DECORATIVE COATING SYSTEM AND METHOD FOR DECROATIVE PRODUCTS
20230364939 · 2023-11-16
Inventors
Cpc classification
B44F1/08
PERFORMING OPERATIONS; TRANSPORTING
B44F9/08
PERFORMING OPERATIONS; TRANSPORTING
A43B23/00
HUMAN NECESSITIES
International classification
B44F9/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An outer surface of a Decorative Product comprising an outer covering layer covering the outer surface, the outer covering layer comprises a UV ink coating layer and an outer protective layer disposed on a surface of the UV ink coating layer facing towards the exterior of the Decorative Product. The UV ink coating layer comprises a plurality of close-packed jewel-shaped elements and the surface of the UV ink coating layer comprises an elongated mesa-like protrusion having a substantially planar top face. The outer protective layer includes an amber varnish layer. The outer protective layer is configured to protect the appearance, color and brightness of the jewel-shaped element.
Claims
1. An outer surface of a Decorative Product comprising: a UV ink coating layer disposed on at least a portion of the outer surface of and facing towards an exterior of the Decorative Product, wherein the UV ink coating layer includes a plurality of close-packed jewel-shaped elements, and the surface of the UV ink coating layer comprises an elongated mesa-like protrusion having a planar top face; and an outer protective layer disposed on the surface of the UV ink coating layer, wherein the outer protective layer includes an amber varnish layer.
2. The Decorative Product of claim 1, wherein the jewel-shaped elements are raised or planar jewel-shaped elements.
3. The Decorative Product of claim 1, wherein each of the jewel-shaped elements comprises a plurality of facets, each facet is raised at an oblique angle from at least one other facet in the jewel-shaped element.
4. The Decorative Product of claim 1, wherein each jewel-shaped element has a short axis and a plurality of boundaries extending along directions normal to the short axis, the plurality of boundaries enclosing one or more facets on a face of the each jewel-shaped element.
5. The Decorative Product of claim 4, wherein the boundaries of the each jewel-shaped element are grooves.
6. The Decorative Product of any one of claim 1, wherein a clear, self-adhesive vinyl is applied across the jewel-shaped elements.
7. The Decorative Product of claim 1, wherein the jewel-shaped elements are of at least one color.
8. The Decorative Product of claim 1, wherein the outer surface is formed from one or more of natural leather, artificial leather, composite leather, cotton, polyester, rubber, fake or natural fur, artificial or natural animal skins, metal, plastic, wood, fiberglass, or composites.
9. The Decorative Product of claim 1, further comprising one or more light emitting devices, a switch and a power source, wherein the one or more light emitting devices are coupled to the switch and the power source through one or more wires and are embedded in one or more housings, and wherein a portion of the outer surface forms sidewalls to the housings, and the outer covering layer forms a cover of the one or more housings.
10. The Decorative Product of claim 1, wherein the outer covering layer further comprises a polyurethane layer over the amber varnish layer.
11. The Decorative Product of any one of claim 1, wherein the UV ink coating layer covers the entire surface of the outer surface of the Decorative Products.
12. The Decorative Product of claim 1 further wherein the Decorative Product is one of footwear, skates, a skate board, a hoover board, water skis, a snowboard, skis, a writing instrument, an automobile, a boat, a cruiser, an off-road vehicle, a motorcycle, a bicycle, a scooter, a golf club, eyeglasses, an article of furniture, clothing, a caps, a hat, a visors, a computer case, a computer mouse, a keyboard, a monitor, a home appliance, or a kids toys.
13. A decorative product comprising: a sole; an upper attached to the sole, wherein the upper comprises an interior lining; a decorative outer layer fixed to the interior lining, the decorative outer layer being composed of a contiguous transparent or translucent plastic material having close packed jewel-shaped elements defined therein; and wherein each jewel-shaped element has a short axis and a plurality of boundaries extending along directions normal to the short axis, the plurality of boundaries enclosing one or more facets on a face of the jewel-shaped element; and wherein the jewel-shaped elements of the decorative outer layer are formed therein utilizing a hologram technique and the jewel-shaped elements comprise an elongated mesa-like protrusions having a substantially planar top face.
14. The Decorative Product of claim 13, wherein the jewel-shaped elements are raised or planar jewel-shaped elements.
15. The Decorative Product of claim 13, wherein each of the jewel-shaped elements comprises a plurality of facets, each facet is raised at an oblique angle from at least one other facet in the jewel-shaped element.
16. The Decorative Product of claim 13, wherein each jewel-shaped element has a short axis and a plurality of boundaries extending along directions normal to the short axis, the plurality of boundaries enclosing one or more facets on a face of the each jewel-shaped element.
17. The Decorative Product of claim 16, wherein the boundaries of the each jewel-shaped element are grooves.
18. The Decorative Product of any one of claim 13, wherein a clear, self-adhesive vinyl is applied across the jewel-shaped elements.
19. The Decorative Product of claim 13, wherein the jewel-shaped elements are of at least one color.
20. The Decorative Product of claim 13, wherein the outer surface is formed from one or more of natural leather, artificial leather, composite leather, cotton, polyester, rubber, fake or natural fur, artificial or natural animal skins, metal, plastic, wood, fiberglass, or composites.
21. The Decorative Product of claim 13, further comprising one or more light emitting devices, a switch and a power source, wherein the one or more light emitting devices are coupled to the switch and the power source through one or more wires and are embedded in one or more housings, and wherein a portion of the outer surface forms sidewalls to the housings, and the outer covering layer forms a cover of the one or more housings.
22. The Decorative Product of claim 13, wherein the outer covering layer further comprises a polyurethane layer over the amber varnish layer.
23. The Decorative Product of any one of claim 13, wherein the UV ink coating layer covers the entire surface of the outer surface of the Decorative Products.
24. The Decorative Product of claim 13 further wherein the Decorative Product is one of footwear, skates, a skate board, a hoover board, water skis, a snowboard, skis, a writing instrument, an automobile, a boat, a cruiser, an off-road vehicle, a motorcycle, a bicycle, a scooter, a golf club, eyeglasses, an article of furniture, clothing, a caps, a hat, a visors, a computer case, a computer mouse, a keyboard, a monitor, a home appliance, or a kids toys.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
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[0046] According to the implementations of the present disclosure, the UV ink coating layer 102 is such structure in form of layer created by using such a printing technique called Raised UV Coatings or Raised UV printing, which is also referred to as 3D UV or Sculpted UV printing. The UV ink coating layer 102 includes an array of decorative jewel-shaped elements 104. That is, each element 104 is configured to simulate the appearance of a jewel or gemstone such as a rhomboid, diamond, ruby, sapphire, emerald, garnet, topaz, among others. For example, each element 104 may include multiple grooves defining the element's boundary, and have relatively high brilliance/reflectance.
[0047]
[0048] In the example shown in
[0049] The UV ink coating layer 102 is formed from a material suitable to Raised UV Coating or Raised UV printing processes (also referred to as 3D UV or Sculpted UV). However, in some implementations, the material is also tinted to exhibit a particular color. For example, the layer 102 may be tinted red, blue, green, purple, among other colors. In an example, the UV ink coating layer 102 can be fixed to an interior lining of the Decorative Product.
[0050] In some implementations, two or more raised or planar jewel-shaped elements 104 of close-packed jewel-shaped elements 104 can be of different colors. At least one of the jewel-shaped elements exhibits a tint of multiple different colors.
[0051] With such configuration, in one implementation, all of the jewel-shaped elements are of same one color, such as green, red, blue, yellow or purple, over the entire surface of the UV ink coating layer, such that the jewel-shaped elements, as a whole, can exhibit the single one color, which is different from another shoe including jewel-shaped elements of single one different color. In a further implementation, the jewel-shaped elements are not of the same one color and, instead, of multiple different colors over the entire surface of the UV ink coating layer. That is, for example, some of the elements are of red color, some blue, some green, and so on. As such, the jewel-shaped elements exhibit a tint of multiple different colors.
[0052] The interior lining can include any suitable lining for a Decorative Product such as natural leather, artificial leather, composite leather, cotton, polyester, metal, plastic, wood, fiberglass, and composites among others.
[0053] In some implementations, the outer surface of the UV ink coating layer 102 is smooth. That is, the area within each of the elements 104 is planar with little variation in height (e.g., less than about 0.05 mm in average roughness, less than about 0.01 mm in roughness, less than about 0.001 mm in roughness, or as available with commercially obtained PMMA), though the UV ink coating layer 102 may be associated with some curvature to allow for conforming to the shape of the Decorative Product.
[0054] In some implementations, the outer surface of the outer covering layer is planar across the jewel-shaped elements and the entire outer surface of the outer covering layer faces away from an interior region of the Decorative Product. In some further implementations, a clear, self-adhesive vinyl is applied across the planar or raised closed-packed jewel-shaped elements.
[0055] Various techniques can be used to make the elements 104 not dull in appearance or so they appear jewel-shaped (e.g., having high brilliance). For example, the raised effect of the diamond pattern is created by printing techniques of Raised UV coating or Raised UV printing (also known as 3D UV or Sculpted UV), and an amber varnish layer is formed on the elements 104 of the UV ink coating layer 102 to make the elements 104 not dim in appearance and to protect from the dismantle of the elements 104. Compared with general printing, Raised UV coating or Raised UV printing has many advantages, such as, having a simple process; the pattern can be customized and widely compatible (can be applied to hundreds of materials such as glass, tile, or acrylic, leather etc.); the products produced are very rich in light and artistic effects; the surface is raised and flexible. That is, the jewel-shaped raised elements produced by Raised UV coating or Raised UV printing technique process is less time-consuming and UV ink materials are less expensive than other techniques and materials to form the Jewel-shaped elements such as an injection molding, compression molding technique with the use of plastic or lucite materials; furthermore, the jewel-shaped raised elements made from UV coating or raised UV printing have smooth surface effects, good texture, high brightness, high smoothness, strong adhesion, safe packaging, and folding resistance. In addition, the amber varnish protective layer formed on the jewel-shaped element can prevent the color, brightness, and image of the diamond pattern from abrasive activity, cracking, fading and deterioration. The combination of the UV ink coating layer created by the raised UV coating or raised UV printing and the amber varnish layer form thereon achieves a nonexclusive purpose of the disclosure: to keep the color, brightness and appearance of the diamond pattern on the Decorative Product in good condition, and to avoid the color, brightness and image of the diamond pattern from abrasive activity, cracking, fading and deterioration.
[0056] In some applications, Polyurethane is used as a shine enhancement. Polyurethane comes in three type of sheen performance: High Gloss, Semi-Gloss, and Satin. In some applications, a high gloss polyurethane is layered over the amber varnish and dries to a very shiny surface. The polyurethane shine provides an enhancement to the already brightness in colors and jewel-shaped elements created by the amber varnish application. The polyurethane provides the jewel-shaped elements with an added brilliance shine effects that typify the likeness of a real, exceptional brilliant diamond; whereas to attract, appeal to the senses of the wearer of the diamond designed shoe and sparks the attention of onlookers.
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[0058] Specifically, the printing of the diamond pattern is applied to the material in a two-dimensional composition. The two-dimensional composition uses the computer to execute applicable graphic design software (such as computer-aided design (CAD)) to create the planar surface of the diamond pattern. A CAD system is utilized to generate diamond patterns for print.
[0059] In a three-dimensional composition, a raised effect of the diamond pattern is created by using a printing technique called Raised UV coating or Raised UV printing. Raised UV printing is a spot UV technique that builds up the UV coating to create three-dimension images you can both see and feel and thus create a UV ink coating layer. Raised UV coating/printing is completely different from other forms of tactile finishes such as embossing which presses a design into the material such as paper, and thermography which has raised ink. Raised UV coating/printing allows the clear UV coating to be completely independent of ink or pressing a design through both sides of a piece. Some uses of Raised UV coating/printing enhance the graphics or photography of an article. Examples include a football where you can feel the grain of the hide, an iguana where you can feel every scale, droplets of “water” on a beer bottle, or the feel of an orange peel.
[0060] In one example, the Raised UV printing comprises the following specific steps: [0061] 1. Applying UV-curable inkjet ink on the material. The ink can be configured in multiple colors, such as white, black, and color, and optionally, can be applied in various patterns, such as the diamond pattern; and [0062] 2. UV curing.
[0063] After the diamond pattern is printed on a material of the Decorative Products in a two-dimensional composition or the raised diamond pattern is printed on another suitable Decorative Product material in a three-dimensional composition, an amber varnish solution is applied on the diamond pattern (e.g., raised or planar jewel-shaped element).
[0064] The improved benefit of the amber varnish solution is to protect the ink against abrasive activity, cracking, fading, and deterioration. Also, the amber varnish brightens and gives depth as it penetrates and becomes part of the ink coating layer that makes up the diamond pattern and the structure on which the diamond pattern is applied as it is absorbed into the material.
[0065] In other implementations, each element 104 of UV ink coating layer 102 (with raised jewel-shaped element) includes one or more facets raised at different oblique angles from one another to give the surface of the UV ink coating layer 102 a raised appearance. Each facet is a planar portion of the exposed surface of the UV ink coating layer and is oriented at a different angle from adjacent facets within a particular element 104. By orienting the facets at different angles, light reflected off the facets will be redirected in different directions enhancing the reflectance of the jewel-shaped elements 104.
[0066] The UV ink coating layer 102 having the jewel-shaped elements 104 can be applied to any type of Decorative Product, including but not limited to: footwear, skates, skate boards, hoover boards, water skis, snow and ski boards, writing instruments (i.e. pencils and ink pens), automobiles, boats, ships, cruisers, off-road vehicles, motorcycles, bicycles, scooters, golf clubs, eyeglasses, furniture, clothing, headgear (i.e. caps, hats, and visors), computer cases and accessories (i.e. mouse, keyboard, and monitor), home appliances, kids toys, and the like among others (see
[0067] In some implementations, a light source is incorporated into the Decorative Product to enhance the brilliance of the jewel-shaped elements of the outer layer. For example, the Decorative Product can include one or more light sources, such as light-emitting diodes (LEDs), situated at various locations on the Decorative Product and beneath the outer layer 102. When the light sources are activated, light is emitted and passes through the transparent or translucent outer layer 102. The light sources may be configured to emit a single color/wavelength (e.g., red, blue, or green) or a range of wavelengths (e.g., white light). Combinations of white light and/or different color light sources may also be used. In some implementations, e.g., when the jewel-shaped elements 104 include raised facets, the light emitted from a single light source is refracted by the different facets along different directions, giving rise to an impression of multiple light sources being embedded at a particular location in the Decorative Product.
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[0069] The light source may be located at various different positions of the Decorative Product. For example,
[0070] Other configurations of the power source 614 and switch 612 also are possible. For example, in some implementations, the power source 614 can be embedded within the platform 604.
[0071] Other shoe types also may be incorporate an outer layer, such as layer 102, and one or more light sources located beneath the outer layer. For example,
[0072] The teachings discussed herein are can be applied to any type of Decorative Product. While different shoe types are specifically illustrated and discussed herein, any type of Decorative Product may be configured to have an embedded power source, lights, and switches as discussed herein. The particular configuration for those components may vary per type of Decorative Product but the teachings discussed herein are equally applicable to provide for illuminating the outer surface.
[0073] In some implementations, the UV ink coating layer having the jewel-shaped elements also can include a protrusion on which the Decorative Product can be customized by the user. For example, the protrusion provides a region on which a user can apply their own signature (e.g., using any suitable writing instrument such as a permanent marker) or any desired pattern.
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[0075] In some implementations, the design to be formed on the protrusion may be fabricated on a transfer sheet (e.g., printed on an adhesive transfer sheet or heat transfer sheet) having about the same area as the planar surface of the protrusion. Using, e.g., a heat press, the design may be affixed to the protrusion.
[0076] Another embodiment of the present disclosure may utilize a hologram technique to produce the jewel-shaped elements among other things. One non-exclusive example of a hologram technique considered herein is explained in “Inkjet printing of transparent sol-gel computer generated holograms” written by Aleksandr V. Yakovlev, Evgeny A. Pidko, and Alexandr V. Vinogradov, the contents of which are hereby incorporated herein in entirety. As is understood in the art, hologram techniques utilize an interference pattern of laser beams to generate three-dimensional versions of an object. In the present disclosure, the hologram technique may be implemented to allow the jewel shaped elements to take on a 3-dimensional appearance while having a substantially planer surface.
[0077] In one aspect of this disclosure, a more advanced hologram method may be used that involves an inkjet printer as is known in the art. The advanced hologram technique may serve as one non-exclusive step for making the jewel shaped elements discussed herein. As such, the jewel-shaped raised elements produced by hologram method may be less time-consuming and hologram materials may be less expensive than other techniques and materials such as injection molding or compression molding techniques with the use of plastic or lucite materials. A number of implementations of the disclosure have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Other implementations are within the scope of the following claims.