Active material coating method for secondary battery and coating apparatus

Abstract

A method of coating an active material for a secondary battery according to one embodiment of the present disclosure is a method of coating an active material on an electrode current collector of a secondary battery, the method comprising the steps of: disposing a guide member on each of the left and right sides based on a moving direction of the electrode current collector, and coating the active material onto the electrode current collector between the two guide members.

Claims

1. A method of coating an active material for a secondary battery in which the active material is coated onto an electrode current collector of the secondary battery, the method comprising: disposing a guide member on each of a left and right side based on a moving direction of the electrode current collector, and coating the active material onto the electrode current collector between the two guide members, wherein the moving direction of the electrode current collector is in a linear direction by a first roller rotating in a first rotating direction, and wherein the method further comprises a process in which the guide member is moved by a second roller at both ends of the guide member that rotates along a second rotating direction that is an opposite direction to the first rotating direction; wherein the second roller allows the guide member to travel in place, and wherein the guide member is disposed on each of a left and right side based on a moving direction of the electrode current collector upstream of coating the active material.

2. The method of coating an active material for a secondary battery according to claim 1, wherein one side surface forming a boundary with a coated portion among both side surfaces of the guide member is perpendicular to an upper surface of the electrode current collector.

3. The method of coating an active material for a secondary battery according to claim 1, wherein a first surface of the electrode current collector is coated with the active material by using the coating method of claim 1, and a second surface of the electrode current collector is coated in the same manner as in the method of coating the first surface of the electrode current collector with the active material.

4. The method of coating an active material for a secondary battery according to claim 1, wherein after the coating the active material onto the electrode current collector, the method further comprises: removing the guide member from the electrode current collector, and rolling the electrode current collector.

5. The method of coating an active material for a secondary battery according to claim 1, wherein the guide member is formed of one of a rubber belt and a cloth-based belt.

6. The method of coating an active material for a secondary battery according to claim 1, wherein an area in which the guide member is disposed corresponds to a non-coated portion.

7. The method of coating an active material for a secondary battery according to claim 1, wherein the method further comprises suctioning remaining active materials of the guide member using a cleaner disposed in the guide member while the guide member travels.

8. The method of coating an active material for a secondary battery according to claim 7, wherein along with the movement of the electrode current collector and the guide member and the suction of the cleaner, the guide member from which the remaining active material is removed is redisposed in an area where the active material is not coated.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a view showing a conventional electrode current collector.

(2) FIG. 2 is a view showing a coating imbalance occurring during double-sided coating of an electrode current collector.

(3) FIGS. 3 to 8 are views showing a method of coating an active material for a secondary battery according to one embodiment of the present disclosure.

(4) FIG. 9 is a view showing an apparatus for coating an active material for a secondary battery according to another embodiment of the present disclosure.

DETAILED DESCRIPTION OF THE EMBODIMENTS

(5) Hereinafter, various embodiments of the present disclosure will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily implement them. The present disclosure may be modified in various different ways, and is not limited to the embodiments set forth herein.

(6) Parts that are irrelevant to the description will be omitted to clearly describe the present disclosure, and like reference numerals designate like elements throughout the specification.

(7) Further, in the drawings, the size and thickness of each element are arbitrarily illustrated for convenience of description, and the present disclosure is not necessarily limited to those illustrated in the drawings. In the drawings, the thickness of layers, regions, etc. are exaggerated for clarity. In the drawings, for convenience of description, the thicknesses of some layers and regions are exaggerated.

(8) Further, throughout the specification, when a part is referred to as “including” a certain component, it means that it can further include other components, without excluding the other components, unless otherwise stated.

(9) FIGS. 3 to 8 are views showing a method of coating an active material for a secondary battery according to one embodiment of the present disclosure.

(10) Referring to FIG. 3, a method of coating an active material for a secondary battery according to one embodiment of the present disclosure is a method of coating an active material on an electrode current collector of a secondary battery, the method comprising the step of disposing a guide member 50 on each of the left and right sides based on a moving direction of the electrode current collector 100. The electrode current collector 100 may move in a linear direction by rotation of a first roller 140. The electrode current collector 100 is not particularly limited as long as it has high conductivity without causing a chemical change in an electrode for a secondary battery according to the present embodiment. A fine unevenness may be formed on a surface of the electrode current collector 100 to increase the binding force of the active material, and the electrode current collector 100 may have various shapes such as a film, a sheet, a foil, a net, a porous body, a foam body and a non-woven fabric.

(11) The guide member 50 may be formed of one of a rubber belt and a cloth-based belt. The guide member 50 allows the coated portion of the electrode current collector 100 to be uniformly coated in the process of coating the active material in a subsequent process.

(12) FIG. 4 shows a state in which the guide member 50 is disposed on both side surfaces of the electrode current collector 100 before coating the active material. Referring to FIG. 4, one side surface 50s forming a boundary with the coated portion among both side surfaces of the guide member 50 may be perpendicular to an upper surface of the electrode current collector 100. In other words, the two guide members 50 are positioned to be spaced apart from each other, and the active material may be coated between the two guide members 50 in a process described hereinafter. At this time, the side surface of the guide member 50 forming a boundary with the coated portion 150 in which the active material is coated refers to a side surface of the guide member 50 which is exposed to the side of the coated portion 150.

(13) Referring to FIG. 5, an electrode slurry is coated between two guide members 50 spaced apart from each other to form an active material layer 200. The electrode slurry may include a mixture of an active material, a conductive material and a binder. In this case, referring to FIGS. 1 and 5, as a first roller 150 rotates in a first rotating direction, the electrode slurry can be coated onto the coated portion 150, while the electrode current collector 100 moves linearly in the direction of the arrow in FIG. 1. In other words, the electrode slurry can be continuously coated onto the electrode current collector 100 in a direction opposite to the arrow in FIG. 1.

(14) Referring to FIG. 6, when the active material layer 200 is formed and then dried, the guide member 50 may be removed. After removing the guide member 50, an electrode for a secondary battery can be formed by passing through a rolling process.

(15) FIG. 7 is a view showing an apparatus for coating an active material for a secondary battery including a cleaner. FIG. 8 is a cross-sectional view taken along the cutting line X-Y of FIG. 7.

(16) Referring to FIGS. 7 and 8, while including most of the embodiments illustrated in FIGS. 3 to 6, the following contents may be further included.

(17) The method of coating an active material for a secondary battery according to the present embodiment may further include a step in which the guide member 50 is rotated and moved by a second roller 250 that rotates along a second rotating direction that is the opposite direction to the first rotating direction of the first roller 140 shown in FIG. 3. In this case, the second roller 250 may allow the guide member 50 to rotate in place by a roller located respectively at both ends of the guide member 50. Here, the both ends of the guide member 50 indicate both ends of the guide member 50 spaced apart from each other along the moving direction of the electrode current collector 100.

(18) Further, according to the present embodiment, the method may further include a step in which a cleaner 300 disposed in the guide member 50 sucks a remaining active material of the guide member 50 while the guide member 50 rotates. Along with the movement of the electrode current collector 100 and the guide member 50 and the suction of the cleaner 300, the guide member 50 from which remaining active materials are removed may be redisposed in an area of a non-coated portion where the active material is not coated. In other words, when the active material is coated between two guide members 50 by using an active material coating machine 400 shown in FIG. 9 to be described later in a state where the guide member 50 is disposed, a portion of the active materials remains on the guide member 50 as well. When such remaining active materials are sucked through the cleaner 300 and the guide member 50 is redisposed on the electrode current collector 100 through the rotational movement, the guide member 50 can be continuously used without replacement, and therefore, the process efficiency can be improved.

(19) Referring to FIG. 8, if a rotation speed along the second rotating direction of the second roller 250 conforms to a rotation speed along the first rotating direction of the first roller 150 in FIG. 3, the guide member 50 can rotate in place even though the electrode current collector 100 moves linearly along the direction of the arrow in FIG. 8.

(20) One surface of the electrode current collector 100 can be coated with an active material by using the coating method described above, and then the other surface of the electrode current collector 100 can also be coated in the same manner as in the coating method described above. In this case, the guide member 50 is used to clarify a coating area and to reduce a difference in distortion occurring on both side surfaces of the electrode current collector 100 according to an end shape generated by a surface tension, whereby the risk of ignition can be reduced. In particular, if there is no guide member as in the present embodiment, the coated end portion may be distorted for various reasons. According to the present embodiment, the guide member 50 can reduce an error due to surface tension and minimize a difference in two-stage coating of the upper and lower surfaces of the electrode current collector 100.

(21) FIG. 9 is a view showing an apparatus for coating an active material for a secondary battery according to another embodiment of the present disclosure.

(22) The apparatus for coating an active material for a secondary battery according to the present embodiment may be an exemplary means for performing the method of coating an active material for a secondary battery as described above. Referring to FIGS. 3 to 8 described above and FIG. 9, the apparatus for coating an active material for a secondary battery according to the present embodiment comprises: a first roller 140 for moving an electrode current collector 100, a guide member 50 disposed to correspond to a non-coated portion 160 of the electrode current collector 100, a second roller 250 located respectively at both ends of the guide member 50 to rotate the guide member 50 in place, and a coating machine 400 for coating the active material onto the coated portion 150 of the electrode current collector 100. In this case, the rotating direction of the first roller 140 and the rotating direction of the second roller 250 are opposite to each other. The coating machine 400 may be provided with a coating injection port 410 for injecting an active material onto the electrode current collector 100.

(23) The coating apparatus according to the present embodiment further includes a cleaner 300 disposed in the guide member 50, wherein the cleaner 300 can suck the remaining active material of the guide member 50. One side surface forming a boundary with the coated portion 150 among both side surfaces of the guide member 50 may be perpendicular to an upper surface of the electrode current collector 100.

(24) Although the preferred embodiments of the present disclosure have been described in detail above, the scope of the present disclosure is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concepts of the present disclosure defined in the following claims also belong to the scope of rights.