Eco-Friendly Personal Exhalant Filter

20230346013 · 2023-11-02

Assignee

Inventors

Cpc classification

International classification

Abstract

As an accessory to cannabis and other smokers, an increased capacity, environmental and ecological friendly, sustainable solution personal air filter is disclosed. The solution effectively and efficiently combines passive filter medium and properties of fluid mechanics to achieve the increased capacity. Additionally, a specific order of passive filter elements is provided to increase filtering efficiency. Wherever possible, biodegradable materials are employed such a biodegradable PLA polymers.

Claims

1. An ecological friendly personal air purifier for filtering user’s exhale comprising: a mouthpiece; an outer body; and an inner cartridge encased by the outer body and containing a filter medium, the inner cartridge containing the filter medium being biodegradable and is able to decay naturally without harming the environment in three years or less.

2. The ecological friendly personal air purifier for filtering user’s exhale of claim 1, further comprising an end cap including apertures allowing air discharge, the end cap further covering an opening at a distal end of the outer body, the opening providing access for removal and replacement of the inner cartridge.

3. The ecological friendly personal air purifier for filtering user’s exhale of claim 1, wherein the filter medium is a composite filter medium, the composite filter medium comprising: a carbon filter medium; and a HEPA (high efficiency particulate air) filer medium, wherein the carbon filter medium precedes the HEPA filter medium allowing exhaled air to pass through the carbon filter medium first, and subsequently the HEPA filter medium, providing greater absorption to the carbon filter medium and providing less clogging to the HEPA filter medium.

4. The ecological friendly personal air purifier for filtering user’s exhale of claim 1, further comprising a convergent-divergent nozzle downstream of the mouthpiece.

5. An ecological friendly personal air purifier for filtering user’s exhale comprising: an outer body; a mouthpiece overmolded to and overlapping the outer body wherein the mouthpiece is injection molded to the outer body; a filter medium at an interior to the outer body, the filter medium further comprising a carbon filter medium; and an endcap having exit vent holes removably coupled to an end of the outer body opposite the mouthpiece.

6. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, the carbon filter medium further comprising extruded carbon subsequently baked to a specific shape and having vertical apertures therethrough for a passage of exhale.

7. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, further comprising an inner cartridge containing the filter medium the inner cartridge comprising biodegradable bioplastic.

8. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, wherein the outer body comprises the filter medium via an inner cartridge, the inner cartridge comprising a convergent-divergent nozzle.

9. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, the filter medium further comprising: a copper mesh filter medium; and a nylon hydrophobic mesh.

10. The ecological friendly personal air purifier for filtering user’s exhale of claim 5 wherein the carbon filter medium is a first carbon filter medium, the filter medium further comprising: a HEPA (high efficiency particulate air) filter having pleated panels; and a second carbon filter wherein the first copper filter precedes the HEPA filter and the second carbon filter succeeds the HEPA filter.

11. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, further comprising a compostable sleeve surrounding the personal air filter, the compostable sleeve further comprising seeds embedded therein.

12. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, the outer body further comprising soft material covering an outer surface thereof, the soft material for providing and improving a look and feel to the personal air filter.

13. The ecological friendly personal air purifier for filtering user’s exhale of claim 5, wherein the end cap is snap fit to the end of the outer body, the end cap comprising a protrusion and the outer body comprising a corresponding aperture receiving said protrusion.

14. An ecological friendly personal air purifier for filtering user’s exhale comprising: a mouthpiece; an outer body; and a filter medium for filtering user’s exhale; and a convergent-divergent nozzle downstream of the mouthpiece and upstream of the filter medium.

15. The ecological friendly personal air purifier for filtering user’s exhale of claim 14, further comprising an inner cartridge containing the filter medium the inner cartridge comprising biodegradable bioplastic.

16. The ecological friendly personal air purifier for filtering user’s exhale of claim 14, the filter medium further comprising an inner cartridge containing a HEPA (high efficiency particulate air) filter comprising a plurality of folded pleats.

17. The ecological friendly personal air purifier for filtering user’s exhale of claim 14, further comprising a convergent-divergent nozzle downstream of the mouthpiece.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:

[0020] FIG. 1 is an isometric view of a preferred embodiment, eco-friendly personal exhalant air filter, or air purifier of the present invention;

[0021] FIG. 2 is an exploded view showing preferred assembly;

[0022] FIG. 3 is an additional exploded view illustrating replaceable inner cartridge mechanical filter medium;

[0023] FIG. 4 is an elevational view of a preferred inner cartridge;

[0024] FIG. 5 is a top plan view of the inner cartridge particularly showing snap-in top tray having condensation ports arranged in a 3 ✕ 3 matrix;

[0025] FIG. 6 is cross-sectional view of the inner cartridge taken along line 6-6, in FIG. 2 illustrating condensation ports;

[0026] FIG. 7 is an enlarged view of multiple convergent-divergent nozzles employed by the present invention taken along line 7-7 in FIG. 6;

[0027] FIG. 8 is an additional perspective view of the personal air filter from an underneath vantage point; and

[0028] FIG. 9 is a prospective view illustrating an invention feature including a compostable sleeve containing the personal air filter.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0029] Referring initially to FIG. 1 and FIG. 2, isometric and exploded views are provided illustrating connections and molding features of a personal exhalant air filter, or alternatively person air purifier 10. Generally, a main body outer enclosure, or outer body 20 is flanked by a top cover mouthpiece 11 and a bottom end cap 50, also referred to as exit vent herein. The connections are either overmolded friction fit or snap-in as detailed herein. More particularly, the outer body 20 has an upper portion 21 extending at its proximal. Initially, the outer body 20 is provided to a separate mold. Next, the mouthpiece 11 is formed by injection molding over the upper portion 21 forming a tight seal. At the opposite end, the end cap is snap fit to the outer body. Particularly, the end cap 50 has protrusions 52 to mate to corresponding apertures 22 extending from the outer body 20.

[0030] Also with regard to FIG. 1 and FIG. 2, the plastic main body outer enclosure (i.e. outer body 20) is rigid; but however, it has been coated with soft material to improve feel and appearance. FIG. 2 illustrates an inner cartridge 30 that fits inside the outer body 20. Importantly, the inner cartridge 30 comprises 100% bio-sourced plastic made from renewal resources, e.g. PLA bioplastic, also known as polylactic acid made from, for example, plant starch such as corn or sugarcane. It is biodegradable in that is capable of being broken down naturally via microorganisms.

[0031] Still further with reference to FIG. 2, the upper portion 21 of the outer body 20, together with the mouthpiece 11, provide a larger air void 13 employed to promote convection and reduce back pressure. Hence, a user exhale into the device 10 via the mouthpiece 11 can be made more easily and naturally. Additionally, the inner cartridge 30 is replaceable; hence, the outer body 20 distal end has an opening 29 to remove and replace the inner cartridge 30 by removing and replacing end cap 50.

[0032] With reference to FIG. 3, an exploded view of the biodegradable inner cartridge 30 is shown particularly illustrating the passive filter medium 40. More specifically, the filter medium 40 is a composite filter medium in that several individual filter mediums 41, 42, 44, 46, and 47 are employed in sequence. The filter mediums 41, 42, 44, 46, 47 are being referred to as passive in that they are mechanical in nature, they do not require a power supply and they can function without an extra fluid prime mover, such as a fan, other than the fluid pressure provided by the exhale itself.

[0033] Further with regard to FIG. 3 and the filter mediums 40 provided in sequence, a metallic (e.g. copper) mesh 41 is provided attracting and capturing any ionic particles. Next, a carbon, or graphite filter medium 42 is provided. Specifically, the carbon is extruded to an exact shape, baked in for example an oven, and in doing so, further providing a plurality of apertures 43 therethrough for the passage of air.

[0034] Subsequent to the passive ion element copper mesh 41 and the first carbon filter 42, a pleated HEPA (high efficiency particulate air) filter medium 44 is provided. In a preferred embodiment, the HEPA filter has pleats or panels 45 that are folded. Alternatively, the panels 45 can be corrugated such that the panels 45 are wavy. Importantly, the order of the carbon filter medium 42 and the HEPA filter medium 44 is chosen carefully to allow for greater absorption into the carbon 42 and less clogging of the HEPA 44.

[0035] Yet still further with regard to FIG. 3, a second carbon filter medium 46 is provided further improving overall filter 40 efficiency. Last in the sequence, a nylon hydrophobic mesh 47 is provided tending to repel moisture. All mediums 49 are housed in a replaceable, biodegradable inner cartridge 30.

[0036] As stated with regard to FIG. 4, the biodegradable PLA inner enclosure 30 is more particularly made from 100% bio-sourced plastic made from renewal resources, for example, corn or sugar cane. Hence, the inner cartridge 30 is made of plant-based polymer making the personal air filter herein eco-friendly. Additionally with regard to FIG. 9, the eco-friendly filter 10 includes recyclable packaging and a feature that includes an outer sleeve 60 made from compostable paper with wildflower, or other seeds 61, embedded therein.

[0037] With reference to FIG. 5 a top view of the snap-in top tray 31 is provided. As shown, condensation ports are arranged in a 3 ✕ 3 matrix. FIG. 6 is a cross sectional view of an inner cartridge taken along line 6-6 in FIG. 2; while FIG. 7 provides an enlarged view of a snap in tray taken about line 7-7 in FIG. 6. It should be appreciated that the nine condensation ports are convergent-divergent nozzles 32 or de Laval nozzles. Lastly, FIG. 8 provides a view of the personal air purifier 10 from an underneath vantage point illustrating end cap 50 exit vent holes 51.

[0038] Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, it must be understood that the illustrated embodiments have been set forth only for the purposes of example and that it should not be taken as limiting the invention as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the invention includes other combinations of fewer, more or different elements, which are disclosed above even when not initially claimed in such combinations.

[0039] While the particular Eco-Friendly Personal Exhalant Filter as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.

[0040] Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements.