WIND UPLIFT-RESISTANT SURFACE COVER SYSTEMS AND METHOD
20230366168 · 2023-11-16
Assignee
Inventors
- William Delaney Lewis (West Monroe, LA, US)
- Carl M. Davis, III (Canton, GA, US)
- Jose L. Urrutia (Suwanee, GA, US)
- Kyle S. Ehman (Milton, GA, US)
Cpc classification
E04D5/10
FIXED CONSTRUCTIONS
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
E02D31/006
FIXED CONSTRUCTIONS
Y02W30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B32B5/073
PERFORMING OPERATIONS; TRANSPORTING
International classification
E02D31/00
FIXED CONSTRUCTIONS
E04D5/10
FIXED CONSTRUCTIONS
B32B5/02
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cover system for preventing water ingress having a geomembrane layer and a wind-disturbing open-pore layer thereon and defining an asperity extent, said open-pore layer for forming in situ an air-flow turbulence zone between the geomembrane layer and a boundary space proximate the open-pore layer as a transition from turbulent flow of wind in the turbulence zone to laminar flow of the wind remote from the geomembrane layer, said open-pore layer inducing disturbance of a wind flow into and through the layer, whereby a suction force on the geomembrane is disturbingly broken by turbulent wind shear events therein and exerted downward pressure deflections, wherein the wind speed and pressure differential lessen and the geomembrane resists uplift. A method of covering a large area surface with a cover system that resists wind uplift is disclosed.
Claims
1. A cover system for preventing water ingress into a surface, comprising: a geomembrane layer; and a wind-disturbing open-pore layer adjacent an upper surface of the geomembrane layer and defining an asperity extent, said open-pore layer for forming in situ an air-flow turbulence zone between the upper surface of the geomembrane layer and a boundary space proximate the open-pore layer, which boundary layer defines a transition from a turbulent flow of wind in the turbulence zone to a laminar flow of the wind remote from the geomembrane layer, said open-pore layer for inducing disturbance of the wind flow into and through the open-pore layer, whereby a suction force on the geomembrane is disturbingly broken by a plurality of turbulent wind shear events therein and said plurality of turbulent wind shear events exerting downward pressure deflections, wherein the wind speed and pressure differential lessen and the geomembrane resists uplift.
2. The cover system as recited in claim 1, wherein wind-disturbing open-pore layer defines an undulating asperity extent.
3. The cover system as recited in claim 2, wherein the undulating asperity extent is defined by a mesh having a wavelike edge of open-pore alternating ridges and valleys.
4. The cover system as recited in claim 3, wherein the mesh comprises a plurality of random laid fibers forming a vertically-thick, elongated assembly.
5. The cover system as recited in claim 5, wherein the fibers occupy a minor portion of the thickness of the assembly and define in a majority portion of the thickness a plurality of air-flow pathways through the open-pore layer.
6. The cover system as recited in claim 4, wherein the fibers interconnect at contacting connections of strands of fibers.
7. The cover system as recited in claim 6, wherein the fibers occupy a minor portion of the thickness of the assembly and define in a majority portion of the thickness a plurality of air-flow pathways through the open-pore layer.
8. The cover system as recited in claim 1, wherein the upper surface of the geomembrane defines a texturing for a mechanical connection between the geomembrane and the open-pore layer.
9. The cover system as recited in claim 1, wherein the geomembrane further comprises a plurality of spaced-apart projections extending from the upper surface, said projections for mechanically connecting the geomembrane and the open-pore layer together.
10. The cover system as recited in claim 9, wherein the geomembrane further comprises a plurality of spaced-apart stubs extending from an opposing bottom surface, for mechanical engagement of the geomembrane to a penetrable surface.
11. The cover system as recited in claim 1, further comprising at least two elongated geomembranes disposed in adjacent relation and bonded together at adjacent opposing edges; and at least two elongated layers overlaid on the geomembranes and disposed in adjacent relation, each of said two elongated layers having respective side edge portions, and the side edge portion of a first one of the two elongated layers overlapping the side edge portion of a second one of the two elongated layers.
12. The cover system as recited in claim 1, wherein the open pore layer comprises a base mesh layer and an attached superstructure layer, said base mesh layer connecting to the upper surface of the geomembrane and said superstructure layer comprising a volumetric open-pore profile of fibers that define the asperity extent remote from the geomembrane.
13. The cover system as recite in claim 12, wherein the base layer is substantially planar.
14. The cover system as recited in claim 12, wherein the volumetric open-pore profile has a variable thickness along a longitudinal axis of the elongated layer, whereby the layer defines an undulating profile.
15. The cover system as recited in claim 14, wherein the undulating profile comprises alternating ridges and valleys.
16. The cover system as recited in claim 12, further comprising a geotextile disposed between the base layer and the superstructure layer.
17. The cover system as recited in claim 1, further comprising a plurality of fiber sticks distributed between the between the base layer and the superstructure layer.
18. The cover system as recited in claim 17, wherein the plurality of fiber sticks are carried on a netting, and the netting, the base layer, and the superstructure layer engaged together.
19. The cover system as recited in claim 18, further comprising a sewed thread interwoven for engaging the netting, the base layer, and the superstructure layer together.
20. The cover system as recited in claim 1, wherein a bottom portion of the open-pore layer bonds at spaced-apart contacting points to the geomembrane.
21. The cover system as recited in claim 20, wherein the geomembrane defines surface texturing.
22. The cover system as recited in claim 20, wherein the bonded open-pore layer defines a flap on a side edge portion that is unbonded to the geomembrane, which flap is displaceable for passage of a seaming device for joinder of opposing edges of adjacent geomembranes.
23. A method of reducing wind uplift of a cover system preventing water ingress into a surface, comprising the steps of: (a) providing a geomembrane layer; and (b) overlying the geomembrane layer with a wind-disturbing open-pore layer that defines an asperity extent, said open-pore layer for forming in situ an air-flow turbulence zone between the upper surface of the geomembrane layer and a boundary space proximate the open-pore layer, which boundary layer defines a transition from a turbulent flow of wind in the turbulence zone to a laminar flow of the wind remote from the geomembrane layer, said open-pore layer for inducing disturbance of the wind flow into and through the open-pore layer, whereby a suction force on the geomembrane is disturbingly broken by a plurality of turbulent wind shear events therein and said plurality of turbulent wind shear events exerting downward pressure deflections, wherein the wind speed and pressure differential lessen and the geomembrane resists uplift.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0034] It is been determined surprisingly, and unexpectedly, that a light-weight, high-pore opening asperity-defining wind-disturbing structural blanket, layer, fabric, or mesh assembly of fibers, generally randomly laid, which fibers may interconnect at contacting points as short contacting strands of fibers, vertically-thick elongated assembly overlaid on a geomembrane sheet providing a cover system for protecting a surface from in-flow of water from rain or other precipitation into the surface and subsurface, reduces wind-uplift shear forces on the geomembrane, as a wind resistant layer that defines an asperity extent for forming in situ an air-flow turbulence zone between the geomembrane layer and a boundary space proximate the open-pore layer, which boundary layer defines a transition from turbulent flow of wind in the turbulence zone to laminar flow of the wind remote from the geomembrane layer. The porosity of the open-pore layer induces disturbance of a wind flow into and through the layer and breaks suction on the geomembrane, which disturbance and breaking arises from wind shear events therein such that the wind speed and suction (pressure differential) reduce and exert downward pressure deflections, wherein the geosynthetic resists uplift from wind loading.
[0035] In embodiments of the disclosed cover system, the mesh comprises a plurality of random laid fibers forming a vertically-thick, elongated assembly overlaid on the geomembrane, and in illustrative embodiments, tackingly attached at spaced-connections therebetween. The fibers occupy a minor portion of the thickness of the assembly and define in a majority portion of the thickness a plurality of air-flow pathways through the open-pore layer. In illustrative embodiments, the fibers interconnect at contacting connections of proximate strands of fibers. The upper surface of the geomembrane in illustrative embodiments defines a texturing for a mechanical connection between the geomembrane and the open-pore layer. In an alternate embodiment, the geomembrane further comprises a plurality of spaced-apart projections extending from the upper surface, said projections for mechanically connecting the geomembrane and the open-pore layer together. In a further alternate embodiment cover system, the geomembrane further comprises a plurality of spaced-apart stubs extending from an opposing bottom surface, for mechanical engagement of the geomembrane to a penetrable surface, such as ground of a waste site or for mechanical joinder to a roof structure.
[0036] An illustrative cover system installation comprises at least two elongated geomembranes disposed in adjacent relation and bonded together at adjacent opposing edges; and at least two elongated layers overlaid on the geomembranes and disposed in adjacent relation, each of said two elongated layers having respective side edge portions, and the side edge portion of a first one of the two elongated layers overlapping the side edge portion of a second one of the two elongated layers.
[0037] Illustrative embodiments of the open pore layer comprises a base mesh layer and an attached superstructure layer, said base mesh layer connecting to the upper surface of the geomembrane and said superstructure layer comprising a volumetric open-pore profile of fibers that define the asperity extent remote from the geomembrane. In illustrative embodiments, the base layer is substantially planar. Further, the volumetric open-pore profile has in illustrative embodiments a variable thickness along a longitudinal axis of the elongated layer, whereby the layer defines an undulating profile. The undulating profile may comprise alternating ridges and valleys.
[0038] Further, the assembly in illustrative embodiments comprises a geotextile disposed between the base layer and the superstructure layer. The geotextile may comprise a plurality of fiber sticks distributed between the base layer and the superstructure layer. In an illustrative embodiment, the plurality of fiber sticks may be carried on a netting, and the netting, the base layer, and the superstructure layer engaged together. An illustrative embodiment comprises a sewed thread interwoven through the assembly for engaging the netting, the base layer, and the superstructure layer together.
[0039] Alternatively an illustrative embodiment provides a bottom portion of the open-pore layer that bonds at spaced-apart contacting points to the geomembrane. The geomembrane may define surface texturing. An embodiment of the bonded open-pore layer defines a flap on a side edge portion that is unbonded to the geomembrane, which flap is displaceable for passage of a seaming device for joinder of opposing edges of adjacent geomembranes.
[0040] The invention accordingly is directed to a cover system of a water impermeable geomembrane and a wind resistant layer that significantly and materially reduces the effect of wind shear of wind flow over a large area surface onto which the cover is installed. The wind resistant layer comprises a blanket, layer, fabric, or mesh assembly of fibers or interconnected strands of fibers (mesh, air laid non-woven, woven textile) having a high percentage of open pore space, a distal asperity extent remote from the geomembrane, and a relative thickness for defining a height of the distal asperity extent spaced from the underlying geomembrane. During installed use of the cover covering a large surface area, wind flow over the covering system becomes disturbed (i.e., creates turbulence) proximate the wind resistant layer. The wind resistant layer causes a turbulent airflow in a uplift-resisting boundary air flow channel through the wind resistant layer and proximate the asperity extent to a turbulent boundary extent where the turbulent flow changes to laminar wind flow over the covered surface, which turbulent wind flow proximate the geomembrane resists uplift of the geomembrane by reducing the shear force effect on the geomembrane.
[0041] The following discloses illustrative embodiments of the present cover system in association with a ground site application although the cover system is readily applicable for use with other large area surfaces, for example, roofs. With reference to the drawings in which like parts have like identifiers,
[0042] It is to be noted that the layer comprises a mesh of a plurality of random laid fibers forming a vertically-thick, elongated assembly. The fibers occupy a minor portion of the thickness of the assembly and define in a majority portion of the thickness a plurality of air-flow pathways through the open-pore layer. The fibers may interconnect at contacting points of the strands of fibers. The fibers define a mesh with a high open pore structure.
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[0045] During use of the ground cover system 10, a wind 50 flows across the land site 12 covered by the ground cover system 10. The wind 50 flows into the wind-disturbing layer 20 through the pores 32 and across the cover system 20 and the geomembrane 14. The wind-disturbing layer 20 induces in situ turbulent wind 52 within a wind turbulence zone 54. The wind turbulence zone 54 is within the wind-disturbing layer 20 and proximate the wind-disturbing layer including from the asperity extent 38 to a wind transition boundary line 53 vertically spaced remote from the geomembrane 14. The wind above the wind transition boundary line 53 is laminar flow 56. The greater the vertical distance spacing of the boundary line 53, and thus, the spacing of the laminar flow 56, from the geomembrane 14, the less suction shear force is applied by the wind flow to the ground cover 10 and particularly to the water impermeable geomembrane. Further, the downward wind forces bend the ridges downwardly. The wind turbulence 52 forms localized flows and jetties 57 of wind proximate the wind-disturbing layer. The ridges interrupt the wind flow and resulting shear force of the turbulent wind in the turbulence zone tends to cause the mesh structure to bend or deflect downwardly producing a downward force or pushing on the geomembrane 14 below the wind-disturbing layer 20. This increases the resistance of the ground cover system to wind-uplift. The laminar flow 56 is vertically spaced from the geomembrane and the pulling of the shear force of the wind is significantly reduced. The wind-disturbing layer 20 effectively develops in situ a wind-shield structure deferring the laminar flow wind 56 from wind shear onto the geomembrane. The ground cover system 10 thereby resists wind-uplift that causes movement of the geomembrane without the need of additional ballasting, anchorage, or the like.
[0046] The asperity extent 38 may define for the wind-disturbing layer 20 in an illustrative embodiment an undulating profile or alternately, a substantially planar profile. In the illustrative embodiment shown in
[0047] The relative cross-sectional area of the open pore 32 is predominate, such that wind flows through the open pores through the wind-disturbing layer 20. The wind velocity is reduced in the turbulence zone 54 relative to the wind velocity of the laminar flow, reducing wind uplift forces by the open pores breaking suction forces of the flowing wind over the geomembrane with jetties 57 applying downward pressures to the geomembrane, for resisting wind uplift of the geomembrane of the cover system overlying a large surface area such as a land site or roof.
[0048] The thickness of the wind disturbing layer 20 between the bottom 39 and the asperity extent 38 may further contribute to the effectiveness of the layer 20 in breaking of the wind 50 into turbulence 52 proximate the geomembrane and laminar flow 56 vertically spaced above the wind transition boundary line 54. The laminar flow 56 remote from the geomembrane 14 has reduced, or limited, shear on the geomembrane. As a result, adjacent panels of the cover system may abut without a need for joinder or attachment such as by welding, bonding, connecting together with fasteners or joiners, or other interlinking devices. The geomembrane of the cover system thereby remains as placed on the ground surface adhered by the turbulence 52.
[0049] The wind-disturbing layer 20 in accordance with the present invention is a pronounced, 3-d mesh, blanket, matting, or layer, formed of textile fibers, polypropylene fibers, polyethylene fibers, or the like, that creates tremendous resistance to the effects of wind with an adhesion-type reaction on the geomembrane for wind uplift resistance. Generally, wind-disturbing layers 20 useful in accordance with the present invention feature the following characteristics: [0050] product height (to define a large buffer volume between the upper surface of the geomembrane and the asperity extent and further to the wind transition boundary line 54 for protecting the underlying geomembrane for resisting wind flow shear forces) [0051] pore space (larger pore openings within the wind-disturbing layer 20 provides for air flow movement, and prevents vacuum pressure (lift) from building on wind-disturbing layer and the underlying geomembrane; a larger effective pore volume defined by the openings and passages in and through the wind disturbing layer facilitates air flow and resists wind shear vacuum pressure (lift) and the building-up of vacuum on the underlying geomembrane that causes uplift movement) [0052] asperity of the effective distal edge or surface of the air disturbing layer (the uneven discontinuous distal portion of the open-pore wind disturbing layer enhances the turbulence right above the surface of the air layer product, this results in a layer of air serving as a windshield).
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[0056] An illustrative cover system comprises at least two elongated geomembranes disposed in adjacent relation and bonded together at adjacent opposing edges; and at least two elongated layers overlaid on the geomembranes and disposed in adjacent relation, each of said two elongated layers having respective side edge portions, and the side edge portion of a first one of the two elongated layers overlapping the side edge portion of a second one of the two elongated layers
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[0067] The wind-disturbing layer 20 in the illustrated embodiment comprises a web of a plurality of strands 204 joined together at overlaid intersections of two or more strands and defining openings 206 with a thickness of built-up stands. A distal edge (i.e., the outermost edge spaced from the geomembrane), of the wind-disturbing layer 20 defines an asperity extent 208. The asperity extent 208 is spaced from an opposing bottom edge 209 that sits in contact with the upper surface 16 of the geomembrane 14. The asperity extent 208 defines an uneven discontinuous distal portion of the open-pore wind disturbing layer 20.
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[0070] A method of covering a surface with a cover system that resists wind uplift of the cover system is disclosed. More particularly in reference to the illustrative embodiments, the foregoing discloses a method of covering a large area ground surface, such as a landfill or laydown area, with a ground cover system that resists wind uplift. In reference to
[0071] The illustrative cover system comprises at least two elongated geomembranes disposed in adjacent relation and bonded together at adjacent opposing edges; and at least two elongated layers overlaid on the geomembranes and disposed in adjacent relation, each of said two elongated layers having respective side edge portions, and the side edge portion of a first one of the two elongated layers overlapping the side edge portion of a second one of the two elongated layer.
[0072] While the present invention has been presented in alternate embodiments for ground cover systems for temporary site closure, the feature of the air disturbing layer may gainfully be used in other applications that experience high wind shear against surfaces for which surface movement or uplift in response to wind flow is desirable reduced or controlled. For example, the air disturbing layers disclosed herein may gainfully be overlain on roof surfaces such a shingle roofs or membrane roofs.
[0073] The foregoing particularly discloses a cover system for preventing water ingress into a surface, comprising: [0074] a geomembrane layer; and [0075] a wind-disturbing open-pore layer adjacent an upper surface of the geomembrane layer and defining an asperity extent, said open-pore layer for forming in situ an air-flow turbulence zone between the upper surface of the geomembrane layer and a boundary space proximate the open-pore layer, which boundary layer defines a transition from turbulent flow of wind in the turbulence zone to laminar flow of the wind remote from the geomembrane layer, said open-pore layer for inducing disturbance of a wind flow into and through the layer, whereby a suction force on the geomembrane is disturbingly broken by turbulent wind shear events therein and exerted downward pressure deflections, wherein the wind speed and pressure differential lessen and the geomembrane resists uplift.
[0076] With reference to
[0077] The foregoing discloses illustrative embodiments of a cover system for preventing water ingress into a surface while disturbingly breaking a suction force arising from turbulent wind shear events flowing thereover and exerted downward pressure deflections, wherein the wind speed and pressure differential lessen and the geomembrane resists uplift. While the invention has been described with particular reference to various embodiments, variations and modifications can be made without departing from the scope of the invention recited in the appended claims.