LAMINATING DEVICE AND LAMINATING METHOD OF DISPLAY SUBSTRATE
20230356518 · 2023-11-09
Inventors
- Xingguo Liu (Beijing, CN)
- Qiang Tang (Beijing, CN)
- Zhihui Wang (Beijing, CN)
- Wei Qing (Beijing, CN)
- Ce Wang (Beijing, CN)
- Shaokui Liu (Beijing, CN)
- Jia DENG (Beijing, CN)
- Jialin WANG (Beijing, CN)
- Zuquan CHEN (Beijing, CN)
- Yuanyuan CHAI (Beijing, CN)
Cpc classification
B32B38/1866
PERFORMING OPERATIONS; TRANSPORTING
B32B38/0012
PERFORMING OPERATIONS; TRANSPORTING
B32B37/0053
PERFORMING OPERATIONS; TRANSPORTING
B32B37/10
PERFORMING OPERATIONS; TRANSPORTING
B32B38/10
PERFORMING OPERATIONS; TRANSPORTING
B32B2038/006
PERFORMING OPERATIONS; TRANSPORTING
B32B38/00
PERFORMING OPERATIONS; TRANSPORTING
B32B38/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B37/00
PERFORMING OPERATIONS; TRANSPORTING
B32B38/00
PERFORMING OPERATIONS; TRANSPORTING
B32B38/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laminating device includes: a plate being bendable, having a resilience characteristic and for bearing the flexible substrate; a supporting base platform for supporting the plate and driving the plate and the flexible substrate on the plate to move; a bending assembly for applying stress to drive the plate and the flexible substrate on the plate to be bent towards a side, facing away from the flexible substrate, of the plate, and for releasing stress to allow the plate and the flexible substrate to rebound; and a fixing fixture for fixing the protective cover plate. The protective cover plate is used to be laminated to the flexible substrate, a shape of the fixing fixture is same as or similar to that of the protective cover plate, the fixing fixture is bent to form an accommodating space, and the protective cover plate is fixed in the accommodating space.
Claims
1. A laminating device, comprising: a plate, being bendable, having a resilience characteristic, and for bearing a flexible substrate; a supporting base platform, for supporting the plate and driving the plate and the flexible substrate on the plate to move; a bending assembly, for applying stress so as to drive the plate and the flexible substrate on the plate to be bent towards a side, facing away from the flexible substrate, of the plate, and for releasing stress so as to allow the plate and the flexible substrate to rebound; and a fixing fixture, for fixing a protective cover plate, wherein the protective cover plate is for being laminated to the flexible substrate; a shape of the fixing fixture is same as or similar to a shape of the protective cover plate; the fixing fixture is bent to form an accommodating space; and the protective cover plate is fixed in the accommodating space.
2. The laminating device according to claim 1, wherein the bending assembly comprises: a bearing membrane, configured to be laminated on a surface of a side, facing the plate, of the flexible substrate, be disposed on the plate together with the flexible substrate and drive the flexible substrate and the plate to be bent; and a drive component, configured to be used in cooperation with the bearing membrane, and to drive the bearing membrane to be bent by stretching the bearing membrane.
3. The laminating device according to claim 2, wherein the bearing membrane comprises a stretching part exceeding an edge of the flexible substrate; and the drive component comprises a jig and a roller shaft, the jig is used to clamp an edge of the stretching part and apply a pulling force to the stretching part, and the roller shaft is used to support the stretching part and change a direction of the pulling force of the stretching part.
4. The laminating device according to claim 3, wherein the bending assembly further comprises: a plate resilience assisting rod, connected with an edge of the plate, and configured to apply stress so as to drive the plate to be bent and release stress so as to allow the plate to rebound.
5. The laminating device according to claim 1, wherein the plate comprises a stainless steel layer and a buffer layer, and a surface of the buffer layer is configured as a bearing surface.
6. The laminating device according to claim 5, wherein the stainless steel layer has a tensile strength of more than 1500 MPa, a hardness of more than 530 HV, and a thickness of 0.1 mm-0.2 mm.
7. The laminating device according to claim 5, wherein the buffer layer is a silica gel material layer, and has a hardness of 20 A-60 A.
8. The laminating device according to claim 7, wherein the stainless steel layer and the buffer layer are compounded and integrated through a silica gel injection molding process.
9. The laminating device according to claim 1, wherein the plate is configured to be magnetic; and the fixing fixture is configured to be magnetic and adjustable in magnetism.
10. The laminating device according to claim 9, wherein the fixing fixture comprises a base material and a magnetic layer disposed in the base material; and the magnetic layer is configured to be adjustable in magnetism through an electric signal.
11. The laminating device according to claim 1, wherein the protective cover plate comprises a main part and two bent parts at two ends of the main part; the fixing fixture comprises a first part and two second parts at two ends of the first part; a shape of the first part is same as or similar to a shape of the main part of the protective cover plate, and shapes of the two second parts are same as or similar to shapes of the two bent parts of the protective cover plate respectively; and the first part is respectively detachably connected with the two second parts.
12. The laminating device according to claim 11, wherein the main part comprises a panel region and two ¼ arc bent regions at two ends of the panel region respectively; and each bent part comprises a ¼ arc bent region, and the ¼ arc bent region of each bent part is connected with a respective one of the two ¼ arc bent regions of the main part to form a 180° bend between the main part and the bent part.
13. A laminating method of a display substrate, adopting the laminating device according to claim 1 for laminating, and comprising: placing the flexible substrate on the plate; fixing the protective cover plate in the accommodating space formed by the fixing fixture; applying stress through the bending assembly to drive the plate and the flexible substrate on the plate to be bent towards the side, facing away from the flexible substrate, of the plate; driving the plate and the flexible substrate to enter the accommodating space formed by the fixing fixture; releasing stress through the bending assembly to allow the plate and the flexible substrate to rebound, so as to realize lamination of the flexible substrate and the protective cover plate; and driving the plate to move out of the accommodating space.
14. The laminating method according to claim 13, wherein the plate is configured to be magnetic; the fixing fixture is configured to be magnetic and adjustable in magnetism; and after the stress is released through the bending assembly to allow the plate and the flexible substrate to rebound, so as to realize the lamination of the flexible substrate and the protective cover plate, the method further comprises: adjusting the magnetism of the fixing fixture to allow the fixing fixture and the plate to be magnetically attracted, so as to realize complete lamination of the flexible substrate and the protective cover plate.
15. The laminating method according to claim 13, wherein: a shape of a bent outer side surface of the flexible substrate is coincident with a shape of a bent inner side surface of the protective cover plate, or a radian of the bent outer side surface of the flexible substrate is larger than a radian of the bent inner side surface of the protective cover plate.
16. The laminating method according to claim 13, wherein the bending assembly comprises a bearing membrane and a drive component; and said applying the stress through the bending assembly to drive the plate and the flexible substrate on the plate to be bent towards the side, facing away from the flexible substrate, of the plate comprises: stretching the bearing membrane through the drive component to bend the bearing membrane, so as to drive the plate and the flexible substrate to be bent along with the bearing membrane.
17. The laminating method according to claim 16, wherein the bending assembly comprises a plate resilience assisting rod; and said driving the plate to move out of the accommodating space comprises: driving the plate, through the plate resilience assisting rod, to be bent and to pass through an opening of the accommodating space; and driving the plate to move out of the accommodating space from the opening of the accommodating space.
18. The laminating method according to claim 13, wherein the fixing fixture comprises a first part and two second parts at two ends of the first part; the first part is respectively detachably connected with the two second parts; and said fixing the protective cover plate in the accommodating space formed by the fixing fixture comprises: detaching and separating the two second parts of the fixing fixture from the first part; matching a main part of the protective cover plate and the first part of the fixing fixture in a contact mode; and covering two bent parts of the protective cover plate with the two second parts of the fixing fixture respectively, and fixedly mounting the two second parts on the first part.
19. The laminating device according to claim 8, wherein the supporting base platform is a rigid base platform and welded to the stainless steel layer.
20. The laminating method according to claim 16, wherein said releasing the stress through the bending assembly to allow the plate and the flexible substrate to rebound, so as to realize the lamination of the flexible substrate and the protective cover plate comprises: gradually releasing a pulling force through the drive component to allow the plate and the flexible substrate to rebound gradually, so as to realize the lamination of the flexible substrate and the protective cover plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0060] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. It is apparent that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without involving any inventive effort are within the scope of protection of the present application.
[0061] As shown in
[0062] The plate 1 is bendable, has a resilience characteristic, and is configured to bear a flexible substrate 5.
[0063] The supporting base platform 2 is configured to support the plate 1 and drive the plate 1 and the flexible substrate 5 on the plate 1 to move.
[0064] The bending assembly 3 is configured to apply stress so as to drive the plate 1 and the flexible substrate 5 on the plate 1 to be bent towards a side, facing away from the flexible substrate 5, of the plate 1, and is configured to release stress so as to allow the plate 1 and the flexible substrate 5 to rebound.
[0065] The fixing fixture 4 is configured to fix a protective cover plate 6. The protective cover plate 6 is to be laminated to the flexible substrate 5. A shape of the fixing fixture 4 is the same as or similar to that of the protective cover plate 6. The fixing fixture 4 is bent to form an accommodating space. The protective cover plate 6 is fixed in the accommodating space.
[0066] In the above laminating device, the shape of the fixing fixture 4 is the same as or similar to that of the protective cover plate 6, so that the fixing fixture 4 may accommodate and fix the bent protective cover plate 6. The flexible substrate 5 is placed on the plate 1 and may be bent together with the plate 1 under the action of the bending assembly 3, so that a laminating surface of the flexible substrate 5 may match a laminating surface of the bent protective cover plate 6 in shape as much as possible. By bending the plate 1 and the flexible substrate 5, the plate 1 and the flexible substrate 5 may be accommodated in the accommodating space of the fixing fixture 4 for laminating the flexible substrate 5 and the protective cover plate 6. As shown in
[0067] In summary, on the one hand, the above laminating device may achieve full lamination between the flexible substrate 5 and the large-radian protective cover plate 6, and is especially suitable for 180° inverted lamination of the protective cover plate 6, and a method is simple and practical. On the other hand, the above laminating device gradually releases pre-bending stress with the help of the high resilience and high fatigue strength characteristics of the plate 1 to complete the lamination between the flexible substrate 5 and the protective cover plate 6. The laminating process is controllable, the risk of bubbles and cracks in the laminating process is small, and the laminating yield may be improved.
[0068] The protective cover plate 6 may be a glass cover plate.
[0069] Adhesive lamination between the flexible substrate 5 and the protective cover plate 6 may be realized through optical clear adhesive (OCA). For example, the laminating surface of the flexible substrate 5 may be coated with the optical clear adhesive before the flexible substrate 5 enters the accommodating space of the fixing fixture 4, and then the flexible substrate 5 may be laminated to the protective cover plate 6 when being in contact with the protective cover plate 6 under the action of a resilience force.
[0070] Bending shapes of the flexible substrate 5 and the plate 1 may be coincident with a bending shape of the protective cover plate 6, or may exceed a bending radian of the protective cover plate 6. For example, a shape of a bent outer side surface of the flexible substrate 5 is coincident with that of a bent inner side surface of the protective cover plate 6, or a radian of the bent outer side surface of the flexible substrate 5 is larger than a radian of the bent inner side surface of the protective cover plate 6. Thus, the plate 1 and the flexible substrate 5 may enter the accommodating space of the fixing fixture 4, and the laminating surface of the bent flexible substrate 5 may be advantageously well matched with and laminated to the laminating surface of the bent protective cover plate 6.
[0071] Exemplarily, taking a mode that the protective cover plate and the fixing fixture thereof are inverted with two ends bent by 180° as an example, as shown in
[0072] As shown in
[0073] The bearing membrane 31 is configured to be attached on a surface of a side, facing the plate 1, of the flexible substrate 5, namely a surface of a side, facing away from the laminating surface, of the flexible substrate 5, and is used to be disposed on the plate 1 together with the flexible substrate 5 and drive the flexible substrate 5 and the plate 1 to be bent.
[0074] The drive component is configured to be used in cooperation with the bearing membrane 31, and to drive the bearing membrane 31 to be bent by stretching the bearing membrane 31.
[0075] As shown in
[0076] Exemplarily, an extension direction of the roller shaft 33 is coincident with an extension direction of the edge of the stretching part 310, and the roller shaft 33 may be fixed on the supporting base platform 2. The jig 32 has a certain width along the extension direction of the edge of the stretching part 310, and may be clamped to a relatively wide section of the edge of the stretching part 310 in the extension direction of the edge, thereby achieving uniform distribution of the pulling force acting on the stretching part 310 and achieving a good acting effect. The drive component may further include a servo motor which may be in transmission connection with the jig(s) 32 to drive the jig(s) 32 to stretch the edge of the stretching part 310 of the bearing membrane 31.
[0077] As shown in
[0078] Exemplarily, as shown in
[0079] As shown in
[0080] As shown
[0081] As shown in
[0082] As shown in
[0083] The stainless steel layer 11 has characteristics of high strength, high fatigue strength and high resilience. Exemplarily, the stainless steel layer 11 has a tensile strength of more than 1500 MPa, a hardness of more than 530 HV, and a thickness of 0.1 mm-0.2 mm.
[0084] The buffer layer 12 may be a silica gel material layer, and may have a hardness of 20 A-60 A.
[0085] Exemplarily, the stainless steel layer 11 and the buffer layer 12 may be compounded and integrated through a silica gel injection molding process.
[0086] Further, the supporting base platform 2 is a rigid base platform and may be welded to the stainless steel layer 11.
[0087] Exemplarily, the supporting base platform 2 may be powered through a hydraulic column to realize up-down translation. Alternatively, the supporting base platform 2 may also realize left-right translation, and a specific drive mode is not limited.
[0088] As shown in
[0089] After the flexible substrate 5 is in contact with and laminated to the protective cover plate 6 under the action of a resilience force, the magnetism of the fixing fixture 4 may be adjusted so that the fixing fixture 4 and the plate 1 may be magnetically attracted, and an attraction pressure of the fixing fixture 4 and the plate 1 is kept for a certain period of time, thereby realizing further lamination of the flexible substrate 5 and the protective cover plate 6. Since the plate 1 and the fixing fixture 4 have the attraction pressure at all locations and the attraction pressure is controllable, the laminating yield of locations between the flexible substrate 5 and the protective cover plate 6 may be effectively improved, especially in a bending region, laminating bubbles, cracks, etc. are avoided, and thus the quality of a laminated display product, especially a large-radian (180° for example) laminated display product is effectively improved.
[0090] Exemplarily, as shown in
[0091] Exemplarily, as shown in
[0092] Since the shape of the fixing fixture 4 is coincident with that of the protective cover plate 6, a good fixing effect for the protective cover plate 6 may be realized, the protective cover plate 6 may further be supported so as not to be broken under the pressure in the laminating process. By setting the fixing fixture 4 into three detachable parts, namely the first part 401 and the two second parts 402 located at the two ends of the first part 401, the protective cover plate 6 may be placed in the accommodating space of the fixing fixture 4 conveniently, and the protective cover plate 6 may be fixed.
[0093] Exemplarily, as shown in
[0094] When the operation of fixing the protective cover plate 6 is carried out, the two second parts 402 of the fixing fixture 4 may be detached and separated from the first part 401 firstly, and then the main part 601 of the protective cover plate 6 is in contact fit with the first part 401 of the fixing fixture 4; and then the two bent parts 602 of the protective cover plate 6 are covered with the two second parts 402 of the fixing fixture 4 respectively, and the two second parts 402 are fixedly mounted on the first part 401, thus fixing the protective cover plate 6 in the accommodating space of the fixing fixture 4 may be realized.
[0095] In addition, embodiments of the present application further provide a laminating method of a display substrate. The laminating method adopts the laminating device according to any one of the above for laminating. As shown in
[0096] In operation 101, as shown in
[0097] In operation 102, as shown in
[0098] In operation 103, as shown in
[0099] In operation 104, as shown in
[0100] In operation 105, as shown in
[0101] In operation 106, as shown in
[0102] The execution sequence of operation 101 and operation 102 is not limited.
[0103] In some embodiments, the plate is configured to be magnetic; and the fixing fixture is configured to be magnetic and adjustable in magnetism.
[0104] After operation 105, namely after the stress is released through the bending assembly to allow the plate and the flexible substrate to rebound, so as to realize the lamination of the flexible substrate and the protective cover plate, the laminating method further includes: [0105] adjusting the magnetism of the fixing fixture to allow the fixing fixture and the plate to be magnetically attracted, so as to realize complete lamination of the flexible substrate and the protective cover plate.
[0106] In some embodiments, operation 103, that is, the stress is applied through the bending assembly to drive the plate and the flexible substrate located on the plate to be bent towards the side, facing away from the flexible substrate, of the plate may include: [0107] a shape of a bent outer side surface of the flexible substrate is coincident with that of a bent inner side surface of the protective cover plate, or a radian of the bent outer side surface of the flexible substrate is larger than a radian of the bent inner side surface of the protective cover plate.
[0108] In some embodiments, the bending assembly includes a bearing membrane and a drive component.
[0109] Operation 103, that is, the stress is applied through the bending assembly to drive the plate and the flexible substrate located on the plate to be bent towards the side, facing away from the flexible substrate, of the plate, includes: [0110] as shown in
[0111] Further, operation 105, that is, the stress is released through the bending assembly to allow the plate and the flexible substrate to rebound, so as to realize the lamination of the flexible substrate and the protective cover plate, includes: [0112] as shown in
[0113] In some embodiments, the bending assembly includes plate resilience assisting rods.
[0114] Operation 106, that is, the plate 1 is driven to move out of the accommodating space, includes: [0115] as shown in
[0116] In some embodiments, as shown in
[0117] Operation 102, that is, the protective cover plate is fixed in the accommodating space formed by the fixing fixture, includes: as shown in
[0120] Exemplarily, as shown in
[0121] In operation 201, as shown in
[0122] In operation 202, as shown in
[0123] In operation 203, as shown in
[0124] In operation 204, as shown in
[0125] In operation 205, as shown in
[0126] In operation 206, as shown in
[0127] As shown in
[0128] It should be noted that in some embodiments of the present disclosure, the laminating method of the display substrate may further include more operations, which may be determined according to actual needs, and the embodiments of the present disclosure do not limit this. For the detailed description and technical effects, please refer to the description of the laminating device, the protective cover plate and the flexible substrate above, which will not be repeated here. In addition, in the laminating method of the display substrate provided by the embodiments of the present disclosure, the embodiments of some operations are not limited to the above-described specific operation methods, and other operation methods may also be used. For details, please refer to the description of the laminating device of the embodiments, which will not be repeated here.
[0129] Embodiments of the present application further provide a display panel. The display panel includes a protective cover plate and a flexible substrate, and the protective cover plate and the flexible substrate are prepared by adopting the laminating method according to any one of above.
[0130] Exemplarily, the display panel may be an OLED display panel, the flexible substrate is a drive backplane, and the protective cover plate is a glass cover plate. The display panel may be applied to various electronic display apparatuses such as a displayer, a smart phone and a tablet computer.
[0131] It will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present application covers the modifications and variations of this application provided they come within the scope of the appended claims and their equivalents.