VERTICAL RETRACTING THRUSTER
20230356822 · 2023-11-09
Inventors
Cpc classification
B63H25/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vertical retracting thruster for providing thrust to a vessel is disclosed, suitable for mounting within a hull of the vessel. The vertical retracting thruster comprises a fixed base and a movable base. A vertical height adjusting assembly is configured to move the movable base relative to the fixed base in a vertical direction. A thrust motor is mounted to the movable base. The vertical retracting thruster has a retracted configuration, in which the propeller is retracted into the hull, and a deployed configuration, in which the propeller projects from the hull. The vertical retracting thruster is operable to move between the retracted configuration and the deployed configuration.
Claims
1. A vertical retracting thruster for providing lateral thrust to a vessel, the vertical retracting thruster being suitable for mounting within a hull of the vessel, the vertical retracting thruster comprising: a fixed base separating a thrust motor side and a propeller side of the vertical retracting thruster; a movable base provided on the thrust motor side; a vertical height adjusting assembly configured to move the movable base relative to the fixed base in a vertical direction; a thrust motor mounted to the movable base; a propeller with an outer diameter in the range from 100 mm to 150 mm, the propeller being provided on the propeller side; a drive shaft linking the thrust motor to the propeller, the drive shaft extending in the vertical direction through the fixed base; a drive shaft casing provided around the drive shaft; and a seal disposed between an outer surface of the drive shaft casing and an internal surface of the fixed base, the seal providing water sealing between the thrust motor side and propeller side, wherein the vertical retracting thruster has a retracted configuration, in which the propeller is retracted into the hull, and a deployed configuration, in which the propeller projects from the hull, the vertical retracting thruster being operable to move between the retracted configuration and the deployed configuration, and wherein, when in the retracted configuration, the distance in the vertical direction between the movable base and the fixed base is less than 200 mm, and wherein the vertical height adjusting assembly comprises: a height adjustment motor; a gearbox with an output shaft, the output shaft being mechanically linked to the height adjustment motor; a bearing plate attached to the gearbox such that the output shaft of the gearbox is rotatable in the bearing plate; a height adjusting lead screw follower attached to the moveable base; and a height adjusting lead screw connected to and rotatable with the output shaft of the gearbox, the height adjusting lead screw extending in the vertical direction from the gearbox to the height adjusting lead screw follower, the height adjusting lead screw coupling with the height adjusting lead screw follower such that the height adjusting lead screw follower and movable base move in the vertical direction when the height adjusting lead screw is rotated via the height adjustment motor and gearbox, wherein the bearing plate and gearbox are attached to the fixed base with at least one fastener, said at least one fastener passing continuously through the bearing plate, the gearbox and the fixed base.
2. A vertical retracting thruster according to claim 1, wherein the drive shaft has a fixed length in the vertical direction.
3. A vertical retracting thruster according to any one of the preceding claims, wherein the total vertical height from the thruster motor to the propeller is less than 600 mm.
4. A vertical retracting thruster according to any one of the preceding claims, wherein the thrust motor is an electric motor.
5. A vertical retracting thruster for providing thrust to a vessel, the vertical retracting thruster being suitable for mounting within a hull of the vessel, the vertical retracting thruster comprising: a fixed base separating a thrust motor side and a propeller side of the vertical retracting thruster; a movable base provided on the thrust motor side; a vertical height adjusting assembly configured to move the movable base relative to the fixed base in a vertical direction; a thrust motor mounted to the movable base; a propeller with an outer diameter in the range from 100 mm to 150 mm, the propeller being provided on the propeller side; a drive shaft linking the thrust motor to the propeller, the drive shaft extending in the vertical direction through the fixed base; a drive shaft casing provided around the drive shaft; a seal disposed between an outer surface of the drive shaft casing and an internal surface of the fixed base, the seal providing water sealing between the thrust motor side and propeller side, wherein the vertical retracting thruster has a retracted configuration, in which the propeller is retracted into the hull, and a deployed configuration, in which the propeller projects from the hull, the vertical retracting thruster being operable to move between the retracted configuration and the deployed configuration, and wherein, when in the retracted configuration, the distance in the vertical direction between the movable base and the fixed base is less than 200 mm, and wherein the vertical retracting thruster further comprises a steering arrangement for control of the direction of an axis of rotation of the propeller and thereby the direction of thrust at least when the vertical retracting thruster is in the deployed configuration, the steering arrangement being configured to rotate the thrust motor, the drive shaft casing and the propeller with respect to the movable base and with respect to the fixed base.
6. A vertical retracting thruster according to claim 5 wherein the vertical height adjusting assembly comprises: a height adjustment motor; a gearbox with an output shaft, the output shaft being mechanically linked to the height adjustment motor; a bearing plate attached to the gearbox such that the output shaft of the gearbox is rotatable in the bearing plate; a height adjusting lead screw follower attached to the moveable base; and a height adjusting lead screw connected to and rotatable with the output shaft of the gearbox, the height adjusting lead screw extending in the vertical direction from the gearbox to the height adjusting lead screw follower, the height adjusting lead screw coupling with the height adjusting lead screw follower such that the height adjusting lead screw follower and movable base move in the vertical direction when the height adjusting lead screw is rotated via the height adjustment motor and gearbox.
7. A vertical retracting thruster according to claim 6 wherein the bearing plate and gearbox are attached to the fixed base with at least one fastener, said at least one fastener passing continuously through the bearing plate, the gearbox and the fixed base.
8. A vertical retracting thruster according to any one of claims 5 to 7 wherein the steering arrangement comprises a steering motor fixed with respect to the movable base, the steering motor configured to rotate the thrust motor, the drive shaft casing and the propeller with respect to the movable base and with respect to the fixed base.
9. A vertical retracting thruster according to any one of claims 5 to 8 wherein the steering arrangement comprises a slew ring bearing arranged to allow rotation between the drive shaft casing and the movable base and to retain the drive shaft casing in a vertical direction with respect to the movable base.
10. A vertical retracting thruster according to any one of claims 5 to 9, wherein the drive shaft has a fixed length in the vertical direction.
11. A vertical retracting thruster according to any one of claims 5 to 10, wherein the total vertical height from the thruster motor to the propeller is less than 600 mm.
12. A vertical retracting thruster according to any one of claims 5 to 11, wherein the thrust motor is an electric motor.
13. A vertical retracting thruster for providing thrust to a vessel, the vertical retracting thruster being suitable for mounting within a hull of the vessel, the vertical retracting thruster comprising: a fixed base for mounting with respect to the hull; a movable base; a vertical height adjusting assembly; a thrust motor; a propeller with an outer diameter in the range from 100 mm to 250 mm; wherein the vertical retracting thruster has a retracted configuration, in which the propeller is retracted into the hull, and a deployed configuration, in which the propeller projects from the hull, the vertical retracting thruster being operable to move between the retracted configuration and the deployed configuration, the vertical retracting thruster further comprising: a drive shaft linking the thrust motor to the propeller, the drive shaft extending in the vertical direction through the fixed base when the vertical retracting thruster is in the retracted configuration; a drive shaft casing provided around at least part of the drive shaft and extending from the movable base and through the fixed base; a seal disposed between an outer surface of the drive shaft casing and an internal surface of the fixed base, wherein the thrust motor is contained, at least in part, within the drive shaft casing, the vertical height adjusting assembly being configured to move the movable base, the drive shaft casing, the thrust motor and the drive shaft relative to the fixed base in a vertical direction.
14. A vertical retracting thruster according to claim 13 wherein the thrust motor is contained, in its entirety, within the drive shaft casing.
15. A vertical retracting thruster according to claim 13 or claim 14 further comprising a steering arrangement for control of the direction of an axis of rotation of the propeller and thereby the direction of thrust at least when the vertical retracting thruster is in the deployed configuration.
16. A vertical retracting thruster according to claim 15 wherein the steering arrangement is configured to rotate the thrust motor, the drive shaft casing and the propeller with respect to the movable base and with respect to the fixed base.
17. A vertical retracting thruster according to claim 15 or claim 16 wherein the steering arrangement comprises a steering motor fixed with respect to the movable base.
18. A vertical retracting thruster according to any one of claims 13 to 17 further comprising: a height adjustment motor; a gearbox with an output shaft, the output shaft being mechanically linked to the height adjustment motor; a bearing plate attached to the gearbox such that the output shaft of the gearbox is rotatable in the bearing plate; a height adjusting lead screw follower attached to the moveable base; and a height adjusting lead screw connected to and rotatable with the output shaft of the gearbox.
19. A vessel with a vertical retracting thruster according to any one of claims 1 to 18 installed inside a hull of the vessel.
20. A vessel according to claim 19, wherein the vessel is a pontoon style vessel.
21. A vessel according to claim 20, wherein the pontoon style vessel comprises three hulls.
22. A vessel according to claim 21, wherein the vertical retracting thruster is installed inside the central hull.
23. A vessel according to the any one of claims 19 to 22, wherein a vertical retracting thruster according to any one of claims 1 to 18 is installed inside a bow region of the hull and another vertical retracting thruster, of a same or different type, according to any one of claims 1 to 18 is installed inside a stern region of the hull.
Description
SUMMARY OF THE FIGURES
[0093] Embodiments illustrating the principles of the invention will now be discussed with reference to the accompanying figures in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0109] Aspects and embodiments of the present invention will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
[0110] Similar reference numbers are used throughout the drawings to identify similar features.
[0111]
[0112] The VRTT 100 is housed within a hull 102 of a vessel and is attached to a hull mount 104. The hull mount 104 may be integrated with the hull 102 or a separate piece that is fixed to the inner surface of the hull 102 through fasteners. The hull 102 has a tubular shape at the location of the VRTT 100, with the hull 102 extending along a longitudinal direction (i.e. in the x-direction). In this embodiments, the hull 102 has an inner diameter around 600 mm.
[0113] In general the VRTT 100 comprises a fixed base 106, a movable base 108, a vertical height adjusting assembly 110, a thrust motor 112, a propeller 114, a drive shaft 116 (not visible in
[0114] The fixed base 106 is attached to the hull mount 104. The fixed base 106 comprises two parts that sandwich the hull mount 104, with fasteners passing through both the fixed base 106 and the hull mount 104 to achieve a secure connection.
[0115] The fixed base 106 separates a thrust motor side (in the upward z-direction relative to the fixed base 106) and a propeller side (in the downward z-direction relative to the fixed base 106). Unless stated otherwise, the z-direction corresponds to the ‘vertical’ direction.
[0116] The lateral thrust produced by the VRTT 100 is derived from the propeller 114. The propeller 114 has a diameter in the range of 100 mm to 150 mm. It has been found that, in combination with a suitable electric motor, this provides adequate lateral thrust for typical pontoon boats. The propeller 114 is provided on the propeller side of the fixed base 106 and is oriented transverse to the vertical direction and the longitudinal direction, i.e. in the y-direction.
[0117] A thrust motor 112 is provided to power the propeller 114. It is envisaged that the thrust motor 112 is an electric motor. Electric motors are available of suitable power but also of a suitably small size. The thrust motor 112 is mounted and attached to a movable base 108 through fasteners. The thrust motor 112 and movable base 108 are located on the thrust motor side of the fixed base 106.
[0118] A drive shaft 116 mechanically links the thrust motor 112 with the propeller 114. The drive shaft 116 extends between the thrust motor 112 and to the propeller 114 in the vertical direction.
[0119] Surrounding the drive shaft 116 is a drive shaft casing 118. For clarity,
[0120] As the propeller 114 is aligned perpendicular with respect to the drive shaft 116, the drive shaft 116 is connected to the propeller 114 through a right angle propeller gearbox 122. This right angle propeller gearbox 122 may be a 1:1, step-up or step-down gearbox.
[0121]
[0122] The vertical height adjusting assembly 110 is configured to move the movable base 108 relative to the fixed base 106 in a vertical direction. Accordingly, because the propeller 114 is linked to the movable base 108 via the thrust motor 112 and drive shaft 116, moving the movable base 108 also moves the propeller 114 relative to the fixed base 106.
[0123]
[0124] To move the movable base 108 relative to the fixed base 106 in the vertical direction, the height adjustment motor 302 rotates the height adjusting lead screw 308, which in turn couples with the height adjusting lead screw follower 310.
[0125] The height adjusting lead screw follower 310 is fixed in position with respect to the movable base 108. The height adjusting lead screw follower 310 has a hole 312, with a threaded inner wall. The height adjusting lead screw follower 310 extends vertically and continuously through the movable base 108.
[0126] The height adjusting lead screw 308 consists of a threaded shaft that extends in the vertical direction. The height adjusting lead screw 308 is configured to couple with the threaded inner wall at the hole 312 of the height adjusting lead screw follower 310, such that the height adjusting lead screw 308 is rotatable within the height adjusting lead screw follower 310. The height adjusting lead screw follower 310 and movable base 108 move in the vertical direction relative to the height adjusting lead screw 308, when the height adjusting lead screw 308 rotates.
[0127] The vertical height adjusting assembly 110 has a height adjustment motor 302 to rotate the height adjusting lead screw 308. The height adjustment motor 302 is an electric motor, which has its principal axis (corresponding to the axis of rotation of the rotor within the motor) oriented transverse to the vertical direction. In the exemplary embodiment, the height adjustment motor 302 is oriented in the longitudinal direction of the hull 102 (in the x-direction). This orientation reduces the vertical height taken up by the height adjustment motor 302 and uses instead the relatively plentiful longitudinal space available in the hull.
[0128] The height adjustment motor 302 is connected to a gearbox 304. The gearbox 304 is a right angle gearbox and may be a 1:1, step-up or step-down gearbox. Preferably the gearbox is a step down gear box and may for example utilise a worm and worm wheel arrangement. The gearbox 304 includes an input shaft connected to the height adjustment motor 302 and an output shaft 314 connected to the height adjusting lead screw 308. The input shaft and the output shaft 314 are arranged to be orthogonal to each other. The gearbox 304 has a gearbox casing 315, which partially houses the inner shaft and the output shaft 314. The gearbox 304 is attached to the fixed base 106, with the bottom of the gearbox casing 315 abutting the top of the fixed base 106.
[0129] Attached to the top of the gearbox 304 is a bearing plate 306. The bearing plate may also provide the upper part of the gearbox casing. As shown in
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[0131] The gearbox 304 and bearing plate 306 are attached to the fixed base 106 by fasteners 404. In
[0132] According to the embodiment, when the VRTT 100 is in the retracted configuration, the distance in the vertical direction between the movable base 108 and the fixed base 106 is less than 200 mm. This distance determines the maximum available vertical stroke of the VRTT 100. As will be understood, such a vertical stroke can be ensured to be sufficient to allow full retraction and full deployment of the propeller previously described.
[0133] Another advantage associated with this fastening arrangement is that the bearing plate 306 does not have to be integrated within the gearbox 304, which makes the vertical height adjusting assembly 110 less expensive, and easier to assemble and maintain.
[0134] To further reduce the vertical height taken by the gearbox 304, the upper surface of the fixed base 106 includes a recess 406. This recess 406 provides space for motor gearbox registry and clearance for shaft retaining screw 402. Screw 406, and washer 403 above it, retain the shaft 314 inside the gearbox. This stops the shaft 314 and leadscrew 308 assembly from being pulled upwards, instead of the movable base being pulled down. Shaft retaining screw 402 and washer 403 rotate with the shaft.
[0135] The output shaft 314 extends out of the bearing plate 306, where it forms a tubular portion 408. This tubular portion 408 is configured to cooperate with an end of height adjusting lead screw 308. To connect the tubular portion 408 to the height adjusting lead screw 308, the end of the height adjusting lead screw 308 is inserted into the tubular portion 408 of the output shaft 314 and a bolt 410 is passed through both pieces. Resultantly, the height adjusting lead screw 308 rotates with the output shaft 314.
[0136] Referring back to
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[0138] Referring to
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[0140] The VRTT 100 further comprises various seals. For example seal 120 is identified in
[0141] Circumferentially surrounding the propeller 114 and the propeller gearbox 122 is a propeller tunnel 506. In the drawings, this is shown in partial cutaway view. The propeller tunnel 506 has a flared tubular shape that extends in a direction parallel to the rotational axis of the propeller 114 (i.e. extending in the y-direction) and has a slightly larger inner diameter than to the propeller 114. The propeller tunnel 506 protects the propeller 114 from making contact with the seabed.
[0142] Connected to the bottom of the propeller tunnel is a hull plug 508. The hull plug 508 has the same curvature as the hull 102, such that when the VRTT 100 is in the retracted configuration, the hull plug 508 fills the gap in the hull through which the VRTT protrudes when the VRTT is in the deployed configuration (as seen in
[0143] In order to be installed within the hull 102, the total vertical height of the VRTT 100, from the thruster motor to the base of the propeller tunnel 506 is less than 600 mm.
[0144] The VRTT 100 may be installed in the hull 102 of a pontoon boat.
[0145]
[0146] This embodiment shares many features in common with the embodiment described with respect to
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[0148] In general the VRTT 100a comprises a fixed base 106a, a movable base 108a, a vertical height adjusting assembly 110a, a thrust motor 112a, a propeller 114a, a drive shaft (not visible in
[0149] The fixed base 106a is attachable to the hull mount. The fixed base 106a comprises two parts that sandwich the hull mount, with fasteners passing through both the fixed base 106a and the hull mount to achieve a secure connection.
[0150] The fixed base 106a separates a thrust motor side (in the upward direction relative to the fixed base 106a) and a propeller side (in the downward direction relative to the fixed base 106a).
[0151] The thrust produced by the VRTT 100a is derived from the propeller 114a. The propeller 114a has a diameter in the range of 100 mm to 150 mm. It has been found that, in combination with a suitable electric motor, this provides adequate lateral thrust (and other low speed manoeuvring thrust) for typical pontoon boats. The propeller 114a is provided on the propeller side of the fixed base 106a and is oriented so that its axis of rotation lies in a plane perpendicular to the vertical direction and, as explained below, this axis of rotation can be varied within this plane in order to vary the direction of thrust. In the embodiment shown, the storage configuration may have the axis of rotation of the propeller perpendicular to the longitudinal direction of the hull (in a similar orientation to the first embodiment). However, in other embodiments the axis or rotation of the propeller in the storage configuration may be aligned with the longitudinal direction of the hull, or may be in another direction.
[0152] A thrust motor 112a is provided to power the propeller 114a. It is envisaged that the thrust motor 112a is an electric motor. Electric motors are available of suitable power but also of a suitably small size. The thrust motor 112a is mounted and attached to the movable base 108a as described in more detail below. The thrust motor 112a and movable base 108a are located on the thrust motor side of the fixed base 106a. Note that the thrust motor 112a of this embodiment has a slightly different appearance to the thrust motor 112 shown in
[0153] A drive shaft (not shown) mechanically links the thrust motor 112a with the propeller 114a. The drive shaft extends between the thrust motor 112a and the propeller 114a in the vertical direction.
[0154] Surrounding the drive shaft is a drive shaft casing 118a.
[0155] As the propeller 114a is aligned perpendicular with respect to the drive shaft 116a, the drive shaft 116a is connected to the propeller 114a through a right angle propeller gearbox (not shown), similar to that indicated in
[0156] Although not shown in
[0157] The vertical height adjusting assembly 110a is configured to move the movable base 108a relative to the fixed base 106a in a vertical direction. Accordingly, because the propeller 114a is linked to the movable base 108a via the thrust motor 112a and drive shaft, moving the movable base 108a also moves the propeller 114a relative to the fixed base 106a.
[0158] The vertical height adjusting assembly 110a has a similar construction and operation to that described with respect to
[0159] To move the movable base 108a relative to the fixed base 106a in the vertical direction, the height adjustment motor 302a rotates the height adjusting lead screw 308a, which in turn couples with the height adjusting lead screw follower.
[0160] The height adjusting lead screw follower is fixed in position with respect to the movable base 108a. The height adjusting lead screw follower has a hole with a threaded inner wall. The height adjusting lead screw follower extends vertically and continuously through the movable base 108a.
[0161] The height adjusting lead screw 308a consists of a threaded shaft that extends in the vertical direction. The height adjusting lead screw 308a is configured to couple with the threaded inner wall at the hole of the height adjusting lead screw follower, such that the height adjusting lead screw 308a is rotatable within the height adjusting lead screw follower 310a. The height adjusting lead screw follower and movable base 108a move in the vertical direction relative to the height adjusting lead screw 308a, when the height adjusting lead screw 308a rotates.
[0162] The vertical height adjusting assembly 110a has a height adjustment motor 302a to rotate the height adjusting lead screw 308a. The height adjustment motor 302a is an electric motor, which has its principal axis (corresponding to the axis of rotation of the rotor within the motor) oriented transverse to the vertical direction. In this embodiment, the height adjustment motor 302a may be oriented in the longitudinal direction of the hull. This orientation reduces the vertical height taken up by the height adjustment motor 302a and uses instead the relatively plentiful longitudinal space available in the hull.
[0163] The height adjustment motor 302a is connected to a gearbox 304a. The gearbox 304a is a right angle gearbox and may be a 1:1, step-up or step-down gearbox. Preferably the gearbox is a step down gear box and may for example utilise a worm and worm wheel arrangement. The gearbox 304a includes an input shaft connected to the height adjustment motor 302a and an output shaft 314a connected to the height adjusting lead screw 308. The input shaft and the output shaft 314 are arranged to be orthogonal to each other. The gearbox 304a has a gearbox casing, which partially houses the inner shaft and the output shaft 314a. The gearbox 304a is attached to the fixed base 106a, with the bottom of the gearbox casing abutting the top of the fixed base 106a.
[0164] Attached to the top of the gearbox 304a is a bearing plate 306a. The bearing plate may also provide the upper part of the gearbox casing. As shown with respect to
[0165] According to this embodiment, as for the previous embodiment, when the VRTT 100a is in the retracted configuration, the distance in the vertical direction between the movable base 108a and the fixed base 106a is less than 200 mm. This distance determines the maximum available vertical stroke of the VRTT 100a. As will be understood, such a vertical stroke can be ensured to be sufficient to allow full retraction and full deployment of the propeller previously described.
[0166] Referring to
[0167] The VRTT 100a has vertical guide supports 124a, 125a. The vertical guide supports 124a, 125a are elongate poles attached to the fixed base 106a and extending in the vertical direction through and past the movable base 108a. The vertical guide supports 124a, 125a stabilise the movable base 108a when the vertical position of the movable base 108a is being adjusted. This ensures the movable base 108a remains aligned with the fixed base 106a during operation, which protects the vertical height adjusting assembly 110a.
[0168] In the embodiment of
[0169] Circumferentially surrounding the propeller 114a and the propeller gearbox is a propeller tunnel 506a. The propeller tunnel 506a has a flared tubular shape that extends in a direction parallel to the rotational axis of the propeller 114a and has a slightly larger inner diameter than the propeller 114a. The propeller tunnel 506a protects the propeller 114a from making contact with the seabed.
[0170] Connected to the bottom of the propeller tunnel is a hull plug 508a. The hull plug 508a has the same curvature as the hull, such that when the VRTT 100a is in the retracted configuration, the hull plug 508a fills the gap in the hull through which the VRTT protrudes when the VRTT is in the deployed configuration (as seen in the embodiment of
[0171] In order to be installed within the hull, the total vertical height of the VRTT 100a, from the thruster motor to the base of the propeller tunnel 506a is less than 600 mm, in a similar manner to the embodiment of
[0172] A significant difference between the embodiment of
[0173] Steering arrangement 200a provides the effect of rotating the thrust motor 112a, the drive shaft casing 118a, the propeller 114a and the tunnel 506a and hull plug 508a with respect to the moveable base 108a and the fixed base 106a. This rotation is around the axis of rotation A of the drive shaft, which in use is intended to be oriented in the vertical direction. Given that the fixed base 106a is for attachment with respect to the hull, the steering arrangement permits orientation of the thrust direction provided by the propeller in any direction within a plane perpendicular to axis A.
[0174] Thrust motor 112a is attached to motor mount ring 210a with the drive shaft 212a of the motor 112a extending through a central aperture 214a of motor mount ring 210a. Gear ring 218a is sandwiched between the motor mount ring 210a and a main leg fixing piece 216a and the motor mount ring 210a, gear ring 218a and main leg fixing piece 216a are fixed together via screws 220a. The drive shaft casing 118a is attached to the main leg fixing piece 216a and is rotatable with the main leg fixing piece 216a within aperture 109a formed through the movable base 108a.
[0175] Slew ring bearing 224a comprises an inner ring 226a fixed to the movable base 108a and an outer ring 228a which is rotatable with respect to the inner ring 226a via bearings (not shown) which permit said rotation but which prevent relative axial translational movement between the inner ring and outer ring. The annularly outer part of the main leg fixing piece 216a is attached to the outer ring 228a. By this arrangement, the thrust motor 112a, motor mount ring, gear ring 218a, main leg fixing piece 216a, drive shaft casing 118a and outer ring 228a of the slew ring bearing 224a are rotatable together about axis A relative to the movable base 108a and inner ring 226a of the slew ring bearing 224a.
[0176] Steering motor 230a has a horizontal rotational output at a steering motor output shaft (not shown) which drive gearbox 232a which rotates steering gear wheel 234a which is mounted behind protective cover 236a. Toothed belt 238a wraps around steering gear wheel 234a and around ring gear 218a. Accordingly, operation of steering motor 230a rotates steering gear wheel 234a to rotate ring gear 218a via toothed belt, which therefore causes rotation of the thrust motor 112a, motor mount ring, gear ring 218a, main leg fixing piece 216a, drive shaft casing 118a and outer ring 228a of the slew ring bearing 224a together about axis A relative to the movable base 108a and inner ring 226a of the slew ring bearing 224a. Rotation of the drive shaft casing 118a through the fixed base 106a causes rotation of the propeller 114a and the tunnel 506a, allowing control of the direction of thrust from the propeller in the horizontal plane.
[0177] As will be understood, the present embodiment is illustrated as providing a reduction in gearing between the steering motor 230a and the drive shaft casing 118a. However, various different implementations of control of the rotational position of the drive shaft casing 118a and ultimately of the propeller 114a in the horizontal plane will be apparent on the basis of the present disclosure. An exemplary further embodiment is set out below.
[0178] This embodiment shares many features in common with the embodiments described with respect to
[0179]
[0180] In general the VRTT 100b comprises a fixed base 106b, a movable base 108b, a vertical height adjusting assembly 110b, a thrust motor (not visible in
[0181] The fixed base 106b is attachable to a hull mount (not shown in
[0182] The fixed base 106b separates a thrust motor side (in the upward direction relative to the fixed base 106b) and a propeller side (in the downward direction relative to the fixed base 106b). However, note that in view of the location of the motor, described below, it is possible that in the deployed configuration at least part of the motor may project through the fixed base.
[0183] The thrust produced by the VRTT 100b is derived from the propeller 114b. The propeller 114b has a diameter in the range of 100 mm to 250 mm. The upper limit of the propeller diameter is larger than for the previous embodiments, even when the VRTT is installed in a hull identical that that described with respect to the previous embodiments. This is described in more detail below. A larger propeller diameter, in combination with a suitable electric motor, provides increased lateral thrust (and other low speed manoeuvring thrust) for typical pontoon boats.
[0184] The propeller 114b is provided on the propeller side of the fixed base 106b and is oriented so that its axis of rotation lies in a plane perpendicular to the vertical direction and, as explained below, this axis of rotation can be varied within this plane in order to vary the direction of thrust. In the embodiment shown, the storage configuration may have the axis of rotation of the propeller parallel to the longitudinal direction of the hull. Based on geometric considerations in particular for pontoon boats with substantially cylindrical hulls, it is possible to fit a slightly larger propeller tunnel in the hull in the storage configuration when the propeller and tunnel is oriented in this manner. However, in other embodiments the axis of rotation of the propeller in the storage configuration may be aligned perpendicular with the longitudinal direction of the hull, or may be in another direction.
[0185] A thrust motor 112b (see
[0186] A drive shaft 115b (see
[0187] Surrounding the drive shaft is a drive shaft casing 118b.
[0188] As the propeller 114b is aligned perpendicular with respect to the drive shaft 116a, the drive shaft 116b is connected to the propeller 114b through a right angle propeller gearbox 122b, similar to that indicated in
[0189] Although not shown in
[0190] The vertical height adjusting assembly 110b is configured to move the movable base 108b relative to the fixed base 106b in a vertical direction as described with respect to the preceding embodiments.
[0191] According to this embodiment, when the VRTT 100b is in the retracted configuration, the distance in the vertical direction between the movable base 108b and the fixed base 106b may be more than 200 mm. For example this distance may be 250 mm or less, or even up to 300 mm or less. This distance determines the maximum available vertical stroke of the VRTT 100b. As will be understood, such a vertical stroke can be ensured to be sufficient to allow full retraction and full deployment of the propeller previously described.
[0192] A significant difference between the present embodiments and the embodiments described above is the location of thrust motor 112b. In
[0193] In the embodiment shown in
[0194]
[0195] In the embodiments of
[0196] Circumferentially surrounding the propeller 114b and the propeller gearbox is a propeller tunnel 506b. The propeller tunnel 506b has a flared tubular shape that extends in a direction parallel to the rotational axis of the propeller 114b and has a slightly larger inner diameter than the propeller 114b. The propeller tunnel 506b protects the propeller 114b from making contact with the seabed.
[0197] Connected to the bottom of the propeller tunnel is a hull plug 508b. The hull plug 508b has the same curvature as the hull, such that when the VRTT 100b is in the retracted configuration, the hull plug 508b fills the gap in the hull through which the VRTT protrudes when the VRTT is in the deployed configuration (as seen in the embodiment of
[0198] In order to be installed within the hull (assuming that the inner diameter of the hull is 600 mm), the total vertical height of the VRTT 100b, from the top of the VRTT to the base of the propeller tunnel 506b is less than 600 mm, in a similar manner to the embodiments of
[0199] As for the embodiment of
[0200] Steering arrangement 200b provides the effect of rotating the thrust motor 112b, the drive shaft casing 118b, the propeller 114b and the tunnel 506b and hull plug 508b with respect to the moveable base 108b and the fixed base 106b. This rotation is around the axis of rotation A of the drive shaft, which in use is intended to be oriented in the vertical direction. Given that the fixed base 106b is for attachment with respect to the hull, the steering arrangement permits orientation of the thrust direction provided by the propeller in any direction within a plane perpendicular to axis A.
[0201] Thrust motor 112b is attached to motor mount plate 210b with the motor extending below the motor mount plate 210b within the drive shaft casing 118b as already described. Worm ring 218b is attached to the motor mount plate and ultimately to the drive shaft casing 118b via suitable screws. The drive shaft casing 118b is rotatable within aperture 109b formed through the movable base 108b.
[0202] Slew ring bearing 224b comprises an inner ring 226b and an outer ring 228b. Outer ring 228b is fixed with respect to the movable base 108b and the inner ring 226b is rotatable with respect to the outer ring 228b via bearings (not shown) which permit said rotation but which prevent relative axial translational movement between the inner ring and outer ring.
[0203] The drive shaft casing 118b is attached to the inner ring 226b. By this arrangement, the thrust motor 112b, motor mount plate 210b, worm ring 218b, drive shaft casing 118b and inner ring 226b of the slew ring bearing 224b are rotatable together about axis A relative to the movable base 108b and outer ring 228b of the slew ring bearing 224b.
[0204] Steering motor 230b has a horizontal rotational output at a steering motor output shaft (not shown) which drive worm gear 233b which meshes with worm ring 218b. Accordingly, operation of steering motor 230b rotates worm ring 218b via the worm gear 233b, which therefore causes rotation of the thrust motor 112b, motor mount plate 210b, drive shaft casing 118a and inner ring 226b of the slew ring bearing 224b together about axis A relative to the movable base 108b and outer ring 226b of the slew ring bearing 224b. Rotation of the drive shaft casing 118b through the fixed base 106b causes rotation of the propeller 114b and the tunnel 506b, allowing control of the direction of thrust from the propeller in the horizontal plane.
[0205] In other embodiments, it is possible for the VRTT not to include a steering arrangement but to use the thrust motor configuration shown in
[0206] The features disclosed in the foregoing description, or in the following claims, or in the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for obtaining the disclosed results, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
[0207] While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.
[0208] For the avoidance of any doubt, any theoretical explanations provided herein are provided for the purposes of improving the understanding of a reader. The inventors do not wish to be bound by any of these theoretical explanations.
[0209] Any section headings used herein are for organizational purposes only and are not to be construed as limiting the subject matter described.
[0210] Throughout this specification, including the claims which follow, unless the context requires otherwise, the word “comprise” and “include”, and variations such as “comprises”, “comprising”, and “including” will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0211] It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by the use of the antecedent “about,” it will be understood that the particular value forms another embodiment. The term “about” in relation to a numerical value is optional and means for example +/−10%.