Method for fabricating a filter containing tragacanthin nanofibers
11813557 · 2023-11-14
Assignee
Inventors
- Fatemeh Esmaelion (Tehran, IR)
- Hossein Tavanai (Isfahan, IR)
- Ali Akbar Miran Beigi (Tehran, IR)
- Mehdi Bazarganipour (Isfahan, IR)
- Mohammad Agha Morshed (Belmont, CA, US)
- Zhinoos Javadi (Isfahan, IR)
Cpc classification
D01F1/00
TEXTILES; PAPER
D04H1/4266
TEXTILES; PAPER
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/0428
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
D01D5/0084
TEXTILES; PAPER
B29K2005/00
PERFORMING OPERATIONS; TRANSPORTING
B32B5/265
PERFORMING OPERATIONS; TRANSPORTING
D01F9/00
TEXTILES; PAPER
D01D5/0038
TEXTILES; PAPER
C08B37/006
CHEMISTRY; METALLURGY
D01D5/0076
TEXTILES; PAPER
D01F6/18
TEXTILES; PAPER
D01D5/003
TEXTILES; PAPER
D01F11/00
TEXTILES; PAPER
D04H1/4374
TEXTILES; PAPER
B01D2201/0415
PERFORMING OPERATIONS; TRANSPORTING
B01D2239/10
PERFORMING OPERATIONS; TRANSPORTING
B29K2029/04
PERFORMING OPERATIONS; TRANSPORTING
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B32B5/266
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C70/68
PERFORMING OPERATIONS; TRANSPORTING
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D39/16
PERFORMING OPERATIONS; TRANSPORTING
B29C70/88
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
D01F1/00
TEXTILES; PAPER
D01F9/00
TEXTILES; PAPER
Abstract
A fabrication method for a water-absorbent filter includes obtaining a homogenized tragacanth suspension by dissolving tragacanth in a solvent, where the solvent may include distilled water, ethyl acetate, acetic acid, and formic acid, obtaining a support layer by coating a stainless steel mesh with a thin layer of a hydrophobic polymer, coating a stainless steel mesh with the thin layer of the hydrophobic polymer comprising electrospinning a hydrophobic polymer solution onto the stainless steel mesh, forming a tragacanth nanofibrous web on the support layer by electrospinning the homogenized tragacanth suspension onto the support layer, and cross-linking the tragacanth nanofibrous web by exposing the tragacanth nanofibrous web to a saturated vapor of a cross-linking agent.
Claims
1. A method for fabricating a filter containing pure tragacanth nanofibers, the method comprising: obtaining a homogenized tragacanth suspension by dissolving tragacanth in a solvent with a concentration of tragacanth in the homogenized tragacanth suspension between 1 w/v % and 1.7 w/v %, the solvent comprising distilled water, ethyl acetate, acetic acid, and formic acid; obtaining a support layer by coating a stainless steel mesh with a thin layer of a hydrophobic polymer, the coating a stainless steel mesh with the thin layer of the hydrophobic polymer comprising electrospinning a hydrophobic polymer solution onto the stainless steel mesh; forming a tragacanth nanofibrous web on the support layer by electrospinning the homogenized tragacanth suspension onto the support layer; and cross-linking the tragacanth nanofibrous web by exposing the tragacanth nanofibrous web to a saturated vapor of a cross-linking agent.
2. The method of claim 1, wherein obtaining the homogenized tragacanth suspension comprises dissolving the tragacanth in a solvent, the solvent comprising the distilled water, the ethyl acetate, the acetic acid, and the formic acid with a volumetric ratio of 7:1:2:3 (water:formic acid:acetic acid:ethyl acetate).
3. The method of claim 2, wherein forming the homogenized tragacanth suspension comprises dissolving the tragacanth in the solvent with a concentration of tragacanth in the homogenized tragacanth suspension equal to 1.5 w/v %.
4. The method of claim 3, wherein dissolving the tragacanth in the solvent comprises: obtaining a first solution by dissolving tragacanth in distilled water; obtaining a second solution by adding formic acid, then acetic acid, and then ethyl acetate to the first solution; and homogenizing the second solution.
5. The method of claim 1, wherein forming the homogenized tragacanth suspension comprises dissolving tragacanth in the solvent, the solvent comprising 52 to 53 vol. % of the distilled water, 17-23 vol. % of the ethyl acetate, 16 to 22 vol. % of the acetic acid, and a balancing amount of the formic acid.
6. The method of claim 2, wherein forming the homogenized tragacanth suspension comprises dissolving the tragacanth in the solvent with a concentration of tragacanth in the homogenized tragacanth suspension equal to 1.5 w/v %.
7. The method of claim 6, wherein dissolving the tragacanth in the solvent comprises: obtaining a first solution by dissolving the tragacanth in distilled water; obtaining a second solution by adding the formic acid, then the acetic acid, and then the ethyl acetate to the first solution; and homogenizing the second solution.
8. The method of claim 1, wherein coating the stainless steel mesh with the thin layer of the hydrophobic polymer comprises electrospinning a polyacrylonitrile (PAN) solution onto the stainless steel mesh.
9. The method of claim 8, wherein electrospinning the PAN solution onto the stainless steel mesh comprises electrospinning a PAN solution with mass concertation of 16 w/v % onto the stainless steel mesh.
10. The method of claim 9, wherein electrospinning the PAN solution onto the stainless steel mesh comprises electrospinning the PAN solution from an electrospinning nozzle with a flow rate between 0.025 cm.sup.3 hr.sup.−1 and 0.25 cm.sup.3 hr.sup.−1 onto the stainless steel mesh, the stainless steel mesh positioned at a distance between 5 cm and 15 cm from a tip of the electrospinning nozzle, a voltage between 10 kV and 15 kV applied between the electrospinning nozzle and the stainless steel mesh.
11. The method of claim 10, wherein electrospinning the homogenized tragacanth suspension onto the support layer comprises electrospinning the homogenized tragacanth suspension from an electrospinning nozzle with a flow rate between 0.0125 and 0.0375 cm.sup.3 hr.sup.−1 onto the support layer, the support layer positioned at a distance between 11 and 17 cm from a tip of the electrospinning nozzle, a voltage between 16 and 21 kV applied between the electrospinning nozzle and the support layer.
12. The method of claim 1, wherein exposing the tragacanth nanofibrous web to the saturated vapor of a cross-linking agent comprises putting the tragacanth nanofibrous web in contact with the saturated vapor of the cross-linking agent, the cross-linking agent comprising glutaraldehyde.
13. The method of claim 1, wherein obtaining a homogenized tragacanth suspension further comprises homogenizing the tragacanth suspension by stirring the tragacanth suspension at room temperature for 3 to 5 days.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features which are believed to be characteristic of the present disclosure, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the present disclosure will now be illustrated by way of example. It is expressly understood, however, that the drawings are for illustration and description only and are not intended as a definition of the limits of the present disclosure. Embodiments of the present disclosure will now be described by way of example in association with the accompanying drawings in which:
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DETAILED DESCRIPTION
(41) The novel features which are believed to be characteristic of the present disclosure, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following discussion.
(42) The present disclosure is directed to exemplary embodiments of a method for fabricating a water-absorbent filter containing pure tragacanth nanofibres. Tragacanth is highly hydrophilic and therefore is a promising candidate for fabricating water-absorbent filters. However, fabricating pure tragacanth nanofibres utilizing an electrospinning apparatus is very difficult due to the high viscosity of the aqueous solution of tragacanth, polyanionic structure of tragacanth, and repulsion between polyanion molecules along the molecular chains of tragacanth. The high viscosity of the aqueous solution of tragacanth may prevent formation of a stable and continuous flow of the aqueous solution of tragacanth from a nozzle tip to a collector of an electrospinning apparatus. In an exemplary embodiment, an exemplary solvent system including distilled water, formic acid, acetic acid, and ethyl acetate may be utilized for dissolving pure tragacanth and forming a spinning solution that may be easily electrospun onto an exemplary support layer. In an exemplary embodiment, an exemplary support layer may include a stainless steel mesh coated with a hydrophobic polymer. Specifically, utilizing an exemplary solvent system that may include distilled water, formic acid, acetic acid, and ethyl acetate may aid in improving the electrospinning properties of pure tragacanth. Improving the electrospinning properties of pure tragacanth may refer to reducing the viscosity of pure tragacanth solution, such that electrospinning of the exemplary pure tragacanth may be possible.
(43) The present disclosure is further directed to exemplary embodiments of a method for fabricating a water-absorbent filter containing tragacanthin-polyvinyl alcohol (PVA) nanofibres. In an exemplary embodiment, tragacanthin which is the water-soluble part of tragacanth may be electrospun with the aid of a polymer such as PVA. As mentioned before, electrospinning of pure tragacanthin is nearly impossible due to relatively high viscosities of pure tragacanthin aqueous solutions. In an exemplary embodiment, tragacanthin may be added to a PVA solution to obtain a spinning solution containing tragacanthin-PVA suspension. An exemplary tragacanthin-PVA suspension may easily be electrospun utilizing an electrospinning apparatus.
(44) In exemplary embodiments of the present disclosure, the exemplary nanofibres made of pure tragacanth and tragacanthin-PVA may be utilized as water-absorbent filters for separating water from fluid feeds. In an exemplary embodiment, the exemplary nanofibres of pure tragacanth and tragacanthin-PVA which are electrospun on a support layer may function as water-absorbent filters that may be utilized for separating water from petroleum samples. In an exemplary embodiment, fabricating a water-absorbent filter containing pure tragacanth nanofibrous webs or tragacanthin-PVA nanofibrous webs may significantly enhance the hydrophilicity of the exemplary water-absorbent filter due to considerably high hydrophilic properties of pure tragacanth and tragacanthin.
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(46) In an exemplary embodiment, step 102 of obtaining a homogenized tragacanth suspension by dissolving tragacanth in a solvent, where the solvent may include distilled water, ethyl acetate, acetic acid, and formic acid may include dissolving tragacanth in a solvent, where the solvent may include 52 to 53 vol. % of distilled water, 17-23 vol. % of ethyl acetate, 16 to 22 vol. % of acetic acid, and and a remaining amount of an exemplary solvent may include formic acid. In an exemplary embodiment, dissolving tragacanth in the solvent may include obtaining a first solution by dissolving tragacanth in distilled water, obtaining a second solution by adding formic acid, then acetic acid, and then ethyl acetate to the first solution, and homogenizing the second solution. In an exemplary embodiment, forming the homogenized tragacanth suspension may include dissolving tragacanth in a four-part solvent that may contain distilled water, ethyl acetate, acetic acid, and formic acid with a volumetric ratio of 7:1:2:3 (distilled water:formic acid:acetic acid:ethyl acetate). In an exemplary embodiment, forming the homogenized tragacanth suspension may include dissolving tragacanth in a four-part solvent that may contain distilled water, ethyl acetate, acetic acid, and formic acid with a volumetric ratio of 6:1:3:2 (distilled water:formic acid:acetic acid:ethyl acetate). In an exemplary embodiment, the homogenized tragacanth suspension may be formed such that a concentration of tragacanth in the homogenized tragacanth suspension may be between 1 w/v % and 1.7 w/v %.
(47) In an exemplary embodiment, obtaining a homogenized tragacanth suspension may include adding pure tragacanth powder to distilled water in a homogenizer. An exemplary homogenizer may include a stirrer, such as a magnetic stirrer or an ultrasound homogenizer. For example, a magnetic stirrer may be utilized to homogenize the exemplary suspension of pure tragacanth in distilled water by stirring the exemplary suspension. After that, formic acid may be added to the exemplary suspension followed by stirring the suspension. Then, acetic acid may be added to the exemplary suspension followed by stirring the suspension, and finally, ethyl acetate may be added to the exemplary suspension. To reach complete dissolution of pure tragacanth in the exemplary solvent, the final exemplary tragacanth suspension may be homogenized by, for example, stirring the final exemplary tragacanth suspension at ambient temperature for at least 3 days. In an exemplary embodiment, stirring the final exemplary tragacanth suspension may include stirring the final exemplary tragacanth suspension at ambient temperature for a duration of 3 to 5 days.
(48) In an exemplary embodiment, step 104 of obtaining a support layer by coating a stainless steel mesh with a thin layer of a hydrophobic polymer may include electrospinning a hydrophobic polymer solution onto the stainless steel mesh.
(49) In an exemplary embodiment, step 106 may include forming a tragacanth nanofibrous web on the support layer by electrospinning the homogenized tragacanth suspension onto the support layer. In an exemplary embodiment, an electrospinning apparatus similar to electrospinning apparatus 200 may be utilized for electrospinning the homogenized tragacanth suspension onto the support layer (not illustrated). The exemplary homogenized tragacanth suspension may be electrospun onto the exemplary support layer from nozzle 202 with a flow rate between 0.0125 and 0.0375 cm.sup.3 hr.sup.−1 onto the support layer attached on collector 204, the support layer may be positioned at distance 208 from nozzle tip 206. In an exemplary embodiment, distance 208 may be between 11 and 17 cm. A power supply system such as power supply system 210 may be utilized for applying a voltage between 16 and 21 kV between nozzle tip 206 and the support layer (not illustrated) attached to collector 204. As used herein, attaching the exemplary support layer (not illustrated) or stainless steel mesh 2040 on the collector may refer to covering an outer surface of the collector with the aforementioned exemplary support layer (not illustrated) or stainless steel mesh 2040 such that, when nanofibers are being discharged from the exemplary electrospinning nozzle, the nanofibers may be collected onto either stainless steel mesh 2040 or the exemplary support layer (not illustrated) in steps 104 and 106.
(50) In an exemplary embodiment, step 108 may include cross-linking the tragacanth nanofibrous web by exposing the tragacanth nanofibrous web to a saturated vapor of a cross-linking agent, such as glutaraldehyde. In an exemplary embodiment, exposing the tragacanth nanofibrous web to a saturated vapor of a cross-linking agent may include placing the tragacanth nanofibrous web and the cross-linking agent within a sealed enclosure such as a desiccator. The exemplary cross-linking agent may evaporate within the sealed enclosure and the saturated vapor of the cross-linking agent may come in contact with the tragacanth nanofibrous web.
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(52) In an exemplary embodiment, an exemplary water-absorbent filter such as water-absorbent filter 300, which may be fabricated by method 100 may be utilized for separating water from a feed. For example,
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(54) In an exemplary embodiment, step 502 of obtaining a homogenous tragacanthin-PVA solution may include obtaining a PVA solution by dissolving PVA in distilled water and adding tragacanthin to the PVA solution. In an exemplary embodiment, dissolving PVA in distilled water may include mixing PVA with distilled water and then stirring the obtained PVA solution at a temperature of approximately 80° C. for approximately 2 hours. After that, tragacanthin may be added to the obtained PVA solution and may be stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution. In an exemplary embodiment, obtaining a PVA solution may include dissolving a predetermined amount of PVA in distilled water, such that after adding tragacanthin to the PVA solution, the mass ratio of tragacanthin to PVA may be between 40 to 60 (mass of tragacanthin to PVA) and 90 to 10.
(55) In an exemplary embodiment, step 502 of obtaining a homogenous tragacanthin-PVA solution for mass ratios of tragacanthin to PVA of equal to or more than 70 to 30 (mass of tragacanthin to PVA) may further include adding formic acid to the tragacanthin-PVA solution. In other words, for preparing homogenous tragacanthin-PVA solutions with mass ratios of tragacanthin to PVA of equal to or more than 70 to 30 (mass of tragacanthin to PVA), first PVA may be dissolved in distilled water, then tragacanthin powder may be added to the PVA solution, and after that formic acid may be added and the obtained solution may be stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution.
(56) In an exemplary embodiment, step 504 of obtaining a support layer by coating a stainless steel mesh with a thin layer of a hydrophobic polymer may include electrospinning a hydrophobic polymer solution onto the stainless steel mesh. In an exemplary embodiment, electrospinning a hydrophobic polymer solution onto the stainless steel mesh may include electrospinning a polyacrylonitrile (PAN) solution onto the stainless steel mesh. In an exemplary embodiment, PAN solution may have a mass concertation of 16 w/v %. In an exemplary embodiment, electrospinning the PAN solution onto the stainless steel mesh may include electrospinning the PAN solution from an electrospinning nozzle with a flow rate between 0.025 cm.sup.3 hr.sup.−1 and 0.25 cm.sup.3 hr.sup.−1 onto the stainless steel mesh, the stainless steel mesh positioned at a distance between 5 cm and 15 cm from a tip of the electrospinning nozzle, a voltage between 10 kV and 15 kV applied between the electrospinning nozzle and the stainless steel mesh. In an exemplary embodiment, PAN solution may include a solution of PAN in dimethylformamide (DMF). In an exemplary embodiment, PAN solution may be prepared by adding PAN to DMF and then stirring the obtained mixture at a temperature of approximately 40° C. for a period of, for example, 24 hours.
(57) In an exemplary embodiment, step 506 may include forming a tragacanthin-PVA nanofibrous web on the support layer. In an exemplary embodiment, an electrospinning apparatus similar to electrospinning apparatus 200 may be utilized for electrospinning the homogenous tragacanthin-PVA solution onto the support layer. Forming a tragacanthin-PVA nanofibrous web on the support layer may include electrospinning the homogenous tragacanthin-PVA solution onto the support layer from an electrospinning nozzle such as nozzle 202 with a flow rate between 0.025 and 0.125 cm.sup.3 hr.sup.−1 onto the support layer. The support layer may be positioned on collector 204 at distance 208 between 7 and 17 cm. A power supply system similar to power supply system 210 may apply a voltage between 10 and 20 kV between nozzle tip 206 and the support layer attached to collector 204. As used herein, attaching the exemplary support layer on collector 204 may refer to covering a portion or an entire outer surface of collector 204 with the exemplary support layer, such that electrospun nanofibers may be collected on a surface of the exemplary support layer.
(58) In an exemplary embodiment, step 508 may include cross-linking the tragacanthin-PVA nanofibrous web by exposing the tragacanthin-PVA nanofibrous web to a saturated vapor of a cross-linking agent, such as glutaraldehyde. In an exemplary embodiment, exposing the tragacanthin-PVA nanofibrous web to a saturated vapor of a cross-linking agent may include placing the tragacanthin-PVA nanofibrous web and the cross-linking agent within a sealed enclosure such as a desiccator. The exemplary cross-linking agent evaporates within the sealed enclosure and the saturated vapor of the cross-linking agent may come in contact with the tragacanthin-PVA nanofibrous web.
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(60) In an exemplary embodiment, an exemplary water-absorbent filter such as water-absorbent filter 600, which may be fabricated by method 500 may be utilized for separating water from a feed. For example, referring to
Example 1
(61) In this example, exemplary filters containing exemplary pure tragacanth nanofibrous webs were fabricated utilizing method 100. A tragacanth suspension in a four-part solvent system was prepared with a mass concentration of 1.5% based on the total volume of the tragacanth suspension. The exemplary solvent system included distilled water, ethyl acetate, acetic acid, and formic acid. To prepare the exemplary tragacanth suspension, 0.181 g of pure tragacanth was added to 6.36 cm.sup.3 of distilled water in a homogenizer. Here, a magnetic stirrer was utilized to homogenize the exemplary suspension of pure tragacanth in distilled water by stirring the exemplary suspension. After that 0.97 cm.sup.3 of formic acid was added to the exemplary suspension followed by stirring the suspension. Then 2.62 cm.sup.3 of acetic acid was added to the exemplary suspension followed by stirring the suspension, and finally, 2.13 cm.sup.3 of ethyl acetate was added to the exemplary suspension. To reach the complete dissolution of pure tragacanth in the exemplary four-part solvent system, the final exemplary tragacanth suspension was homogenized by stirring the final exemplary tragacanth suspension at ambient temperature for a duration of approximately 3 to 5 days.
(62) A support layer was prepared by coating a stainless steel mesh with a layer of polyacrylonitrile (PAN). In this example, a layer of PAN was electrospun on a stainless steel mesh with a mesh size of mesh 400. To this end, a solution of PAN in dimethylformamide (DMF) was prepared with a mass concentration of 16% per total volume of the exemplary solution of PAN in DMF. 16 g of PAN was added to 100 cm.sup.3 of DMF and then stirred at a temperature of approximately 40° C. for 24 hours. An electrospinning apparatus similar to apparatus 200 was utilized to coat the exemplary stainless steel mesh with the exemplary PAN solution. In this example, the exemplary PAN solution was electrospun onto the exemplary stainless steel mesh at a flow rate of 0.25 cm.sup.3 hr.sup.−1, distance 208 of 15 cm, and a voltage of 15 kV for approximately 40 minutes at a collector rotational speed of 100 rpm. To this end, circular pieces cut out of the exemplary stainless steel mesh were attached on collector 204 of apparatus 200 and then apparatus 200 was utilized to coat the exemplary circular pieces of the exemplary stainless steel mesh with the exemplary PAN solution.
(63) In this example, two samples of pure tragacanth nanofibrous webs were fabricated. A first sample, which is referred to herein as sample A, was prepared by electrospinning the exemplary tragacanth suspension onto the exemplary support layer utilizing an electrospinning apparatus similar to apparatus 200, at a flow rate of 0.025 cm.sup.3 hr.sup.−1, distance 208 of 12 cm, and a voltage of 16 kV. A second sample, which is referred to herein as sample B, was prepared by electrospinning the exemplary tragacanth suspension on to the exemplary support layer utilizing an electrospinning apparatus similar to apparatus 200, at a flow rate of 0.025 cm.sup.3 hr.sup.−1, distance 208 of 17 cm, and a voltage of 19 kV. Table 1 summarizes the electrospinning conditions for the exemplary pure tragacanth suspension.
(64) TABLE-US-00001 TABLE 1 Electrospinning conditions for tragacanth solution Electrospinning parameters Solution Flow rate (cm.sup.3/h.sup.−1) Distance (cm) Voltage (kV) Sample A 0.025 12 16 Sample B 0.025 17 19
(65) These two samples of pure tragacanth nanofibrous webs, namely, sample A and Sample B were prepared under different electrospinning conditions, as set forth in Table 1 above, in order to investigate the morphology of the electrospun pure tragacanth nanofibers.
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(67) To increase the stability of the exemplary pure tragacanth nanofibrous webs, the electrospun pure tragacanth nanofibrous webs were cross-linked utilizing glutaraldehyde. To this end, pure tragacanth nanofibrous webs were exposed to 0.2 cm.sup.3 saturated vapor of glutaraldehyde in a desiccator for 2-3 days. To this end, the synthesized nanofibrous webs were placed within a desiccator and were exposed to 0.2 cm.sup.3 of a glutaraldehyde solution. The glutaraldehyde was poured into a petri dish and placed in the middle of the desiccator. After obtaining the cross-linked pure tragacanth nanofibrous webs, the remaining glutaraldehyde was allowed to evaporate by keeping the prepared samples under a lab hood for 24 hours.
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Example 2
(70) In this example, pure tragacanth nanofibrous webs of example 1 were utilized in a filtration cell, as water-absorbent filters, to separate water from an exemplary sample of petroleum. Here, sample B of pure tragacanth nanofibrous webs with an average diameter of 129.3 nm which was electrospun on a PAN-coated stainless steel mesh, was cut into a disk-shaped filter with a diameter of approximately 5 cm.
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(72) Two types of petroleum samples were utilized in this example, namely a JP4 fuel and a diesel fuel. The water-content of both fuels before and after filtration was determined according to the ASTM D-6304 standard. The amounts of water content in JP4 and diesel fuels before filtration were 130 ppm and 178.25 ppm, respectively. After being filtered utilizing the exemplary thin disk-shaped filter made of pure tragacanth electrospun on a PAN-coated stainless steel mesh, the water content of filtered JP4 and filtered diesel fuels were 14.29 ppm and 29.34 ppm, respectively. In other words, the amount of water absorbed by the exemplary thin disk-shaped filter from the JP4 fuel sample was 115.71 ppm and the amount of water absorbed by the exemplary thin disk-shaped filter from diesel fuel sample was 148.91 ppm. In this example, therefore, the exemplary thin disk-shaped filter made of pure tragacanth electrospun on a PAN-coated stainless steel mesh provided a filtration efficiency of 83.54% for separating water from the exemplary diesel fuel sample and filtration efficiency of 89.10% for separating water from the exemplary JP4 fuel sample. Furthermore, volumetric flow rates of filtrate stream 1011 were also measured for each petroleum sample. The volumetric flow rate of filtrate stream 1011 was approximately 0.36 cm.sup.3 s.sup.−1 for the JP4 sample and was approximately 0.14 cm.sup.3 s.sup.−1 for the diesel sample.
Example 3
(73) In this example, exemplary filters containing tragacanthin-PVA nanofibrous webs were fabricated utilizing exemplary method 500. Six homogeneous tragacanthin-PVA solutions with different mass ratios of 40:60, 50:50, 60:40, 70:30, 80:20, and 90:10 (tragacanthin:PVA) were prepared.
(74) Tragacanthin was obtained from pure tragacanth by first mixing 2 g of pure tragacanth in 200 cm.sup.3 of deionized water utilizing a stirrer. Mixing was carried out by stirring the mixture of tragacanth and deionized water for 24 hours. After that, the temperature of the dispersion of pure tragacanth in water was lowered to 4° C. Then, an alkali solution of tragacanth was obtained by adding 4 g of NaOH to the suspension and the obtained alkali solution was stirred for 6 hours at 4° C. After that, the alkali solution of tragacanth was neutralized utilizing HCl by titration until the pH of the solution reached to 7.5. The obtained neutralized solution was then centrifuged at 6000 rpm for 10 minutes. The obtained solution after performing the centrifugation was then dried utilizing a rotary drier at 80° C. The concentrated solution obtained from the rotary drier was then mixed with ethanol, such that a concentration of the ethanol within the solution was 70 vol. %. After adding ethanol, a white sediment forms within the solution. The white sediment, which is water-soluble tragacanthin (WST) may be washed with ethanol three times and then may be dried at room temperature. Washing with ethanol may be carried out in two steps, first washing with a 70 vol % solution of ethanol and then washing with pure ethanol.
(75) To prepare tragacanthin-PVA solutions with (tragacanthin:PVA) mass ratios of 40:60, 50:50, and 60:40, distilled water is utilized as a solvent. In this example, a tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 40:60 was prepared by first dissolving 0.144 g of PVA in 3 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.096 g of tragacanthin was added to the PVA solution and was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (40:60).
(76) A tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 50:50 was prepared by first dissolving 0.12 g of PVA in 3 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.12 g of tragacanthin was added to the PVA solution and was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (50:50).
(77) A tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 60:40 was prepared by first dissolving 0.096 g of PVA in 3 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.144 g of tragacanthin was added to the PVA solution and was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (60:40).
(78) A tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 70:30 was prepared by first dissolving 0.072 g of PVA in 2 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.168 g of tragacanthin was added to the PVA solution and was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, then 1 cm.sup.3 of formic acid was added to the homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (70:30).
(79) To prepare tragacanthin-PVA solutions with (tragacanthin:PVA) mass ratios of 70:30, 80:20, and 90:10, distilled water and formic acid were utilized as the solvent. For example, a tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 80:20 was prepared by first dissolving 0.03 g of PVA in 2 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.12 g of tragacanthin was added to the PVA solution and was stirred at room temperature. After the mixture of tragacanthin and PVA solution is homogenized, 1 cm.sup.3 of formic acid was then added to the solution and the solution was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (80:20).
(80) A tragacanthin-PVA solution with a (tragacanthin:PVA) mass ratio of 90:10 was prepared by first dissolving 0.015 g of PVA in 2 cm.sup.3 of distilled water by mixing PVA with distilled water and then stirring the PVA solution for 2 hours at 80° C. After that, 0.135 g of tragacanthin was added to the PVA solution and was stirred at room temperature. After the mixture of tragacanthin and PVA solution is homogenized, 1 cm.sup.3 of formic acid was then added to the solution and the solution was stirred for 12 to 24 hours at room temperature to obtain a homogenous tragacanthin-PVA solution, which is referred to hereinafter as WST/PVA (90:10).
(81) A support layer was prepared by coating a stainless steel mesh with a layer of polyacrylonitrile (PAN). In this example, a layer of PAN was electrospun on a stainless steel mesh with a mesh size of 400. To this end, a solution of PAN in dimethylformamide (DMF) was prepared with a mass concentration of 16% per total volume of the exemplary solution of PAN in DMF. 16 g of PAN was added to 100 cm.sup.3 of DMF and then stirred at a temperature of approximately 40° C. for 24 hours. An electrospinning apparatus similar to apparatus 200 was utilized to coat the exemplary stainless steel mesh with the exemplary PAN solution. In this example, the exemplary PAN solution was electrospun onto the exemplary stainless steel mesh at a flow rate of 0.25 cm.sup.3 hr.sup.−1, a distance of 15 cm, and a voltage of 15 kV for approximately 40 minutes with a collector rotational speed of approximately 100 rpm. To this end, circular pieces cut out of the exemplary stainless steel mesh were attached on collector 204 of apparatus 200 and then apparatus 200 was utilized to coat the exemplary circular pieces of the exemplary stainless steel mesh with the exemplary PAN solution.
(82) In this example, six samples of tragacanthin-PVA nanofibrous webs were prepared utilizing the exemplary six tragacanthin-PVA solutions as spinning solutions. The exemplary six tragacanthin-PVA nanofibrous webs were prepared by separately electrospinning the exemplary six tragacanthin-PVA solutions onto the exemplary support layers utilizing an electrospinning apparatus similar to apparatus 200. For example, WST/PVA (40:60) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.05 cm.sup.3 hr.sup.−1, at a distance of 17 cm, and a voltage of 14 kV. WST/PVA (50:50) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.025 cm.sup.3 hr.sup.−1, at a distance of 7 cm, and a voltage of 10 kV. WST/PVA (60:40) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.025 cm.sup.3 hr.sup.−1, at a distance of 8 cm, and a voltage of 17 kV. WST/PVA (70:30) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.025 cm.sup.3 hr.sup.−1, at a distance of 15 cm, and a voltage of 17 kV. WST/PVA (80:20) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.025 cm.sup.3 hr.sup.−1, at a distance of 15 cm, and a voltage of 17 kV. WST/PVA (90:10) was prepared by electrospinning a tragacanthin-PVA solution at a rate of 0.075 cm.sup.3 hr.sup.−1, at a distance of 13 cm, and a voltage of 15 kV. Table 2 summarizes the electrospinning conditions for the exemplary tragacanthin-PVA solutions.
(83) TABLE-US-00002 TABLE 2 Electrospinning conditions for tragacanthin-PVA solutions Electrospinning parameters Flow rate Solution (cm.sup.3 hr.sup.−1) Distance (cm) Voltage (kV) WST/PVA (40:60) 0.05 17 14 WST/PVA (50:50) 0.025 7 10 WST/PVA (60:40) 0.025 8 17 WST/PVA (70:30) 0.025 15 17 WST/PVA (80:20) 0.025 15 17 WST/PVA (90:10) 0.075 13 15
(84) To investigate the morphology of the electrospun tragacanthin-PVA nanofibrous webs, SEM images of the electrospun tragacanthin-PVA nanofibrous webs were obtained.
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(91) TABLE-US-00003 TABLE 3 Average, maximum, and minimum diameters of the electrospun WST/PVA nanofibers Average Minimum Maximum WST/ Concentration diameter diameter diameter PVA (w/v) % (nm) (nm) (nm) 40/60 8 381.6 174 567 50/50 8 328.3 176 515 60/40 8 86.9 61 119 70/30 8 79.8 53 125 80/20 5 82.9 52 104 90/10 5 80.6 32 118
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(101) Table 4 reports percentages of crystallinity of pure tragacanth nanofibres, pure tragacanthin, PVA nanofibers, tragacanthin-PVA nanofibers WST/PVA (50:50), WST/PVA (70:30), and WST/PVA (90:10).
(102) TABLE-US-00004 TABLE 4 Crystallinity Percentage Crystallinity Sample type (%) Pure tragacanth nanofibers 17 Tragacanthin 90 Polyvinyl alcohol nanofibers 51.65 WST/PVA (50:50) nanofibers 75 WST/PVA (70:30) nanofibers 88 WST/PVA (90:10) nanofibers 90
Example 4
(103) In this example, as-prepared filters containing tragacanthin-PVA nanofibrous webs were utilized in a filtration cell to separate water from an exemplary sample of petroleum. Here, tragacanthin-PVA nanofibrous webs which were electrospun on PAN-coated stainless steel meshes were cut into thin disk-shaped filters with diameters of approximately 5 cm. In this example, a filtration device similar to the filtration device of
(104) Two types of fuel were filtered utilizing filtration device 1000, namely a JP4 fuel and diesel fuel. The water-contents of both fuels before and after filtration were determined by a Karl-Fischer device according to the ASTM D-6304 standard. The amounts of water content in JP4 and diesel fuels before filtration were 130 ppm and 178.25 ppm, respectively. Table 5 summarizes the filtration efficiencies and volumetric flow rates of the exemplary electrospun tragacanthin-PVA nanofibrous webs for JP4 fuel. Table 6 summarizes the filtration efficiencies and volumetric flow rates of the exemplary electrospun tragacanthin-PVA nanofibrous webs for diesel fuel.
(105) TABLE-US-00005 TABLE 5 Filtration efficiency and volumetric flow rate of tragacanthin -PVA filters for the JP4 fuel 10 cm.sup.3. Diameter of Water Water nanofibers Weight of content after absorbed Volumetric Filtration Filter filter filtering filtration by filter flow rate) efficiency type (nm( layer (g) (ppm( (ppm) cm.sup.3/s( (%) WST/PVA 328.3 0.0034 18.37 111.63 0.4 85.87 50/50 WST/PVA 86.9 0.0028 24.82 105.18 0.35 80.91 60/40 WST/PVA 79.8 0.0042 20.27 109.73 0.31 84.41 70/30 WST/PVA 82.9 0.0014 33.76 96.24 0.33 74.03 80/20 WST/PVA 80.6 0.0012 37 93 0.32 71.54 90/10
(106) TABLE-US-00006 TABLE 6 Filtration efficiency and volumetric flow rate of tragacanthin -PVA filters for the diesel fuel 10 cm.sup.3. Diameter of Weight Water filter of Water content absorbed by Volumetric Filtration Filter nanofiber filtering after filtration filter flow rate efficiency type (nm( layer (g) (ppm) (ppm) (cm.sup.3/s( (%) WST/PVA 328.3 0.0034 19.62 158.63 0.16 88.99 50/50 WST/PVA 86.9 0.0028 28.86 149.39 0.10 83.81 60/40 WST/PVA 79.8 0.0042 24.05 154.2 0.12 86.51 70/30 WST/PVA 82.9 0.0014 29.75 148.5 0.13 83.31 80/20 WST/PVA 80.6 0.0012 33.46 144.79 0.11 81.23 90/10
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(112) Another factor that may affect filtration efficiency is the porosity of the electrospun nanofibrous webs, which in turn, determines the permeability of the nanofibrous webs. The higher the permeability of a nanofibrous web, the lower the pressure drop through that nanofibrous web. Air permeabilities of the electrospun nanofibrous webs were measured to investigate the porosity of the as-prepared electrospun nanofibrous webs. Table 7 summarizes the air permeability of tragacanthin-PVA filters, pure tragacanth filter, and polyacrylonitrile nanofibrous support layer.
(113) TABLE-US-00007 TABLE 7 Air permeability of tragacanthin-PVA filters, pure tragacanthin, and polyacrylonitrile. Diameter of filter Pressure (Pa) Filter type nanofiber (nm( 100 200 500 WST/PVA 328.3 6.7 13.8 34.8 50/50 WST/PVA 86.9 3.8 7.2 13.1 60/40 WST/PVA 79.8 0.2 0.4 0.9 70/30 WST/PVA 82.9 3.3 6.8 12.1 80/20 Pure tragacanth 129.3 4.9 10.5 25.6 Polyacrylonitrile 415.5 6.3 14 37.3
(114) Referring to Table 7, it is evident that a decrease in the diameter of nanofibers in all three pressures of 100, 200, and 500 Pa, air permeability decreases. For example, tragacanthin-PVA filter WST/PVA (50/50) with a diameter of approximately 328.3 nm shows the highest air permeability and tragacanthin-PVA filter WST/PVA (70/30) with a diameter of approximately 79.8 nm shows the lowest air permeability. With an increase in air permeability of a filter, pressure drop on both sides of that filter decreases, which eventually may lead to an increase in the filtration efficiency of that filter. It can be concluded that reducing the diameter of nanofiber in the nanofiber layer creates smaller spaces and ultimately, higher porosity. Lower air permeability reduces the filtration efficiency and the lifetime of filters. Of course, this depends on the type of fluid.
(115) The embodiments have been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed.
(116) The foregoing description of the specific embodiments will so fully reveal the general nature of the disclosure that others can, by applying knowledge within the skill of the art, readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present disclosure. Therefore, such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance.
(117) The breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments but should be defined only in accordance with the following claims and their equivalents.
(118) Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not to the exclusion of any other integer or step or group of integers or steps.
(119) Moreover, the word “substantially” when used with an adjective or adverb is intended to enhance the scope of the particular characteristic; e.g., substantially planar is intended to mean planar, nearly planar and/or exhibiting characteristics associated with a planar element. Further use of relative terms such as “vertical”, “horizontal”, “up”, “down”, and “side-to-side” are used in a relative sense to the normal orientation of the apparatus.