DUAL-STRAP HOISTING DEVICE AND PATIENT LIFT APPARATUS COMPRISING THE SAME
20230363966 · 2023-11-16
Inventors
- Petrus Henricus Maria Stokman (Kaiseraugst, CH)
- Tiago DE SEIXAS GUIMARÃES (Senhora da Hora, PT)
- Henrique GONÇALVES (Alfena, PT)
- Mark Monteiro (Badhoevedorp, NL)
Cpc classification
International classification
Abstract
There is in particular described a hoisting device for a patient lift apparatus, comprising first and second lifting straps configured to selectively lift or lower a patient, first and second winding spools configured to allowing winding or unwinding of the first and second lifting straps, respectively, and a driving arrangement configured to drive the first and second winding spools so as to selectively wind or unwind the first and second lifting straps. The driving arrangement comprises a first electric motor in driving connection with the first winding spool and a second electric motor sin driving connection with the second winding spool, the first and second electric motors being operable in synchronism to wind or unwind the first and second lifting straps. The hoisting device further comprises a first guide roller whose circumferential surface contacts a first side of the first lifting strap and a second guide roller whose circumferential surface contacts a first side of the second lifting strap. Each of the first and second guide rollers is supported by a one-way bearing configured such that each of the first and second guide rollers is forcibly driven into rotation upon unwinding of the associated lifting strap from the associated winding spool and is free to rotate in an opposite direction upon winding of the associated lifting strap onto the associated winding spool. Each of the first and second guide rollers is forcibly driven into rotation upon unwinding of the associated lifting strap from the associated winding spool such that a tangential speed of the circumferential surface of each of the first and second guide rollers is greater than an effective tangential speed at which the associated lifting strap is unwound from the associated winding spool.
Claims
1-18. (canceled)
19. A hoisting device for a patient lift apparatus, comprising: first and second lifting straps configured to selectively lift or lower a patient; first and second winding spools configured to allow winding or unwinding of the first and second lifting straps, respectively; and a driving arrangement configured to drive the first and second winding spools so as to selectively wind or unwind the first and second lifting straps, wherein the driving arrangement comprises a first electric motor in driving connection with the first winding spool and a second electric motor in driving connection with the second winding spool, the first and second electric motors being operable in synchronism to wind or unwind the first and second lifting straps, wherein the hoisting device further comprises a first guide roller whose circumferential surface contacts a first side of the first lifting strap and a second guide roller whose circumferential surface contacts a first side of the second lifting strap, wherein each of the first and second guide rollers is supported by a one-way bearing configured such that each of the first and second guide rollers is forcibly driven into rotation upon unwinding of the associated lifting strap from the associated winding spool and is free to rotate in an opposite direction upon winding of the associated lifting strap onto the associated winding spool, and wherein each of the first and second guide rollers is forcibly driven into rotation upon unwinding of the associated lifting strap from the associated winding spool such that a tangential speed of the circumferential surface of each of the first and second guide rollers is greater than an effective tangential speed at which the associated lifting strap is unwound from the associated winding spool.
20. The hoisting device according to claim 19, wherein each of the first and second guide rollers is forcibly driven into rotation by the associated electric motor via a geartrain.
21. The hoisting device according to claim 20, wherein each geartrain includes a toothed wheel coupled to the associated winding spool, a gear wheel coupled to the one-way bearing of the associated guide roller, and an intermediate pinion wheel meshing with the toothed wheel and with the gear wheel.
22. The hoisting device according to claim 19, wherein a ratio of the tangential speed of the circumferential surface of each of the first and second guide rollers to the effective tangential speed at which the associated lifting strap is unwound from the associated winding spool is greater than 1 and up to the order of 2 to 2.5.
23. The hoisting device according to claim 19, further comprising a first spring-loaded idle roller whose circumferential surface contacts a side of the first lifting strap, opposite to the first side, and a second spring-loaded idle roller whose circumferential surface contacts a side of the second lifting strap opposite to the first side, wherein each of the first and second spring-loaded idle rollers is urged towards the associated guide roller to press the associated lifting strap against the associated guide roller.
24. The hoisting device according to claim 19, further comprising a third guide roller whose circumferential surface contacts the first lifting strap and a fourth guide roller whose circumferential surface contacts the second lifting strap, wherein each of the third and fourth guide rollers is journaled in an associated bushing through which the associated lifting strap is guided, the bushing being allowed to move away from a default position, within a limited range of movement, in case of a slackening of the associated lifting strap to cause activation of an associated microswitch designed to signal that the associated electric motor should be turned off.
25. The hoisting device according to claim 19, wherein each of the first and second electric motors drives the associated winding spool through a worm gear.
26. The hoisting device according to claim 19, wherein each of the first and second winding spools is coupled to a pair of axially spaced-apart toothed wheels cooperating with a driving pinion driven by the associated electric motor, each winding spool being positioned between the pair of axially spaced-apart toothed wheels.
27. The hoisting device according to claim 19, wherein each of the first and second winding spools further comprises a centrifugal brake element configured to stop undesired swift unwinding of each lifting strap.
28. The hoisting device according to claim 19, further comprising a strain gauge load cell configured to measure load applied on the hoisting device, which strain gauge load cell is positioned in a spacing located between the first and second winding spools.
29. The hoisting device according to claim 28, wherein the strain gauge load cell is designed to provide a measurement of the weight of the patient being lifted by the hoisting device.
30. The hoisting device according to claim 28, further comprising a display to provide an indication of the load measured by the strain gauge load cell.
31. The hoisting device according to claim 28, wherein the strain gauge load cell is interposed between a structural frame of the hoisting device and a mounting element used to hang the hoisting device on a corresponding support of the patient lift apparatus.
32. The hoisting device according to claim 19, further comprising a battery supplying power to the hoisting device.
33. The hoisting device according to claim 32, wherein the battery is a rechargeable battery.
34. A patient lift apparatus comprising a hoisting device according to claim 19.
35. The patient lift apparatus according to claim 34, wherein the patient lift apparatus further comprises a static support structure and a pivotable transfer structure that is pivotably supported by a bearing portion of the static support structure so as to pivot about a substantially vertical pivot axis, the hoisting device being provided at a radial outward end portion of the pivotable transfer structure.
36. A hoisting device for a patient lift apparatus, comprising: first and second lifting straps configured to selectively lift or lower a patient; first and second winding spools configured to allow winding or unwinding of the first and second lifting straps, respectively; and a driving arrangement configured to drive the first and second winding spools so as to selectively wind or unwind the first and second lifting straps, wherein the driving arrangement comprises a first electric motor in driving connection with the first winding spool and a second electric motor in driving connection with the second winding spool, the first and second electric motors being operable in synchronism to wind or unwind the first and second lifting straps, and wherein the hoisting device further comprises a strain gauge load cell configured to measure load applied on the hoisting device, which strain gauge load cell is positioned in a spacing located between the first and second winding spools.
37. The hoisting device according to claim 36, wherein the strain gauge load cell is designed to provide a measurement of the weight of the patient being lifted by the hoisting device.
38. The hoisting device according to claim 36, further comprising a display to provide an indication of the load measured by the strain gauge load cell.
39. The hoisting device according to claim 36, wherein the strain gauge load cell is interposed between a structural frame of the hoisting device and a mounting element used to hang the hoisting device on a corresponding support of the patient lift apparatus.
40. The hoisting device according to claim 36, further comprising a battery supplying power to the hoisting device.
41. The hoisting device according to claim 40, wherein the battery is a rechargeable battery.
42. A patient lift apparatus comprising a hoisting device according to claim 36.
43. The patient lift apparatus according to claim 42, wherein the patient lift apparatus further comprises a static support structure and a pivotable transfer structure that is pivotably supported by a bearing portion of the static support structure so as to pivot about a substantially vertical pivot axis, the hoisting device being provided at a radial outward end portion of the pivotable transfer structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0053] The present invention will be described in relation to various illustrative embodiments. It shall be understood that the scope of the invention encompasses all combinations and sub-combinations of the features of the embodiments disclosed herein.
[0054] As described herein, when two or more parts or components are described as being connected, secured or coupled to one another, they can be so connected, secured or coupled directly to each other or through one or more intermediary parts.
[0055] More specifically, the invention will be described in relation to various embodiments of a patient lift apparatus, as depicted in
[0056] Referring to the embodiment shown in
[0057] In the illustrated example, the static support structure 1A is a three-leg support structure configured to allow support of the patient lift apparatus 1 onto a floor portion FL. More specifically, the three-leg static support structure 1A comprises a longitudinal leg 11 and two lateral legs 12A, 12B extending transversally with respect to the longitudinal leg 11, the longitudinal leg 11 and the two lateral legs 12A, 12B extending from a base of the bearing portion 10, thereby forming an essentially T-shaped support structure. The legs 11, 12A, 12B are preferably secured to the base of the bearing portion 10 by means of bolts (or any other suitable securing means) to facilitate dismantling thereof from the base. In addition, the leg 11 is preferably designed to be dismantlable in two leg sections 11A, 11B.
[0058] In the illustrated example, the pivotable transfer structure is a substantially L-shaped structure comprising a substantially vertical mast section 20 extending from the bearing portion 10 along the pivot axis PA and a substantially horizontal boom section 25 extending perpendicularly to the pivot axis PA. The hoisting device 50 is provided at a radial outward end portion 1b of the boom section 25. The mast section 20 and boom section 25 are likewise preferably dismantlable. In the illustrated example the boom section 25 is connected to the mast section 20 via an intermediate coupling section 22 (here shown as a curved section). Releasable locking of the sections 20, 22, 25 one onto the other is ensured by removable locking pins 25.1 and 20.1. A removable locking pin 20.2 is further provided at a lower end of the mast section 20, next to a base 20A of the mast section 20.
[0059] Positioned on an intermediate portion of the mast section 20 is a control unit 40, including e.g. a remote control that can be used to control operation of the hoisting device 50 in a manner known as such in the art.
[0060] By way of preference, a longitudinal length L1 of the patient lift apparatus 1, as measured parallel to a length of the longitudinal leg 11 (see
[0061] In the illustrated example, the pivotable transfer structure 1B is pivotable by hand about the pivot axis PA. In other embodiments, additional means could be provided to automate such pivoting movement if needed or desirable.
[0062] In the context of the illustrated embodiment, a pivoting range, designated PR, of the pivotable transfer structure 1B is such that the pivotable transfer structure 1B is not allowed to move outside of an imaginary volume coinciding with a floor area covered by the static support structure 1A, the pivoting range PR of the pivotable transfer structure 1B being less than 180°. In use, the patient lift apparatus 1 is normally positioned against a wall of a room, with the longitudinal leg 11 extending away from the wall and the lateral legs substantially aligned with the wall. One of the lateral legs 12A, 12B can be positioned below the bed, which bed is aligned, longitudinally, with the longitudinal leg 11. The pivoting range PR does not exceed 180° to prevent the pivotable transfer structure 1B (and associated hoisting device 50) from inadvertently hitting the wall. In effect, a range-limiting mechanism is preferably provided to ensure that the pivoting range PR does not exceed a certain range.
[0063] Turning to
[0064]
[0065] All of the functional components of the hoisting device 50 (including the aforementioned built-in scale) are housed within a housing 51A-C, including a main housing element 51A, an upper housing element 51B, as well as a further housing element 51C surrounding a mounting element, designated by reference numeral 55, that is used to mount the hoisting device 50 under the boom section 25 (see also
[0066]
[0067] The mounting element 55 is secured mechanically to the hoisting device 50 to ensure adequate support thereof. As this will be described later on, the mounting element 55 is coupled to the built-in scale to measure load applied onto the hoisting device 50, but the mounting element 55 could alternatively be connected directly to a structural frame of the hoisting device 50.
[0068]
[0069]
[0070] Both of the aforementioned longitudinal mounting slot 250 and mounting aperture 250a communicate with the longitudinal inner channel 25a, the longitudinal mounting slot 250 being configured and dimensioned to receive and guide the neck section 55B of the mounting element 55. More specifically, in the illustrated embodiment, the neck section 55B can be slid along the longitudinal mounting slot 250 when no load is applied onto the mounting element 55. Conversely, as shown in
[0071] The boom section 25 and mounting element 55 may both be made of metal and the inner peripheral wall of the of the longitudinal inner channel 25a may be provided with a friction-enhancing sleeve or liner, which friction-enhancing sleeve or liner is preferably made of rubber.
[0072] In the illustrated example, the radial position of the hoisting device 50 is preferably adjustable along the radial outward end portion 1b of the boom section 25 over a range RA of the order of 100 mm or more. In that respect, the radial position of the hoisting device 50, as measured with respect to the pivot axis PA, is in particular adjustable from approximately 900 mm to 1'000 mm or more. One will understand that the effective range of operation of the patient lift apparatus 1 covers an arcuate region defined by variables PR and RA. It will be understood that the radial position of the hoisting device 50 along the boom section 25 is normally set once for good depending on the need, desire and corpulence of the patient and the relevant room configuration, and that this radial position is not normally adjusted during operation of the patient lift apparatus 1, it being however possible to carry out subsequent adjustments in case of need.
[0073]
[0074] The configuration of the hoisting device 50 takes inspiration from the known hoisting device disclosed in International (PCT) Publication No. WO 2005/074853 A1, however with a number of modifications and improvements. Like the known hoisting device, the hoisting device 50 includes first and second winding spools WA, WB that are configured to allow winding or unwinding of the first and second lifting straps 50a, 50b, respectively, as well as a driving arrangement configured to drive the first and second winding spools WA, WB so as to selectively wind or unwind the first and second lifting straps 50a, 50b.
[0075] A fundamental difference, however, resides in that the driving arrangement comprises a first electric motor MA (visible in
[0076] The winding spools WA, WB and electric motors MA, MB (and other components of the hoisting device 50) are supported by a structural frame 500 including a pair of spaced-apart side frames 501, 502. Most of the functional components of the hoisting device 50 are mounted between the side frames 501, 502, with a few exceptions. The first motor MA is for instance mounted on the outside of the first side frame 501, as shown in
[0077] The output of each worm gear TA, TB drives a corresponding pinion located on the other side of the relevant side frame 501, resp. 502, which pinion is not visible in
[0078] The aforementioned drive arrangement is especially an improvement over the known solution disclosed in International (PCT) Publication No. WO 2005/074853 A1 in that space can be freed between the two winding spools WA, WB to include additional components and functionalities, including e.g. a built-in scale.
[0079] A further difference with respect to the known hoisting device of WO 2005/074853 A1 resides in the provision of additional means ensuring adequate tension of the lifting straps 50a, 50b during unwinding operations, as will now be described with reference to
[0080] As shown in
[0081] In one embodiment, each guide rollers 70A, 70B could be forcibly driven into rotation by means of a separate motor. By way of preference, however each guide roller 70A, 70B is forcibly driven into rotation by the associated electric motor MA, resp. MB, via a geartrain as shown in
[0082] More specifically, each geartrain includes a toothed wheel 64 coupled to the associated winding spool WA, WB, a gear wheel 68 coupled to the one-way bearing of the associated guide roller 70A, 70B, and an intermediate pinion wheel 66 meshing with the toothed wheel 64 and with the gear wheel 68.
[0083] Even more specifically, each winding spool WA, WB is coupled to a pair of axially spaced-apart toothed wheels 64, as shown in
[0084] Thanks to the aforementioned gearing, each guide roller 70A, 70B is forcibly driven into rotation to create tension in the lifting strap 50a, resp. 50b upon unwinding from the associated winding spool WA, WB, thereby preventing jamming or blocking of the lifting straps 50a, 50b during unwinding operations.
[0085] Even more preferably, first and second spring-loaded idle rollers 72A, 72B are further provided for cooperation with the guide rollers 70A, 70B. More specifically, each spring-loaded idle roller 72A, 72B is provided such that a circumferential surface thereof contacts a side of the associated lifting strap 50a, resp. 50b, opposite to the side which contacts the circumferential surface of the guide roller 70A, 70B. Each idle roller 72A, 72B is urged under the action of a spring towards the associated guide roller 70A, 70B to press the associated lifting strap 50a, 50b against the associated guide roller 70A, 70B, thereby maintaining adequate friction and engagement to maintain tension in the lifting straps 50a, 50b during unwinding. As a result, a sliding movement is generated between each lifting strap 50a, 50b and the associated guide roller 70A, 70B due to the forced rotation thereof, and the thus generated friction has the effect of creating and maintaining tension in the lifting 50a, 50b as it is being unwound from the associated winding spool WA, WB.
[0086] From a general perspective, a ratio of the tangential speed of the circumferential surface of each of the first and second guide rollers 70A, 70B to the effective tangential speed at which the associated lifting strap 50a, 50b is unwound from the associated winding spool WA, WB is advantageously greater than 1 and up to the order of 2 to 2.5. In the illustrated example, the ratio of the relevant tangential speeds is actually determined by the pitch diameter D.sub.64 of the toothed wheel 64, the effective diameter of the winding spool WA, resp. WB in a fully wound state (referred to hereafter as D.sub.Wmax), and the effective diameter of the winding spool WA, resp. WB in a fully unwound state (referred to hereafter as D.sub.Wmin). By way of illustration, assuming a pitch diameter D.sub.64 of 108 mm, a maximum effective diameter D.sub.Wmax in the fully wound state of 91.3 mm, and a minimum effective diameter D.sub.Wmin in the fully unwound state of 53.2 mm, the tangential speed of the circumferential surface of each of the first and second guide rollers 70A, 70B will vary from 1.18 (=D.sub.64/D.sub.Wmax) to 2.03 (=D.sub.64/D.sub.Wmin) times the effective tangential speed at which the associated lifting strap 50a, 50b is unwound from the associated winding spool WA, WB. In the illustrated example, it will thus be appreciated that the effective tangential speed at which the lifting strap 50a, resp. 50b is unwound from the winding spool WA, resp. WB, is not constant and depends on how much of the lifting strap is present on the winding spool WA, WB. The pitch diameter D.sub.64 of the toothed wheel 64 is thus selected to be greater than the aforementioned maximum effective diameter D.sub.Wmax to ensure that the tangential speed of the circumferential surface of each guide roller 70A, 70B is always greater than the tangential speed at which the lifting strap 50a, 50b is unwound from the associated winding spool WA, WB to maintain tension in the lifting strap 50a, 50b.
[0087] In other embodiments, a substantially constant ratio could be maintained, if needed, by using separate motors to drive the first and second guide rollers 70A, 70B and by adjusting the speed thereof to compensate for the varying speed at which the lifting straps 50a, 50b are unwound from the associated winding spools WA, WB.
[0088] As shown in
[0089] Further shown in
[0090]
[0091] As already mentioned, the strain gauge load cell LC is positioned in a spacing located between the first and second winding spools WA, WB, which is made possible thanks to the driving arrangement discussed above. In the illustrated example, the strain gauge load cell LC is interposed between the structural frame 500 (namely the lower frame element 505) and the mounting element 55 that is used to hang the hoisting device 50. More specifically, a coupling element 56 is provided, which coupling element 56 is coupled between a first, upper end of the strain gauge load cell LC (by means of a bolt 58A— see
[0092] Various modifications and/or improvements may be made to the above-described embodiments without departing from the scope of the invention as defined by the annexed claims.
[0093] For instance, while the hoisting device has been described in the particular context of a patient lift apparatus as shown e.g. in
LIST OF REFERENCE NUMERALS AND SIGNS USED THEREIN
[0094] 1 patient lift apparatus [0095] 1A static support structure/three-leg support structure [0096] 1B pivotable transfer structure [0097] 1b radial outward end portion of pivotable transfer structure 1B (radial outward end portion of boon section 25) [0098] 10 bearing portion of static support structure 1A pivotably supporting pivotable transfer structure 1B [0099] 11 longitudinal leg of static support structure [0100] 11A, 11B dismantlable leg sections of longitudinal leg 11 [0101] 12A, 12B lateral legs [0102] 15 lateral leg with angled section [0103] 15A angled section of lateral leg 15 [0104] 20 mast section of pivotable transfer structure 1B [0105] 20A base of mast section 20 [0106] 20.1 removable locking pin [0107] 20.2 removable locking pin [0108] 22 intermediate coupling section [0109] 25 boom section of pivotable transfer structure 1B [0110] 25A removable front cap of boom section 25 [0111] 25B removable stop element [0112] 25.1 removable locking pin [0113] 25a inner channel of boom section 25 [0114] 40 control unit [0115] 50 hoisting device [0116] 50A (first) hook portion for sling (not shown) [0117] 50a (first) lifting strap [0118] 50B (second) hook portion for sling (not shown) [0119] 50b (second) lifting strap [0120] 50W wiring for e.g. connection of hoisting device 50 to control unit 40 [0121] 51A-C housing of hoisting device 50 [0122] 52 display [0123] 55 mounting element of hoisting device 50 [0124] 55A head section of mounting element 55 [0125] 55a chambered surfaces on lower portion of head section 55A [0126] 55b through-holes allowing passage of wiring 50W [0127] 55B neck section of mounting element 55 [0128] 56 coupling element coupling first end of strain gauge load cell LC to mounting element 55 [0129] 58A (first) bolt securing first end of strain gauge load cell LC to coupling element 56 [0130] 58B (second) bolt securing second end of strain gauge load cell LC to lower frame element 505 [0131] 60 pinion coupled to output of worm gear TA, TB [0132] 62 driving wheel meshing with pinion 60 [0133] 62A driving pinion coupled to driving wheel 62 [0134] 64 pair of toothed wheels coupled to winding spool WA, resp. WB and meshing with driving pinion 62A [0135] 66 intermediate pinion meshing with one of the toothed wheels 64 [0136] 68 gear wheel coupled to one-way bearing and meshing with intermediate pinion 66 [0137] 70A (first) guide roller contacting first side of first lifting strap 50a [0138] 70B (second) guide roller contacting first side of second lifting strap 50b [0139] 72A (first) spring-loaded idle roller contacting opposite side of first lifting strap 50a and cooperating with guide roller 70A [0140] 72B (second) spring-loaded idle roller contacting opposite side of second lifting strap 50b and cooperating with guide roller 70B [0141] 75A (third) guide roller contacting first side of first lifting strap 50a, journaled in bushing element 76A [0142] 75B (fourth) guide roller contacting first side of second lifting strap 50b, journaled in bushing element 76B [0143] 76A (first) bushing element [0144] 76B (second) bushing element [0145] 78A pair of microswitches cooperating with bushing element 76A (detection of slackening of first lifting strap 50a) [0146] 78B pair of microswitches cooperating with bushing element 76B (detection of slackening of second lifting strap 50b) [0147] 80 centrifugal brake element (default position) [0148] 80′ centrifugal brake element (active position) [0149] 81 return spring coupled to centrifugal brake element 80 [0150] 85 stop element secured to side frame 501, resp. 502 [0151] 90 battery [0152] 250 longitudinal mounting slot communicating with longitudinal inner channel 25a of boom section 25 [0153] 250a mounting aperture communicating with longitudinal inner channel 25a of boom section 25 [0154] 500 inner structural frame of hoisting device 50 [0155] 501 (first) side frame [0156] 502 (second) side frame [0157] 505 lower frame element [0158] MA (first) electric motor driving winding spool WA [0159] MB (second) electric motor driving winding spool WB [0160] TA worm gear coupled to output shaft of electric motor MA [0161] TB worm gear coupled to output shaft of electric motor MB [0162] LC strain gauge load cell [0163] FL floor portion [0164] PA pivot axis of pivotable transfer structure 1B [0165] PR pivoting range of pivotable transfer structure 1B [0166] RA range of adjustment of radial position of hoisting device 50 along radial outward end portion 1b of boom section 25 [0167] L1 longitudinal length of patient lift apparatus 1 as measured parallel to a length of longitudinal leg 11 [0168] L2 lateral length of patient lift apparatus 1 as measured parallel to a length of lateral legs 12A, 12B [0169] H height of patient lift apparatus 1