DUST REMOVAL DEVICE
20230364654 ยท 2023-11-16
Inventors
Cpc classification
International classification
Abstract
A dust removal device provided with a discharge outlet 30a (30) and suction inlet 21a, 21b, 22a, 22b facing the surface of an object to be dedusted 100 undergoing relative movement and arranged at a predetermined interval along the direction of relative movement of the object to be dedusted 100 and that discharges gas from the discharge outlet 30 to the surface of the object to be dedusted 10 while drawing in the gas above the surface of the object to be dedusted 100 through the suction inlet 21a, 21b, 22a, 22b. The dust removal device has a gas discharge path 32b with a shape that gradually expands from an opening 33 facing the object to be dedusted 100 to the discharge outlet 30a.
Claims
1. A dust removal device provided with a discharge outlet and suction inlet facing the surface of an object to be dedusted undergoing relative movement and arranged at a predetermined interval along the direction of relative movement of the object to be dedusted and that discharges gas from the discharge outlet to the surface of the object to be dedusted while drawing in the gas above the surface of the object to be dedusted through the suction inlet, the dust removal device having a gas discharge path with a shape that gradually expands from an opening facing the object to be dedusted to the discharge outlet.
2. The dust removal device according to claim 1, wherein a cross-section of the gas discharge path taken perpendicular to the surface of the object to be dedusted has a shape which gradually expands in an arc shape.
3. A dust removal device provided with a discharge outlet and suction inlet facing the surface of an object to be dedusted undergoing relative movement and arranged at a predetermined interval along the direction of the relative movement of the object to be dedusted and that discharges gas from the discharge outlet to the surface of the object to be dedusted while drawing in a gas above the surface of the object to be dedusted through the suction inlet, wherein the discharge outlet includes a plurality of slits which are arranged in a direction traversing the direction of the relative movement of the object to be dedusted with each slit extending in a direction traversing the arrangement direction, a gas discharge path is provided for each of the plurality of slits and extends from an opening facing the object to be dedusted to the slit, and a cross-section of the gas discharge path taken perpendicular to the slit has a shape which gradually expands from the opening to the slit.
4. The dust removal device according to claim 3, wherein the cross-section has a shape which gradually expands in an arc shape.
5. The dust removal device according to claim 3, wherein each of the plurality of slits is formed inclining obliquely to the direction of relative movement of the object to be dedusted.
6. The dust removal device according to claim 3, wherein the plurality of slits are arranged in parallel.
7. The dust removal device according to claim 3, wherein the discharge outlet includes a main slit extending traversing the plurality of slits.
8. The dust removal device according to claim 7 wherein each of the plurality of slits extends in parallel to the direction of relative movement of the object to be dedusted.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0039] Below, embodiments of the present invention will be explained using the drawings.
[0040] A dust removal device 10 according to the present embodiment is, for example, applied to a system for dedusting a sheet-shaped object 100. In this system, as shown in
[0041] The dust removal device 10 according to the first embodiment of the present invention arranged in the above manner in a system for dedusting a sheet-shaped object 100 (refer to FIG. 2) is constituted in, for example, the manner shown in
[0042] As shown in
[0043] A supply port 12 is provided on a side surface of the dedusting head 11. The supply port 12 connects to a supply mechanism for supplying pressurized air (for example, a pressurized pump: not shown). By operation of the supply mechanism, pressurized air is introduced into the dedusting head 11 (later-explained air ejection chamber 20) through the supply port 12. The dedusting head 11 has a structure where a head block 11a and a suction regulating plate 11b are superposed (refer to
[0044] At the surface (bottom) of the dedusting head 11 (head block 11a) facing the sheet-shaped object 100, as shown in
[0045] The plurality of slits 30a constituting the discharge outlet 30 are arranged in the longitudinal direction (direction traversing (for example, perpendicular to) the conveyance direction Dcv of the sheet-shaped object 100) of the dedusting head 11 (head block 11a). Further, each of the plurality of slits 30a extends in a direction traversing the direction of their arrangement (direction traversing the dedusting head 11 longitudinal direction, which becomes the width direction of the sheet-shaped object 100) and inclines obliquely to the conveyance direction Dcv of the sheet-shaped object 100.
[0046] As shown in
[0047] Further, at the suction regulating plate 11b, respectively passing through the same, front side suction regulating holes 17a and rear side suction regulating holes 17b are formed. The front side suction regulating holes 17a are formed along the front side edge of the suction regulating plate 11b (upstream edge in the conveyance direction Dcv of the sheet-shaped object 100), and the rear side suction regulating holes 17b are formed along the rear side edge of the suction regulating plate 11b (downstream edge in the conveyance direction Dcv of the sheet-shaped object 100). The head block 11a and suction regulating plate 11b are fixed together in a superposed state by a plurality of bolts together with the above-described exhaust duct unit 13 (flange 13a). When the head block 11a and the suction regulating plate 11b are superposed in this way, the air ejection chamber 15 of the head block 11a is closed by the suction regulating plate 11b. Further, when the head block 11a and the suction regulating plate 11b are superposed in this way, the front side air suction chamber 16a and rear side air suction chamber 16b of the head block 11a face the front side suction regulating holes 17a and rear side suction regulating holes 17b of the suction regulating plate 11b.
[0048] The front side first suction inlet 21a (and also the front side second suction inlet 21b) formed on the bottom of the head block 11a communicates with the space in the exhaust duct unit 13 (exhaust path) through the front side air suction chamber 16a and front side suction regulating holes 17a formed on the suction regulating plate 11b. The rear side first suction inlet 22a (and also the rear side second suction inlet 22b) formed on the bottom of the head block 11a communicates with the space in the exhaust duct unit 13 (exhaust path) through the rear side air suction chamber 16b and rear side suction regulating holes 17b formed on the suction regulating plate 11b. Due to this, along with air passing through the exhaust path (space) in the exhaust duct unit 13 being discharged to the outside through the exhaust port 14, air is drawn in to the front side first suction inlet 21a (and also the front side second suction inlet 21b) and the rear side first suction inlet 22a (and also the rear side second suction inlet 22b) which communicate with the space in the exhaust duct unit 13.
[0049] Each of the plurality of slits 30a constituting the discharge outlet 30 formed on the bottom of the head block 11a communicates with a groove 31 formed on the bottom of the air ejection chamber 15 so as to extend in the elongation direction (direction perpendicular to the plane of the paper in
[0050] The operation of the dust removal device with the above-described structure will be explained.
[0051] By synchronous rotation of the take-up roller 54 and feed roller 51, the sheet-shaped object 100 is conveyed from the feed roller 51 toward the take-up roller 54 (conveyance direction Dcv) while certain tension (tension) is applied (refer to
[0052] In the process of movement of the sheet-shaped object 100, air discharged from the plurality of slits 30a constituting the discharge outlet 30 of the dust removal device 10 is blown to the surface of the sheet-shaped object 100, while air above the sheet-shaped object 100 surface is drawn in through the front side first suction inlet 21a, front side second suction inlet 21b, rear side first suction inlet 22a, and rear side second suction inlet 22b. The airborne dust dislodged by air from the plurality of slits 30a (discharge outlet 30) from the surface of the sheet-shaped object 100 is drawn in together with air through the front side first suction inlet 21a, front side second suction inlet 21b, rear side first suction inlet 22a, and rear side second suction inlet 22b. Due to this, the surface of the sheet-shaped object 100 is dedusted.
[0053] The air passing through the gas discharge paths 32b so as to be discharged from each of the plurality of slits 30 will be looked at.
[0054] High pressure air passing through the groove 31 and a connecting part 32a from the air ejection chamber 15, as shown in
[0055] Due to this, the discharge pressure of air discharged from the portion of each slit 30a facing the opening 30 can be kept at a desired pressure while lowering the discharge pressure Pe1, Pe2 of the air discharged from the both end parts of each slit 30a. Due to the pressure of air discharged from the two end parts of each slit 30a decreasing, a negative pressure state caused by the Bernoulli effect becomes more difficult to produce at regions Eb1, Eb2 (referring to
[0056] According to the above-described dust removal device 10, a negative pressure state caused by the Bernoulli effect becomes more difficult to be produced by air discharged at high speeds from the discharge outlet 30 (each of the plurality of slits 30a), and the sheet-shaped object 100 can be stably conveyed while air discharged from the plurality of slits 30a (discharge outlet 30) is being blown. As a result, even if the dust removal device 10 is arranged facing the portion of the sheet-shaped object 100 where is no roller (for example, the tension roller 52 in
[0057] Further, since each of the plurality of slits 30a constituting the discharge outlet 30 inclines obliquely to the conveyance direction Dcv of the sheet-shaped object 100, air can be blown from the plurality of slits 30a arranged discretely during conveyance of the sheet-shaped object 100 not simply in the form of a plurality of lines but over a wider area on the surface of the sheet-shaped object 100.
[0058] A dust removal device according to a second embodiment of the present invention 10 will be explained.
[0059] The dust removal device 10 according to the second embodiment is configured such as shown in
[0060] In
[0061] The longitudinal slit 36a, as shown in
[0062] In a dust removal device 10 having the above-described dedusting head 11, air is discharged from the longitudinal slit 36a and the plurality of slits 36b, while air is drawn in through the front side first suction inlet 21a, front side second suction inlet 21b, rear side first suction inlet 22a, and rear side second suction inlet 22b. Due to this, in the same way as the dust removal device according to the first embodiment, dust on the surface of a sheet-shaped object 100 being conveyed facing the dust removal device 10 (dedusting head 11) is removed (dedusted).
[0063] In further detail, in the same way as the dust removal device according to the above-described first embodiment (refer to
[0064] The sheet-shaped object 100, without being influenced by a negative pressure state caused by the Bernoulli effect, enters where the air is discharged from the plurality of slits 36b (facing region Eb1; refer to
[0065] Further, the sheet-shaped object 100 passing through air discharged from the longitudinal slit 36a receives air discharged at a gradually decreasing pressure from the plurality of slits 36b while departing from the regions facing the downstream end parts (facing region Eb2; refer to
[0066] According to the dust removal device according to the above-described second embodiment of the present invention 10, air discharged from the longitudinal slit 36a and air discharged from each of the plurality of slits 36b can be blown to the surface of the sheet-shaped object 100 being conveyed in a state in which the discharge pressure of air discharged from the portion of each slit 36b facing the opening 33 is kept at a desired pressure while the discharge pressure of air discharged from the both end parts (upstream end part, downstream end part) is reduced. In this way, the combination of the air discharged from the longitudinal slit 36a and the air discharged from each of the plurality of slits 36b can effectively remove dust from the surface of the sheet-shaped object 100 being conveyed without disrupting the posture.
[0067] Since dust can be removed from the surface of the sheet-shaped object 100 while the sheet-shaped object 100 is being conveyed stably in this way, restrictions on the placement of the dust removal device 10 to ensure that the sheet-shaped object 100 receiving air discharged from the discharge outlet 36 (longitudinal slit 36a, plurality of slits 36b) stably moves are reduced. For this reason, the dust removal device 10 according to the second embodiment like the dust removal device according to the first embodiment is provided with better user friendliness.
[0068] Note that although the plurality of slits 36b each extend in an perpendicular direction (conveyance direction Dcv of the sheet-shaped object 100) to the longitudinal direction of the head block 11a (direct traversing (orthogonal to) the conveyance direction Dcv of the sheet-shaped object 100) in the above-described dust removal device 10 (second embodiment), the slits are not limited to this and may be inclined obliquely to the conveyance direction Dcv of the sheet-shaped object 100 in the same way as the first embodiment.
[0069] Further, although each of the above-described dust removal devices 10 has a discharge outlet which includes a plurality of slits, they are not limited to this. For example, as shown in
[0070] In a dust removal device 10 in which the discharge outlet is constituted by an elongated hole 45 in this way, in the same way as that described earlier, the discharge pressure of air from the opening 47 running along the inner peripheral wall of the gas discharge path 46b and discharged from the upstream end part EG1 of the elongated hole 45 in the conveyance direction Dcv of the sheet-shaped object 100 being conveyed becomes smaller than the discharge pressure of air directly discharged from the portion of the elongated hole 45a facing the opening 43 without running along the inner peripheral wall of the gas discharge path 46b. Due to this, the pressure of air discharged from the portion of the elongated hole 45 facing the opening 47 can be kept at a desired pressure while decreasing the discharge pressure of air discharged from the upstream end part EG1 and downstream end part EG2 of the elongated hole 45.
[0071] Due to the discharge pressure of air discharged from the upstream end part EG1 and the downstream end part EG1 of the elongated hole 45 decreasing in this way, a negative pressure state caused by the Bernoulli effect is more difficult to be produced at a region Eb facing the upstream end part EG1 and downstream end part EG2 of the elongated hole 45 in the same way as that described earlier. Therefore, the sheet-shaped object 100 to which air discharged from the elongated hole 45 is blown becomes difficult to be influenced by a negative pressure state caused by the Bernoulli effect, and the sheet-shaped object 100 to which air is blown can stably move. Further, air discharged from the plurality of elongated holes 45 (discharge outlet) is blown to the surface of the sheet-shaped object 100 being conveyed stably, while air above the surface of the sheet-shaped object 100 is drawn in through the front side first suction inlet 21a, front side second suction inlet 21b, rear side first suction inlet 22a, and rear side second suction inlet 22b so that dust on the surface of the sheet-shaped object 100 is removed (dedusted).
[0072] In this case, since dust can be removed from the surface of the sheet-shaped object 100 while the sheet-shaped object 100 is being conveyed stably, restrictions on the placement of the dust removal device 10 to ensure that the sheet-shaped object 100 receiving air discharged from the elongated hole 45 (discharge outlet) moves stably are reduced. For this reason, the dust removal device is provided with better user friendliness.
[0073] Each of the above-described dust removal devices 10 can be applied to a system for dedusting a glass substrate, semiconductor substrate, or other plate-shaped object. For example, a plate-shaped object 150 to be dedusted is, as shown in
[0074] Further, for example, as shown in
[0075] In this way, even when a plate-shaped object 150 is made the object to be dedusted, the above-described dust removal device 10 can simplify the framework by which the object to be dedusted (plate-shaped object 150) receiving air discharged from the discharge outlet 30 (36) undergoes relative movement (a simple tabletop 60 instead of a suction table and a roller conveyor 150 and one dust removal device 10 instead of a roller conveyor 150 and two dust removal devices). As a result, the above-described dust removal device 10 can be provided with more user friendliness.
[0076] Above, embodiments of the present invention were explained, but these embodiments and modifications of parts were presented only as examples and are not intended to limit the scope of the invention. The new embodiments described above can be carried out in other various modes and can be subjected to various omissions, substitutions, or changes within a range that does not depart from the gist of the invention. These embodiments and modifications are encompassed by the scope and gist of the invention and by the inventions set forth in the claims.
INDUSTRIAL APPLICABILITY
[0077] The dust removal device according to the present invention has good user friendliness and is useful as a dust removal device which discharges air to the surface of an object to be dedusted which undergoes relative movement while drawing in air above the surface of the object to be dedusted to remove dust from the surface of the object to be dedusted.
REFERENCE SIGNS LIST
[0078] 10 dust removal device [0079] 11 dedusting head [0080] 11a head block [0081] 11b suction regulating plate [0082] 12 supply port [0083] 13 exhaust duct unit [0084] 13a flange [0085] 14 exhaust port [0086] 15 air ejection chamber [0087] 16a front side air suction chamber [0088] 16b rear side air suction chamber [0089] 17a front side suction regulating holes [0090] 17b rear side suction regulating holes [0091] 21a front side first suction inlet [0092] 21b front side second suction inlet [0093] 22a rear side first suction inlet [0094] 22b rear side second suction inlet [0095] 30 discharge outlet [0096] 30a slit [0097] 31 groove [0098] 32a connecting path [0099] 32b gas discharge path [0100] 33 opening [0101] 36 discharge outlet [0102] 36a longitudinal slit [0103] 36b slit [0104] 45 elongated holes [0105] 46a connecting path [0106] 46b gas discharge path [0107] 47 opening [0108] 60 tabletop [0109] 62 roller conveyor [0110] 100 sheet-shaped object [0111] 150 plate-shaped object