MEDICAL DEVICE INCLUDING A TUBE
20230355085 · 2023-11-09
Assignee
Inventors
- Jesper Domino RASK (Copenhagen S, DK)
- Morten SØRENSEN (Ballerup, DK)
- Martin Lund STØRUP (Brønshøj, DK)
- Lars Ulrik NIELSEN (Virum, DK)
Cpc classification
A61B1/05
HUMAN NECESSITIES
A61M16/0488
HUMAN NECESSITIES
A61M16/0477
HUMAN NECESSITIES
A61M2207/00
HUMAN NECESSITIES
International classification
Abstract
The tube has a first lumen with a proximal end and an open distal end to be placed inside a body cavity. An outer wall encloses the first lumen and a camera lumen. A camera module (10) is arranged in the camera lumen at a distal end thereof so that the camera module is positioned adjacent the distal end of the first lumen. An image transmission cable (13) attached to the camera module extends through the camera lumen to connect to an image display device. The camera module is fixed in the camera lumen by means of a camera housing (14) including a tubular housing part (17) surrounding the camera module and a distal end wall (18). The tubular housing part and the distal end wall are integrally moulded and form one single housing element (19). The tubular housing part fits tightly into the camera lumen of the tube.
Claims
1-40. (canceled)
41. A medical device including: a tube having an outer wall, a first lumen and a camera lumen, the first lumen having a proximal end and a distal end, the camera lumen having a proximal end and a distal end, and the outer wall enclosing the first lumen and the camera lumen; a camera housing including a proximal portion and a singular housing element affixed to the proximal portion, the singular housing element comprising a tubular housing part integrally moulded in one-piece with a distal end wall, the tubular housing part sized to fit tightly into the camera lumen of the tube, the tubular housing part having an inner face, a proximal end and a distal end; a support structure positioned in the camera housing and comprising a proximal end, a distal end, and a tubular end part at the proximal end of the support structure, the tubular end part having an outer face forming a gap with the inner face of the tubular housing part; an adhesive in the gap affixing the support structure to the singular housing element; and a camera module supported by the support structure inside the camera housing, the camera module including an image sensor and a light source positioned at the distal end of the camera lumen adjacent the distal end of the first lumen.
42. The medical device of claim 41, wherein the outer face of the tubular end part of the support structure and/or the inner face of the tubular housing part of the camera housing are/is tapered or conical so that the gap has a cross-section that decreases in the direction from the proximal end to the distal end of the support structure.
43. The medical device of claim 41, wherein the outer face of the tubular end part of the support structure and/or the inner face of the tubular housing part of the camera housing are/is provided with ribs.
44. The medical device of claim 43, wherein the ribs only extend at a distal end of the tubular end part of the support structure.
45. The medical device of claim 43, wherein the ribs include two pivot forming ribs arranged diametrically opposite of the tubular end part of the support structure and/or of the tubular part of the camera housing and together providing a relatively tight fit with the corresponding outer face or inner face, wherein the ribs further include two distance ribs distributed peripherally about the tubular end part of the support structure and/or of the tubular part of the camera housing and together providing a relatively loose fit with the corresponding outer face or inner face, and wherein the two pivot forming ribs extending further radially than the distance ribs.
46. The medical device of claim 43, wherein the ribs include two pivot forming ribs arranged diametrically opposite of the tubular end part of the support structure and/or of the tubular part of the camera housing and together providing a relatively tight fit with the corresponding outer face or inner face, wherein the ribs further include two distance ribs distributed peripherally about the tubular end part of the support structure and/or of the tubular part of the camera housing and together providing a relatively loose fit with the corresponding outer face or inner face.
47. The medical device of claim 46, wherein the distal end of the support structure is provided with two spaced tabs arranged generally symmetrically about a plane extending through the two pivot forming ribs, and wherein the two spaced tabs are adapted to abut the camera module.
48. The medical device of claim 47, wherein the support structure includes an elongated part having generally semi-circular cross-section, and wherein the elongated part connects the proximal end of the support structure with the two spaced tabs.
49. The medical device of claim 48, wherein the elongated part is provided with a peripherally extending recess facing the inner face of the tubular part of the camera housing next to the tubular end part of the support structure.
50. The medical device of claim 48, wherein the inner face of the tubular part of the camera housing is provided with a guide rib, wherein the elongated part is provided with the groove extending in the longitudinal direction of the camera housing, wherein the groove is arranged symmetrically about the plane extending through the two pivot forming ribs.
51. The medical device of claim 41, further comprising an image transmission cable having an outer face, wherein the inner face of the tubular end part of the support structure is adhesively bonded to the outer face of the image transmission cable.
52. The medical device of claim 41, wherein the support structure or the inner face of the tubular part of the camera housing has a guide rib extending in a longitudinal direction of the camera housing, wherein the corresponding support structure or inner face of the tubular part of the camera housing has a groove extending in the longitudinal direction of the camera housing, and wherein the guide rib is adapted to slide in the groove.
53. The medical device of claim 52, wherein the inner face of the tubular part of the camera housing is provided with the guide rib, and wherein the guide rib is wedge-formed at the distal end of the camera housing to guide the camera module during assembly.
54. The medical device of claim 41, further comprising guide tabs provided on the inner face of the tubular part and/or on the distal end wall, and wherein the guide tabs are arranged to guide the camera module during its insertion into the camera housing.
55. The medical device of claim 41, wherein the proximal portion of the camera housing comprises a proximal end, a distal end and a tapering part between the proximal end and the distal end, and wherein an outer diameter of the proximal end is smaller than an outer diameter of the distal end.
56. The medical device of claim 41, wherein the outer wall comprises an inner surface and an outer surface, wherein the camera lumen is formed in the outer wall between the inner surface and the outer surface of the outer wall.
57. A visualization system comprising a medical device according to claim 41 and a monitor or image display device, the medical device further comprising an image transmission cable, the monitor or image display device connected to the image transmission cable directly or via a wireless connection.
58. The visualization system of claim 57, wherein the outer wall further comprises an inner surface and an outer surface, the camera lumen formed in the outer wall between the inner surface and the outer surface.
59. The visualization system of claim 58, wherein the tube comprises a second lumen and a partition wall separating the first lumen and the second lumen, and wherein the camera lumen is formed an intersection of the outer wall and the partition wall.
60. The visualization system of claim 59, wherein the camera assembly includes a lens barrel having a central axis, and wherein the central axis is closer to the first lumen than to the second lumen.
61. A medical device including: a tube having an outer wall, a first lumen and a camera lumen, the first lumen having a proximal end and a distal end, the camera lumen having a proximal end and a distal end, and the outer wall enclosing the first lumen and the camera lumen; a camera housing including a proximal portion and a singular housing element affixed to the proximal portion, the singular housing element comprising a tubular housing part integrally moulded in one-piece with a distal end wall, the tubular housing part sized to fit tightly into the camera lumen of the tube, the tubular housing part having an inner face, a proximal end and a distal end; a support structure positioned in the camera housing and comprising a proximal end, a distal end, and a tubular end part at the proximal end of the support structure, the tubular end part having an outer face forming a gap with the inner face of the tubular housing part; an adhesive in the gap affixing the support structure to the singular housing element; and a camera module supported by the support structure inside the camera housing, the camera module including an image sensor and a light source positioned at the distal end of the camera lumen adjacent the distal end of the first lumen, wherein the outer wall further comprises an inner surface and an outer surface, the camera lumen formed in the outer wall between the inner surface and the outer surface, wherein the outer face of the tubular end part of the support structure and/or the inner face of the tubular housing part of the camera housing are/is tapered or conical so that the gap has a cross-section that decreases in the direction from the proximal end to the distal end of the support structure, and wherein the outer face of the tubular end part of the support structure and/or the inner face of the tubular housing part of the camera housing are/is provided with ribs including two pivot forming ribs and two distance ribs, the two pivot forming ribs arranged diametrically opposite of the tubular end part of the support structure and/or of the tubular part of the camera housing, the two distance ribs distributed peripherally about the tubular end part of the support structure and/or of the tubular part of the camera housing, the two pivot forming ribs extending radially further than the distance ribs.
Description
[0044] The disclosure will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
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[0067] In use, the first inflatable cuff 59 is arranged in the trachea and the second inflatable cuff 60 is arranged in the left or right bronchus. Thereby, each bronchus may be ventilated separately in a well-known manner. The endotracheal tube may for instance be made of plastic, rubbers, e.g. butyl rubber, natural rubber or nitrile rubber, latex, neoprene, isoprene, polymers or silicones. The endotracheal tube may be made of Poly vinyl chloride (PVC) (with plasticizer), Thermoplastic elastomer (TPE), e.g. Styrene ethylene butylene styrene (SEBS), Styrene butylene styrene (SBS), Thermoplastic Polyurethanes (TPU) or Thermoplastic vulcanizates (TPV). Most TPVs are binary blends of polyolefins and thermoplastic diene elastomers. Other elastomers sometimes used in TPVs include butyl rubber, natural rubber or nitrile rubber blended with iPP. Alternatively, blends of one or more of these materials may be used for producing the medical device, such as a catheter or endotracheal tube.
[0068] The endotracheal tube may be a single use product. The different lumens may be co-extruded in the tube 2.
[0069] As will be described in further detail below, the endotracheal tube 2 furthermore includes a camera module 10 arranged in a dedicated camera lumen 4 at a distal end 9 thereof. The camera module 10 is arranged in said lumen of the tube at the distal end of the tracheal lumen 3 in order to visualise the tracheal carina and the distal end of the bronchial lumen during its insertion into the left or right bronchus. Furthermore, by means of a flush connection 62, a distal end wall 18 of a camera housing 14 including the camera module 10 may be flushed via flush openings 63 formed in the tube 2, as best seen in
[0070]
[0071] In a further embodiment of the medical device 1 according to the disclosure, the medical device 1 has the form of a not shown catheter of similar construction to the single lumen endotracheal tube 2 illustrated in
[0072] The present disclosure generally relates to a medical device 1 in the form of a tube 2 as illustrated in
[0073] As illustrated in
[0074] The tubular end part 23 of the support structure 20 has an outer face 24 being glued to an inner face 25 of the tubular part 23 of the camera housing 14. As best seen in
[0075] As illustrated in
[0076] Comparing
[0077] As seen in
[0078] The tubular end part 23 of the support structure 20 has an inner face 35 being glued to an outer face 36 of the image transmission cable 13. The image transmission cable 13 transmits the image data from the image sensor 11 of the camera module 10, but furthermore, the image transmission cable 13 may transmit electric energy to an electric circuit of the camera module 10 and the light source 12 of the camera module 10. Furthermore, the image transmission cable 13 may include one or more fibre optic cables transmitting light from outside the camera module 10 to the camera module 10. The inner face 35 of the tubular end part 23 of the support structure 20 is conical so that a gap for glue is formed which has a cross-section generally decreasing in the direction from the proximal end 21 to the distal end 22 of the support structure 20 in order to ensure correct application of glue. Capillary effects may ensure that glue enters the gap and the decreasing cross-section of the gap may serve to avoid that glue enters too far inside of the camera housing. In the illustrated embodiment, the inner face 35 of the tubular end part 23 of the support structure 20 is further provided with a number of ribs 37 distributed in the circumferential direction of the inner face 35 in order to ensure that image transmission cable is centred inside the tubular end part of the support structure.
[0079] Comparing
[0080] As seen in
[0081] As illustrated in
[0082] As an alternative to the recess 41, the distal end wall 18 may be provided with a through-hole wherein the lens barrel of the camera module is positioned. The camera module would then need to be glued and sealed towards the edge of the through-hole. Preferably, the thickness of the distal end wall 18 in the bottom of the recess 41 is less than 0.4 mm. Preferably around 0.25 mm. The thickness of the end wall 18 at the illustrated lens structures 66 is more than 1 mm. In a preferred embodiment the wall thickness of the wall of the tubular housing part 17 of camera housing is at least 0.4 mm.
[0083] Furthermore, as seen in
[0084] As seen in
[0085] The proximal portion 43 is formed as a separate element attached to the tubular housing part 17, usually by means of glue. As seen in
[0086] As illustrated in
[0087] As seen in
[0088] In the single lumen tracheal tube 2 illustrated in
[0089] As illustrated in
LIST OF REFERENCE NUMBERS
[0090] 1 medical device [0091] 2 tube [0092] 3 first lumen of tube [0093] 4 camera lumen [0094] 5 proximal end of first lumen [0095] 6 distal end of first lumen [0096] 7 outer wall of tube [0097] 8 proximal end of camera lumen [0098] 9 distal end of camera lumen [0099] 10 camera module [0100] 11 image sensor [0101] 12 light source [0102] 13 image transmission cable [0103] 14 camera housing [0104] 15 proximal end of camera housing [0105] 16 distal end of camera housing [0106] 17 tubular housing part of camera housing [0107] 18 distal end wall of camera housing [0108] 19 single housing element formed by tubular housing part and distal end wall [0109] 20 support structure [0110] 21 proximal end of support structure [0111] 22 distal end of support structure [0112] 23 tubular end part of support structure [0113] 24 outer face of tubular end part [0114] 25 inner face of tubular housing part of camera housing [0115] 26 gap for glue [0116] 27 pivot forming rib [0117] 28 distance rib [0118] 29 proximal end of tubular end part [0119] 30 distal end of tubular end part [0120] 31 tab of support structure [0121] 32 plane of symmetry of support structure [0122] 33 elongated part of support structure [0123] 34 peripherally extending recess of elongated part [0124] 35 inner face of tubular end part of support structure [0125] 36 outer face of image transmission cable [0126] 37 ribs of inner face of tubular end part of support structure [0127] 38 longitudinal guide rib of tubular part of camera housing [0128] 39 longitudinal groove of support structure [0129] 40 guide tab of camera housing [0130] 41 recess of distal end wall of camera housing [0131] 42 lens barrel of camera module [0132] 43 proximal portion of camera housing [0133] 44 proximal end of tubular housing part [0134] 45 distal end of tubular housing part [0135] 46 proximal end of proximal portion [0136] 47 distal end of proximal portion [0137] 48 tapering part of proximal portion [0138] 49 outer cylindrical surface of tubular housing part [0139] 50 protrusion of distal end of proximal portion [0140] 51 crimp [0141] 52 second lumen of tube [0142] 53 proximal end of second lumen [0143] 54 distal end of second lumen [0144] 55 partition wall [0145] 56 cylindrical outer surface of tubular housing part [0146] 57 central axis of symmetry of cylindrical outer surface [0147] 58 central axis of lens barrel [0148] 59 first inflatable cuff [0149] 60 second inflatable cuff [0150] 61 pilot balloon with one-way valve [0151] 62 flush connection [0152] 63 flush opening [0153] 64 flush channel [0154] 65 printed circuit board of camera module [0155] 5 66 lens structure [0156] 67 direction [0157] 68 monitor or image display device