receiving portion.
21. The enclosure according to claim 20, comprising a vehicle entrance formed between said deployed modules and at least one closure members capable of selectively closing said vehicle entrance.
22. The enclosure according to claim 20, comprising a vehicle exit formed between said deployed modules and at least one closure member capable of selectively closing said vehicle exit.
23. A transportable module which when deployed forms at least part of a vehicle enclosure, said transportable module comprising a first housing which houses at least part of an air handling unit, and an additional housing being suitable for housing and fully enclosing a vehicle; whereby spraying and baking operations may be carried out within said additional housing whilst said vehicle is shielded from the surrounding environmental conditions; said air handling unit being configured to heat and/or cool air in order to provide heated or cooled air to the vicinity of said vehicle; and an extraction duct for removing air from said additional housing and for filtering said removed air prior to disposing of it into the surrounding environment; wherein a wall is provided between said air handling unit and said additional housing; said wall closing one end of said additional housing.
24. A transportable module which when deployed forms at least part of a vehicle enclosure, said transportable module comprising a first housing which houses at least part of an air handling unit, and an additional housing being suitable for housing and fully enclosing a vehicle; whereby spraying and baking operations may be carried out within said additional housing whilst said vehicle is shielded from the surrounding environmental conditions; said air handling unit being configured to heat and/or cool air in order to provide heated or cooled air to the vicinity of said vehicle; and an extraction duct for removing air from said additional housing and for filtering said removed air prior to disposing of it into the surrounding environment; wherein said first housing is displaceable from a first position where it is located within said additional housing to a second position where it is located partially above or to one side of said additional housing; whereby the usable interior space of said additional housing is expanded.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE FIGURES
[0041]
[0042] Nevertheless, since in preferred embodiments both modules are identical, the detailed description will be provided with respect to transportable module 2. Transportable module 2 incorporates a housing 4 with a front wall 5 (see
[0043] The air handling unit employs a fan 17 which may draw fresh air in through a fresh air duct 18 and through a heat exchanger 19 for heating the air at either a level suitable for a spraying temperature within the enclosure or a baking temperature as appropriate. The heated air may then flow through a duct 20, which may be incorporated into the deployable side wall 21. In the upper portion of the deployable side wall 21, a vent 22 may be provided through which heated air enters the vehicle receiving volume of the enclosure. The air unit comprises an extraction duct 23 located adjacent to the floor of the housing, which causes the air to circulate or flow from upper regions of the vehicle enclosure to the bottom region. Extracted air may then be passed through a number of filters in order to remove contaminants prior to being expelled through a duct or chimney 28. In certain embodiments, the chimney may solely be used for any gaseous emissions produced by the heat exchanger. The heat exchanger 19 may be a direct fired gas burner or any other appropriate kind of heat exchanger. In such embodiments, the heat exchanger may also be equipped with a refrigeration cycle which may be employed to cool the circulated air rather to heat it.
[0044] During transportation the module 2 can carry on the roof of its housing both side wall 20 and roof portion 24. In preferred embodiments, side wall 21 is stacked on top of the housing whilst roof portion 24 is itself stacked on side wall portion 21. In preferred embodiments, side wall portion 21 is pivotally secured to an upper portion of the housing in order to be able to change configuration between the stacked configuration of
[0045] In a preferred embodiment, the air handling unit may raise the temperature of the incoming air at a temperature which could be as low as −5 degrees Celsius to 22 degrees Celsius to enable a suitable spray temperature to be achieved. The spray temperature is preferably between 15 and 30 degrees Celsius. Similarly, on the bake mode of operation, a temperature in excess of 50 degrees Celsius is envisaged over the entire vehicle containing enclosure to ensure complete curing of 2 pack materials. Preferably, the baking mode operations reaches a temperature between 50 and 75 degrees Celsius. In a preferred embodiment, the temperature reached is of 60 degrees Celsius. These temperatures may also be reached dependent upon the environmental conditions surrounding the enclosure by employing a refrigeration circuit in embodiments where one is provided.
[0046] Whilst the primary embodiment shows the combination of two oppositely disposed modules to form the vehicle receiving enclosure, further embodiments envisage a succession of modules of this kind which may be preferably aligned in the longitudinal direction of the enclosures.
[0047]
[0048] Nevertheless, since in preferred embodiments both modules incorporate an air handling unit, the detailed description will be provided with respect to transportable module 102. Transportable module 102 incorporates a housing 104 with a front wall 105 (see
[0049] The air handling unit employs a fan 117 (see
[0050] During transportation, the module 102 can carry on the roof of its housing both side wall 120 and roof portion 124. In preferred embodiments, side wall 121 is stacked on top of the housing whilst roof portion 124 is itself stacked on side wall portion 21. In preferred embodiments, side wall portion 121 is pivotally secured to an upper portion of the housing in order to be able to change configuration between the stacked configuration of
[0051] A number of support beams such as longitudinal beams 129 and 130 may be provided as part of the roof of the module 102. In further embodiments, a plurality of cross beams are also provided such as laterally extending beam 131. These are particularly advantageous in carrying the side wall portion 121 and roof portion 124 as shown in
[0052] In a preferred embodiment, the air handling unit may raise the temperature of the incoming air at a temperature which could be as low as −5 degrees Celsius to 22 degrees Celsius to enable a suitable spray temperature to be achieved. The spray temperature is preferably between 15 and 30 degrees Celsius. Similarly, on the bake mode of operation, a temperature in excess of 50 degrees Celsius is envisaged over the entire vehicle containing enclosure to ensure complete curing of 2 pack materials. Preferably, the baking mode operations reaches a temperature between 50 and 75 degrees Celsius. In a preferred embodiment, the temperature reached is of 60 degrees Celsius. These temperatures may also be reached dependent upon the environmental conditions surrounding the enclosure by employing a refrigeration circuit in embodiments where one is provided.
[0053] Whilst the primary embodiment shows the combination of two oppositely disposed modules to form the vehicle receiving enclosure, further embodiments envisage a succession of modules of this kind which may be preferably aligned in the longitudinal direction of the enclosures.
[0054]
[0055] In one embodiment, the air handling unit is provided centrally and may be configured to heat either of the adjacent vehicle enclosures. The air handling unit may for example be able to recycle the heated air from a first unit into a second adjacent unit in order to allow more rapid temperature rises suitable for baking paint. For example, in a mode of operation, a vehicle may be prepared, and spray painted at a relatively low or near ambient temperature in a first enclosure. Once spraying is completed the air handling unit may be configured to heat the temperature in said first enclosure to a higher temperature in order to facilitate baking of the paint. In the second adjacent enclosure, a vehicle may be prepared and sprayed at relatively low or ambient temperature and thereafter once the baking has been completed in the first enclosure, a pump may force the heated air from the first enclosure into the second enclosure in order to reach a temperature suitable for baking. By so doing, the first vehicle enclosure may also be replenished with fresh air for the painting of a subsequent vehicle whilst the heated air from the first enclosure may serve as the necessary temperature for heating the second enclosure. The air handling unit may incorporate an exhaust system to draw in from either of the adjacent enclosures as appropriate.
[0056] In further embodiments, the air handling module may operate in conjunction with 3 or 4 adjacent vehicle modules and a controller may be provided to cause the flow of air from any of the vehicle enclosure to any other one of the vehicle enclosures.
[0057] The junction members may include I- or T- beams, box sections, or plates which are either bolted or welded to the frames of the respective adjacent modules.
[0058]
[0059] During transportation, side walls 209, 210, 211 and 212 rest against a portion of the air handling unit as shown in
[0060]
[0061] A central vehicle enclosure 217 may be formed as the result of the deployment of roof leaf 214 provided a second additional vehicle enclosure 218 is positioned at a sufficient distance from the first vehicle enclosure 213 in order to accommodate the central vehicle enclosure 217.
[0062] In other embodiments, one or both of the cooperating vehicle enclosures may primarily be an air handling unit whilst the central vehicle enclosure is the primary vehicle receiving portion of the assembled structure.
[0063] In further embodiments, one of the cooperating vehicle enclosures may be provided with the entirety of the leaves which together form the roof of the central vehicle enclosure. These may be stacked during transportation and then deployed as appropriate. The deployment may either require external displacement means such as a crane or other lifting contraption or be facilitated by integral actuators such as hydraulic rams or motors.
[0064] Additional junction members may be provided for securing the leaves of the roof together. In certain embodiments, there may be no floor in the central enclosure whilst in other embodiments a floor may also be formed by one or more leaves of the vehicle enclosures. The floor may for example be formed by the combination of two leaves from each one of the side enclosures.
[0065]
[0066] The embodiment of
[0067] It also allows the extraction of air to be in the roof of the enclosure whilst still allowing for a particularly compact structure during transportation.
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