Gas lift barrier

11808120 · 2023-11-07

Assignee

Inventors

Cpc classification

International classification

Abstract

A removable barrier is provided that prevents flow between an exterior of a mandrel and an interior of a mandrel. In one embodiment a dissolvable shroud surrounds the ports of the gas lift valve and temporarily prevents flow between the exterior of the gas lift valve and the interior of the mandrel. In an additional embodiment, a dissolvable plug may be placed within a portion of the gas lift valve or a portion of the lug in the mandrel to temporarily prevent flow between the exterior of the gas lift valve and the interior of the mandrel. In another embodiment, a dissolvable sleeve is placed within the mandrel to cover the port within the mandrel to temporarily prevent flow between the exterior of the gas the valve in the interior of the mandrel.

Claims

1. A gas lift system comprising: a mandrel having a first port and a lug, wherein the lug has a bore, a gas lift valve having a second port, wherein the first port, the bore, the gas lift valve, and the second port provide a flow path between an exterior of the mandrel and an interior of the mandrel, a dissolvable shroud having a first o-ring, a second o-ring, and sufficient structural strength to withstand pressure exerted by a fluid against the shroud, and a throughbore, wherein the dissolvable shroud is placed upon the gas lift valve such that the gas lift valve extends into the throughbore of the dissolvable shroud such that the first o-ring, the second o-ring, and the shroud block the flowpath through the second port.

2. The gas lift system of claim 1 wherein, the shroud is dissolvable aluminum.

3. The gas lift system of claim 1 wherein, the shroud is dissolvable magnesium.

4. The gas lift system of claim 1 wherein, the shroud is polylactic acid.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 depicts an external view of a gas lift mandrel where a shroud blocks the ports of the gas lift valve.

(2) FIG. 2 depicts a cross-section along line A-A of a gas lift mandrel where a shroud blocks the ports of the gas lift valve.

(3) FIG. 3 depicts an external view of a gas lift mandrel where after the shroud erodes and no longer blocks the ports of the gas lift valve.

(4) FIG. 4 depicts a cross-section along line A-A of a gas lift mandrel where after the shroud erodes and no longer blocks the ports of the gas lift valve.

(5) FIG. 5 is a close-up of the gas lift valve and shroud from the cross-section of FIG. 4.

(6) FIG. 6 is a cross-section of a portion of a mandrel having a gas lift valve attached to a lug.

(7) FIG. 7 is a view of a portion of a gas lift valve, a portion of a mandrel, and a plug.

(8) FIG. 8 is a view of a portion of a gas lift valve, a portion of a mandrel, and a mandrel plug.

(9) FIG. 9 is a view of a portion of a gas lift valve, a portion of a mandrel, and a sleeve.

DETAILED DESCRIPTION

(10) The description that follows includes exemplary apparatus, methods, techniques, or instruction sequences that embody techniques of the inventive subject matter. However, it is understood that the described embodiments may be practiced without these specific details. When referring to the top of the device or component top is towards the surface of the well. Side is radially offset from a component but minimally longitudinally offset.

(11) FIG. 1 depicts a prior art gas lift mandrel 10. The gas lift mandrel 10 has an upper end 12 and a lower end 14. A first coupling 16 is attached to the upper end 12 of the mandrel 10. The first coupling 16 is typically used to facilitate screwing the mandrel 10 into the production tubular (not shown) above the mandrel 10. Typically, a second coupling is attached to the lower end 14 of the mandrel 10 to the production tubular (not shown) below the mandrel 10. The mandrel 10 includes a first port 24 (FIG. 2) to provide access between the interior of the mandrel and the exterior the mandrel. In FIG. 1 the first port 24 is covered by lug 18. Lug 18 has a bore that is directed through lug 18 in order to facilitate redirecting flow to the first port 24 in the mandrel 10. A gas lift valve 20 is threaded into the lug 18 so that flow through a portion of the interior of gas lift valve 20 is directed through the first port 24 in the mandrel 10. Gas lift valve 20 includes at least one second port 22. Flow through the gas lift valve 20 is provided only through the at least one, second port 22 to the interior of the gas the valve 20, into lug 18, through the first port 24 in the mandrel 10, and then finally into the interior of the mandrel 10.

(12) FIG. 2 depicts a cross-section along line A-A of the gas lift mandrel 10 of FIG. 1. As is now shown, first port 24 in the mandrel 10 provides access between the interior of the mandrel 10 and the exterior the mandrel 10. The first port is covered by lug 18 and includes bore 26 that is directed through lug 18 in order to facilitate redirecting flow through the mandrel 10. Gas lift valve 20 is threaded into the lug 18 so that flow through a portion of the interior of gas lift valve 20 is directed through the first port in the mandrel 10. Gas lift valve 20 includes at least one second port 22. Flow through the gas lift valve 20 is depicted by arrow 30 through the at least one, second port 22 to the interior of the gas the valve 20, into lug 18, through the first port 24 in the mandrel 10, and then finally into the interior of the mandrel 10.

(13) FIG. 3 depicts an embodiment of the current invention wherein a gas lift mandrel 100 has a gas lift valve 110 that includes a shroud 112 blocking the at least one second port 122, in FIG. 4, of the gas lift valve 110. The gas lift mandrel 100 has an upper end 140 and a lower end 114. A first coupling 116 is attached to the upper end 140 of the mandrel 100. The first coupling 116 is typically used to facilitate attaching the mandrel 100 to the production tubular (not shown) above the mandrel 100. Typically, a second coupling is attached to the lower end 114 of the mandrel 100. The second coupling is to facilitate attaching the mandrel 100 to the production tubular (not shown) below the mandrel 100. The mandrel 100 includes a first port 124, in FIG. 4, to provide access between the interior 125 of the mandrel 100 and the exterior the mandrel 100. In FIG. 3 the first port is covered by lug 118. Lug 118 has a bore that is directed at a 90° angle through lug 118 in order to facilitate redirecting flow from the second port 122 in the gas lift valve 110 to the first port 124 in the mandrel 100. Gas lift valve 110 includes at least one second port 122. However, shroud 112 surrounds gas lift valve 110 such that all second ports 122 of gas lift valve 110 are blocked by shroud 112 such that all fluid or gas flow through all second ports 122 of gas lift valve 110 is prevented.

(14) FIG. 4 depicts a cross-section along line B-B of the gas lift mandrel 100 from FIG. 3. As is now shown, first port 124 in the mandrel 100 provides access between the interior of the mandrel 100 and the exterior the mandrel 100. The first port 124 is covered by lug 118 and includes bore 126 that is directed through a 90° angle within lug 118 in order to facilitate redirecting flow between the exterior of the mandrel 100 and the interior 125 of the mandrel 100. Gas lift valve 110 includes at least one second port 122. However, shroud 112 is placed such that shroud 112 blocks all flow through the second ports 122 and thereby preventing flow between the interior of mandrel 100 and the exterior of mandrel 100.

(15) FIG. 5 is a close-up of the gas lift valve 110 and shroud 112 from the cross-section of FIG. 4. The gas lift valve 110 has an externally threaded section 142 on its lower end. The externally threaded section 142 connects to lug 118. The gas lift valve 110 has an opening 144 allowing fluid or gas flow access into the interior 113 of gas lift valve 110 and provides access to the bore 126 of lug 118. The gas lift valve 110 includes second port 122 that provides access between the interior 113 of gas lift valve 110 and the exterior of mandrel 100 from FIG. 4. The shroud 112 circumferentially surrounds a portion of the gas lift valve 110, in particular the shroud 112 will cover ports 122. Typically, shroud 112 has a first seal 150 and a second seal 152. Typically, seals 150 and 152 will incorporate an O-ring so that the first O-ring 150 sits below port 122 and the second O ring 152 is above port 122. The second ports 122, the interior 113 of gas lift valve 112, the bore 126 of lug 118, and first port 124 provide access between the interior 125 of mandrel 100 and the exterior of mandrel 100. Together the first O-ring 150, the second O ring 152, and the shroud 112 block flow through port 122.

(16) FIG. 6 is a cross-section of a portion of a mandrel 200 having a gas lift valve 212 attached to a lug 218. As shown in FIG. 6 the shroud 212 is at least partially dissolved or eroded so that port 222 is no longer blocked by shroud 212. With shroud 212 eroded or dissolved a flowpath is now open between the interior of the mandrel 200 through port 224, through bore 226 of the lug 218, into the interior 213 of the gas lift valve 212, through port 222, and finally to the exterior of the mandrel 200. It is generally envisioned that shroud 212 is constructed of a dissolvable magnesium where depending upon the media and temperature into which the shroud 212 is placed the dissolvable magnesium will disintegrate or dissolve at a known rate. The dissolvable material allows the gas lift valve and mandrel to be placed within the well where the gas lift valve is initially inoperable due to the obstruction formed by shroud 212 over ports 224. However after some period of time the shroud will dissolve and allowing the gas lift system to be accessed and operated. While the preferred dissolvable material is dissolvable magnesium any dissolvable material having sufficient structural strength to withstand pressures exerted by the fluid against shroud 212 may be utilized.

(17) FIG. 7 is a view of a portion of a gas lift valve 710, a portion of a mandrel 700, and a plug 712. The gas lift valve 712 has an opening 744 to allow fluid or gas flow access into the interior 713 of gas lift valve 712 that connects with the bore 726 of lug 718. The gas lift valve 712 also includes second port 722 to provide access between the interior 713 of the gas lift valve 710 and the exterior of the mandrel 700. The plug 712 is placed within the interior 713 of gas lift valve 710 via opening 744 and blocks fluid or gas flow through the interior of 713 of the gas lift valve 710. The plug 712 is a dissolvable material, preferably dissolvable magnesium.

(18) FIG. 8 is a view of a portion of a gas lift valve 810, a portion of a mandrel 800, and a mandrel plug 812. The gas lift valve 810 has an opening 844 to allow fluid or gas flow access into the interior 813 of gas lift valve 812 that connects with the bore 826 of lug 818. The gas lift valve 812 also includes second port 822 to provide access between the interior 813 of the gas lift valve 810 and the exterior of the mandrel 800. The mandrel plug 812 is placed within the bore 826 of lug 818 and blocks fluid or gas flow between the interior of 813 of the gas lift valve 810 and the interior of the mandrel 800. The mandrel plug 812 is a dissolvable material, preferably dissolvable magnesium.

(19) FIG. 9 is a view of a portion of a gas lift valve 910, a portion of a mandrel 900, and a sleeve 912. The gas lift valve 912 has an opening 944 to allow fluid or gas flow access into the interior 913 of gas lift valve 912 that connects with the bore 926 of lug 918. Bore 926 provides access between the interior 925 of mandrel 900 via first port 924 and the interior 913 of the gas lift valve 910. The gas lift valve 912 also includes second port 922 to provide access between the interior 913 of the gas lift valve 910 and the exterior of the mandrel 900. The sleeve 912 may include a first o-ring 950 and a second o-ring 952. The sleeve 912 is placed within the interior 925 of mandrel 900 such that the first o-ring 950 is above the first port 924 and the second o-ring 952 is below the first port 924 where in cooperation with sleeve 912, which is placed adjacent to the first port 924, blocks fluid or gas flow between the interior of 913 of the gas lift valve 910 and the interior 925 of the mandrel 900. The sleeve 912 is a dissolvable material, preferably dissolvable magnesium.

(20) The nomenclature of leading, trailing, forward, rear, clockwise, counterclockwise, right hand, left hand, upwards, and downwards are meant only to help describe aspects of the tool that interact with other portions of the tool.

(21) Plural instances may be provided for components, operations or structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements may fall within the scope of the inventive subject matter.