Heterogeneous catalysts for substrate-directed hydrogenation and methods of producing such catalysts
11813594 · 2023-11-14
Assignee
Inventors
- Christina W. Li (Lafayette, IN, US)
- Alexander J. Shumski (Bethel Park, PA, US)
- William A. Swann (West Lafayette, IN, US)
Cpc classification
C07C29/172
CHEMISTRY; METALLURGY
B01J37/18
PERFORMING OPERATIONS; TRANSPORTING
B01J37/088
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J23/46
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A heterogeneous catalyst for substrate-directed hydrogenation includes bimetallic nanoparticles of M.sub.1-M.sub.2, wherein M.sub.1 is a noble metal and M.sub.2 is a first-row transition metal. The bimetallic nanoparticles are on a substrate and atoms of both the noble metal and the first-row transition metal are distributed across surfaces of the bimetallic nanoparticles. The heterogeneous catalyst may be produced by providing M.sub.1-M.sub.2 bimetallic nanoparticles on a substrate to produce an intermediate composition, and performing a reduction process on the intermediate composition such that atoms of both the noble metal (M.sub.1) and the first-row transition metal (M.sub.2) are distributed across surfaces of the bimetallic nanoparticles and thereby form the heterogeneous catalyst. The catalyst may be used for performing directed hydrogenation of a substrate.
Claims
1. A heterogeneous catalyst that is configured for directed hydrogenation of a substrate, the heterogeneous catalyst comprising bimetallic nanoparticles of M.sub.1-M.sub.2, wherein Mi is a noble metal and M.sub.2 is a first-row transition metal, the bimetallic nanoparticles are disposed on a support material, the bimetallic nanoparticles have a bimetallic surface, and atoms of both the noble metal and the first-row transition metal have a balanced distribution across the bimetallic surfaces of the bimetallic nanoparticles.
2. The heterogeneous catalyst of claim 1, wherein the noble metal is chosen from the group consisting of Pd, Pt, and Rh.
3. The heterogeneous catalyst of claim 1, wherein the first-row transition metal is chosen from the group consisting of Fe, Co, Ni, Cu, and Zn.
4. The heterogeneous catalyst of claim 1, wherein the bimetallic nanoparticles are chosen from the group consisting of Pd-Cu, Pt-Cu, Pt-Co, Rh-Ni, and Rh-Cu alloys.
5. The heterogeneous catalyst of claim 4, wherein the support material comprises an oxide chosen from the group consisting of SiO.sub.2 and Al.sub.2O.sub.3.
6. The heterogeneous catalyst of claim 1, wherein the support material comprises an oxide chosen from the group consisting of SiO.sub.2 and Al.sub.2O.sub.3.
7. The heterogeneous catalyst of claim 1, wherein the substrate includes an alkene or an arene.
8. The heterogeneous catalyst of claim 1, wherein the heterogeneous catalyst is capable of hydroxyl-directed hydrogenation reaction of terpinen-4-ol with a diastereomeric ratio (dr) of greater than 6:1.
9. A method of producing a heterogeneous catalyst configured for directed hydrogenation of a substrate, the method comprising: providing bimetallic nanoparticles disposed on a support material to produce an intermediate composition, the bimetallic nanoparticles being M.sub.1-M2 wherein Mi is a noble metal and M2 is a first-row transition metal; and performing a reduction process on the intermediate composition such that atoms of both the noble metal and the first-row transition metal have a balanced distribution are distributed across the bimetallic surfaces of the bimetallic nanoparticles and thereby form the heterogeneous catalyst.
10. The method of claim 9, wherein the noble metal is chosen from the group consisting of Pd, Pt, and Rh.
11. The method of claim 9, wherein the first-row transition metal is chosen from the group consisting of Fe, Co, Ni, Cu, and Zn.
12. The method of claim 9, wherein the bimetallic nanoparticles are chosen from the group consisting of Pd-Cu, Pt-Cu, Pt-Co, Rh-Ni, and Rh-Cu alloys.
13. The method of claim 12, wherein the support material comprises an oxide chosen from the group consisting of SiO.sub.2 and Al.sub.2O.sub.3.
14. The method of claim 9, wherein the support material comprises an oxide chosen from the group consisting of SiO.sub.2 and Al.sub.2O.sub.3.
15. The method of claim 9, further comprising producing the bimetallic nanoparticles on the support material by co-impregnation of metal precursor salts of the noble metal and the first-row transition metal in a ratio of 3:1 on the support material.
16. The method of claim 9, wherein the reduction process comprises a thermal treatment in inert atmosphere at about 600° C. to about 800° C. or a thermal treatment in a reducing atmosphere at about 400 to 800° C.
17. The method of claim 9, wherein the reduction process comprises annealing in an inert atmosphere at about 600° C. to about 800° C., and then reducing in a reducing atmosphere at about 400 to 800° C.
18. The method of claim 9, wherein the reduction process comprises annealing in an inert atmosphere at about 600° C. to about 800° C., and then reducing in a reducing atmosphere at about 400° C.
19. The method of claim 9, wherein the reduction process comprises annealing in an inert atmosphere at about 800° C., and then reducing in a reducing atmosphere at about 400° C.
20. The method of claim 9, further comprising performing with the heterogeneous catalyst directed hydrogenation of a substrate that includes an alkene or an arene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF THE INVENTION
(15) The intended purpose of the following detailed description of the invention and the phraseology and terminology employed therein is to describe what is shown in the drawings, which include depictions of one or more nonlimiting embodiments of the invention, and to describe certain but not all aspects of what is depicted in the drawings, including the embodiment(s). The following detailed description also describes certain investigations relating to the embodiment(s), and identifies certain but not all alternatives of the embodiment(s). Therefore, the appended claims, and not the detailed description, are intended to particularly point out subject matter regarded as the invention, including certain but not necessarily all of the aspects and alternatives described in the detailed description.
(16) Disclosed herein are heterogeneous catalysts for substrate-directed hydrogenation, methods of producing such heterogeneous catalysts, methods for controlling the diastereoselectivity of such heterogeneous catalysts, and methods for performing directed hydrogenation of substrates with the heterogeneous catalysts. The heterogeneous catalysts include bimetallic nanoparticles of M.sub.1-M.sub.2, wherein M.sub.1 is a noble metal and M.sub.2 is a first-row transition metal. The bimetallic nanoparticles are on a support material and atoms of both the noble metal and the first-row transition metal are distributed across surfaces of the bimetallic nanoparticles. Experimental investigations leading to the present invention, discussed below, demonstrated that the heterogeneous catalysts were capable of high conversion and diastereoselectivity in exemplary hydroxyl-directed hydrogenation reactions. It is believed that the alcohol (OH) directing group was adsorbed to the more oxophilic alloying metal (first-row transition metal atom) while the hydrogen bound to adjacent noble metal atoms, thus enabling selective delivery of hydrogen to the alkene from the same face as the directing group. The heterogeneous catalysts were observed to have conversions of 99% with a diastereomeric ratio (dr) of up to 16:1 (FIG. 1B).
(17) The heterogeneous catalysts may be prepared by various methods. As a nonlimiting example, a fabrication method may include synthesizing bimetallic nanoparticles on a support material by co-impregnation of metal precursor salts of the noble metal and the first-row transition metal in a ratio of about 3:1 on the support material. As a particular but nonlimiting example in which the bimetallic nanoparticles are a Pd—Cu alloy, a Pd:Cu ratio of 3:1 can be obtained through co-impregnation of suitable metal precursor salts (e.g., palladium(II) nitrate hydrate (37.0-42.0% Pd), copper(II) nitrate hemi(pentahydrate) (98%)) on supporting materials (as nonlimiting examples, support materials containing or consisting entirely of Al.sub.2O.sub.3, SiO.sub.2, CaCO.sub.3, BaSO.sub.4, TiO.sub.2, carbon black, etc.) followed by high temperature reduction to form a heterogeneous catalyst comprising the Pd—Cu bimetallic nanoparticles (e.g., Pd.sub.3Cu/Al.sub.2O.sub.3, Pd.sub.3Cu/SiO.sub.2, etc.). The diastereoselectivity of the heterogeneous catalysts may be adjusted by modifying the processing steps of the high temperature reduction process and the compositions of the bimetallic alloy nanoparticles. As such, methods for controlling the diastereoselectivity of such heterogeneous catalysts will be evident in view of the experimental results discussed below. In general, suitable reduction processes may include annealing at temperatures of about 600 to 800° C. in a reducing atmosphere (for example, H.sub.2), 600 to 800° C. in an inert atmosphere (for example, N.sub.2), or 600 to 800° C. in an inert atmosphere (for example, N.sub.2) followed by 400 to 800° C. in a reducing atmosphere (for example, H.sub.2) referred to as N.sub.2/H.sub.2. Nonlimiting embodiments include bimetallic nanoparticles annealed under the above-noted H.sub.2/N.sub.2 conditions, with further embodiments including bimetallic nanoparticles annealed under 600 to 800° C. in 5% N.sub.2 followed by about 400° C. in 5% H.sub.2, and still further embodiments including bimetallic nanoparticles annealed under about 800° C. in 5% N.sub.2 followed by 400° C. in 5% H.sub.2.
(18) The heterogeneous catalysts may be used for directed hydrogenation of various substrates, including organic compounds that include alkenes or arenes such as but not limited to those listed in Table 4 of
(19) Nonlimiting embodiments of the invention will now be described in reference to experimental investigations leading up to the invention.
(20) Various heterogeneous catalysts were prepared comprising Pd-M bimetallic nanoparticles supported by Al.sub.2O.sub.3 for experimental comparison with Pd:M ratios of 3:1, where M represents a first-row transition metal of Fe, Co, Ni, Cu, or Zn. An incipient wetness impregnation process was used to prepare the heterogeneous catalysts. The process included dissolving palladium nitrate hydrate and a metal nitrate hydrate of the first-row transition metal in nanopure water. The solution was added dropwise, with vigorous mixing between each addition, to aluminum oxide. The resulting powder was then dried and calcined. The calcined powder was then reduced under a flow of 5% H.sub.2/95% N.sub.2. In addition, a pure Pd/Al.sub.2O.sub.3 heterogeneous catalyst was prepared in which only the palladium nitrate hydrate was impregnated.
(21) The resulting Pd.sub.3M/Al.sub.2O.sub.3 heterogeneous catalysts were screened in hydrogenation of a model substrate, terpinen-4-ol, in cyclohexane under balloon pressure of Hz at room temperature (Table 1 of
(22) Using the pure Pd/Al.sub.2O.sub.3 heterogeneous catalyst, complete conversion of the substrate was observed after two hours with a diastereomeric ratio for P1/P2 (dr) of 1:1, revealing that pure Pd nanoparticles were incapable of binding the hydroxyl directing group, in line with previous reports on Pd/C heterogeneous catalysts (Table 1 of
(23) It was theorized that modifying the surface composition of the Pd—Cu alloy nanoparticles may improve selectivity toward the directed hydrogenation. Pd—Cu alloys have been known to show dynamic surface reconstruction during thermal annealing depending on the gas atmosphere and temperature regime. Pd atoms tend to preferentially migrate to the surface in the presence of strongly adsorbing gases such as H.sub.2 and CO while Cu tends to segregate to the surface under high-temperature inert gas or vacuum conditions (
(24) Mesoporous SiO.sub.2 was chosen as the support for thermal annealing studies due to superior uniformity and low polydispersity of its supported nanoparticles. For the following thermal treatments, the Pd.sub.3Cu/SiO.sub.2 heterogeneous catalysts were each prepared with an identical impregnated and calcined material with a 75:25 Pd/Cu ratio on SiO.sub.2. The impregnation was carried out sequentially using metal ammonia precursors added to silica. The impregnated silica was dried and subsequently calcined. After calcination, only oxidized Pd and Cu species were observed. H.sub.2 reduction was first performed on the calcined samples at temperatures ranging from room temperature to 800° C. (Table 1 of
(25) To generate a more Cu-rich surface, the calcined sample was annealed in an inert atmosphere (N.sub.2) at temperatures between 600 and 800° C. (Table 1 of
(26) The heterogeneous catalysts were then annealed at 400° C. in a reducing atmosphere (H.sub.2) in order to more efficiently reduce and incorporate the Cu atoms into the alloy nanoparticle (Table 1 of
(27) To understand the structural requirements for efficient substrate-directed hydrogenation, three Pd.sub.3Cu/SiO.sub.2 samples were characterized that showed distinct selectivity and conversion behavior: 800H.sub.2, 800N.sub.2-400H.sub.2, and 800N.sub.2. All tested heterogeneous catalysts showed similar nanoparticle morphology and Pd—Cu average elemental composition based on scanning-transmission electron microscopy (STEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray fluorescence (XRF;
(28) X-ray absorption fine structure (EXAFS) at the Pd K-edge showed that all samples possessed the characteristic two-peak shape of the FCC crystal structure (
(29) The scattering amplitude in the Pd K-edge EXAFS spectrum, which reflects the total first-shell coordination around Pd atoms, provided indirect information about the enrichment of Pd atoms on the surface or in the core of the nanoparticle (
(30) In order to confirm that the diastereoselectivity observed on the Pd—Cu alloy heterogeneous catalysts was in fact due to a hydroxyl directing effect, two analogues of terpinen-4-ol (R═OH) were prepared with different directing groups. Terpinen-4-ol methyl ether (R═OCH.sub.3) should have had a weaker directing ability because the bulky methyl group decreases the binding affinity of the oxygen atom to the surface while p-menthene (R═H) should have exhibited no direction whatsoever (
(31) A few additional substrates were also evaluated to identify features that enable highly diastereoselective heterogeneous directed hydrogenation (Table 4 of
(32) Kinetics and reusability studies were performed on the 800N.sub.2-400H.sub.2 Pd.sub.3Cu/SiO.sub.2 heterogeneous catalyst to understand surface structural evolution and heterogeneous catalyst stability over time. The conversion and selectivity for terpinen-4-ol hydrogenation over time were measured using a freshly prepared heterogeneous catalyst. Interestingly, the diastereoselectivity of the heterogeneous catalyst increased significantly over the first six hours of the reaction, likely due to bimetallic surface reconstruction that occurred upon exposure to the reaction medium (
(33) As evidenced by the above-described experimental investigations, control over the composition of a bimetallic Pd—Cu surface through thermal annealing enables high diastereoselectivity in the hydroxyl-directed hydrogenation reaction of terpinen-4-ol and related substrates. It is believed that selective binding of the directing group to Cu surface atoms and activation of H.sub.2 and the alkene on neighboring Pd surface atoms enable facially selective hydrogen addition to the alkene with a 16:1 diastereomeric ratio.
(34) Pt bimetallic alloy heterogeneous catalysts, generated through incipient wetness impregnation (iwi) or colloidal (c) synthesis, were also found to be highly selective and reactive in the directed hydrogenation of terpinen-4-ol. Screening of iwi-Pt-M alloy compositions (where M is a first-row transition metal) showed that the Pt—Cu and Pt—Co alloys were capable of achieving the highest diastereoselectivities (Table 5 of
(35) A screen of Rh alloys with the first-row transition metals Fe, Co, Ni, Cu, and Zn in terpinen-4-ol hydrogenation also showed significant diastereoinduction when a uniform M.sub.1-M.sub.2 alloy was formed during the high-temperature reduction step (Table 6 of
(36) Finally, the Rh alloys were also studied in hydroxyl-directed arene hydrogenations using 2-indanol as a model substrate. Preliminary results indicate that Rh-M bimetallic alloys are capable of directing the facially-selective arene hydrogenation with dr of up to 5:1 (Table 7 of
(37) While the invention has been described in terms of specific embodiments, it is apparent that other forms could be adopted by one skilled in the art. For example, the surface composition of the catalyst could differ from that shown, and materials and processes/methods other than those noted could be used. Therefore, the scope of the invention is to be limited only by the following claims.