Expansion bolt and pivot and swivel mechanism therefor
11807499 · 2023-11-07
Assignee
Inventors
Cpc classification
F16B13/0891
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C1/66
PERFORMING OPERATIONS; TRANSPORTING
F16B45/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B13/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B66C1/66
PERFORMING OPERATIONS; TRANSPORTING
A62B35/00
HUMAN NECESSITIES
F16B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An expansion bolt and pivot and swivel mechanism therefor. The expansion bolt may have a base and a plurality of radially spreadable elongate elastic members cantileveredly projecting from the base at respective points of joinder to the base and terminating in respective spoons at respective points of joinder of the spoons, wherein the elongate elastic members have respective radially defined thicknesses at the points of joinder to the base that are substantially less than the corresponding thicknesses of the base, and respective radially defined thicknesses at the points of joinder of the spoons that are substantially less than the corresponding thicknesses of the spoons. The pivot and swivel mechanism may have a ring element that includes two spaced apart leg members having foot portions that turn to extend toward each other, the foot portions having respective, spaced-apart relatively enlarged ends; a swivel housing element having an open end for receiving and at least partially containing the ends of the foot portions so that the ring element can be substantially freely rotated about a pivot axis; and a capping element adapted for interlocking with the open end of the swivel housing element, the capping element having a bottom surface portion of radial symmetry about a swivel axis that is distinct from the pivot axis.
Claims
1. A pivot and swiveling mechanism, comprising: a ring element defining a closed or closeable attachment aperture, the ring element including two spaced apart leg members, the leg members including foot portions that turn to extend toward each other, the foot portions having respective, spaced-apart relatively enlarged ends; a swivel housing element having a first open end for receiving and at least partially containing the ends of the foot portions within the swivel housing element so that the ring element can be substantially freely rotated about a pivot axis; and a capping element adapted for interlocking with the first open end of the swivel housing element, the capping element having a bottom surface portion of radial symmetry about a swivel axis that is distinct from the pivot axis, wherein the swivel housing element including a first mating structure and the capping element includes a second mating structure complementary to the first mating structure, wherein the first mating structure and the second mating structure are structured to interlock the capping element with the first open end of the swivel housing element to resist pulling the capping element apart from the swivel housing along a longitudinal axis of the swivel housing element, wherein the swivel housing element has a second open end opposite the first open end, wherein the capping element has a hole therethrough, and further comprising a shaft extending through the hole in the capping element and the first and second open ends of the swivel housing element.
2. The pivot and swivel mechanism of claim 1, wherein the shaft is threaded proximate the second open end of the swivel housing element, the mechanism further comprising a nut threaded onto the threads of the shaft.
3. The pivot and swivel mechanism of claim 1, wherein the shaft has a ledge for receiving the capping element over the bottom surface portion thereof.
4. The pivot and swivel mechanism of claim 3, further comprising an annular element concentrically disposed around the shaft and supporting the capping element.
5. The pivot and swivel mechanism of claim 4, wherein the annular element is a flat washer.
6. The pivot and swivel mechanism of claim 5, wherein the flat washer comprises Teflon.
7. A pivot and swiveling mechanism, comprising: a ring element defining a closed or closeable attachment aperture, the ring element including two spaced apart leg members, the leg members including foot portions that turn to extend toward each other, the foot portions having respective, spaced-apart relatively enlarged ends; a swivel housing element having a first open end for receiving and at least partially containing the ends of the foot portions within the swivel housing element so that the ring element can be substantially freely rotated about a pivot axis; and a capping element adapted for interlocking with the first open end of the swivel housing element, the capping element having a bottom surface portion of radial symmetry about a swivel axis that is distinct from the pivot axis, wherein the swivel housing element including a first mating structure and the capping element includes a second mating structure complementary to the first mating structure, wherein the first mating structure and the second mating structure are structured to interlock the capping element with the first open end of the swivel housing element to resist pulling the capping element apart from the swivel housing along a longitudinal axis of the swivel housing element, wherein the first mating structure and the second mating structure form an interface that becomes progressively narrower in a radial dimension of the swivel housing element with increasing elevation in a direction in which the swivel housing element would be extracted from the capping element.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
(23) Embodiments of the present invention may be used to provide for the advantages of a prior art expansion bolt such as that disclosed in the '363 patent described above in a simplified and therefore cost-reduced configuration, and that does not require a tool for removal. In addition or in the alternative, embodiments of the present invention may be used to provide for the advantages of the more simply constructed prior art concrete anchor in a reusable configuration. Thus, embodiments of the present invention may be used either as expansion bolts or concrete anchors, and they may have other uses as well. Such uses may include, but are not limited to, supporting workers who are performing maintenance or construction work, and providing fall protection to such workers.
(24)
(25) With particular reference to
(26) The central shaft 112 is coaxially received through a central hole 114a in a cap 114, through a housing 116. The central hole 114a is large enough to loosely or slidable receive a shank 112b of the central shaft 112, but not so large as to allow passage of the wedge element 126.
(27) The housing 116 houses a spring 120 which biases the housing 116 relative to the central shaft 112 during use of the device as will be explained further below. The housing 116 is captured between the cap 114 and the wedge element 126. The housing 116 has a base portion 116a and, as referenced in
(28) The leaves are also preferably perforated, such as with second slots “SL.sub.2” that, along with the first slots SL.sub.1, provide migration paths for dust particles when the expansion bolt is installed in a hole.
(29) The leaves LV distally terminate in respective “spoons” “SP,” which are connected to the leaves at respective points of joinder “PJ.sub.LV-SP” (also referenced in
(30)
(31) For purposes herein, the term “elongate elastic member” is intended to be generic for both the leaves LV of the embodiment 100 and the members 225 of the embodiment 200. The term “elastic” is intended herein to have its ordinary engineering meaning.
(32) Returning to
(33) For connection security, the retaining aperture A should be “closed” or “closeable.” For purposes herein, an aperture is “closeable” when it can be placed in a closed configuration, and an aperture is in a closed configuration for purposes herein when it is contiguously surrounded (360 degrees) by structure, so that a ring (which by this same definition also has a closed aperture) encircling any portion of the structure and passing through the aperture could not be removed from the aperture without changing the configuration of the device. As shown in preferred embodiments, the retaining aperture A is permanently closed; whereas the corresponding apertures defined by the carabiners 42 and 46 shown in
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(35) Such a hole 9a in a structure 9 is shown in
(36) The hole 9a may be adapted in advance for receiving the expansion bolt; or the expansion bolt nay be adapted in advance for use in an existing hole. Typically, the hole 9a is a drilled hole and is therefore substantially cylindrical. But the hole 9a could be a cast or existing hole, and the hole 9a need not be cylindrical; the expansion bolt could easily be adapted for use in a square (using four leaves) or triangular shaped hole, for example. In all cases, however, the hole will have a longitudinal axis L.sub.2 which, in the case of a cylindrical hole, is the cylindrical axis of the hole. The longitudinal axis L.sub.2 of the hole aligns substantially with the longitudinal axis L.sub.1 of the expansion bolt as the expansion bolt 10 is inserted into the hole.
(37) Returning to
(38) In the example, a user's thumb may be positioned to press down on the top of the pivot and swivel mechanism 150, and the user's index and middle fingers placed on an under-surface “US” of the flange portion 114b for pulling on the flange portion, against a spring bias provided by the spring 120.
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(41) The spring 120 may be a coiled compression spring such as shown in, e.g.,
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(43) The wedge element 126 is typically frustoconical, as defined by its outer surface 126a. In that case, as suggested by comparison of
(44) As can be seen in
(45) Staying with
(46) The tethering ring 140 is preferably connected to the central shaft 112 so as to allow the tethering ring to pivot about a pivot axis “PA” that is perpendicular to the longitudinal axis L.sub.1 of the expansion bolt. Preferably, the tethering ring is enabled to substantially freely pivot about the pivot axis PA through a pivot angle of at least 90 degrees, more preferably at least 170 degrees, and most preferably at least 180 degrees.
(47) It is also desirable to provide for swiveling the tethering ring 140 about the longitudinal axis L.sub.1. Providing for both pivoting and swivelling of the tethering ring is important for minimizing the effects of cross-loading conditions as noted previously.
(48) One way to provide a swivelling feature in expansion bolts according to the invention is to employ a frustoconically shaped wedge member 126 that is a separate part from the central shaft 112, such as in the embodiment 300 shown in
(49) To provide for swivelling the tethering ring in the embodiment 300, the wedge element 126 has a central hole 126b for loosely receiving the distal end DE of the central shaft 112 so that the wedge element can spin or swivel about the central shaft (axis L.sub.1). For this purpose, the distal end DE of the central shaft may have a reduced-diameter portion 112c, which is reduced in diameter relative to the diameter of the shank 112b, the diameters measured radially, perpendicular to the longitudinal axis L.sub.1.
(50) With the wedge element 126 in place, a capturing tip “CT.sub.2” may be provided or formed at the distal end DE of the central shaft 112, such as by swaging the end of the central shaft, in cases where the central shaft is formed of metal, or by an equivalent process in cases where the central shaft is formed of plastic, to produce in the capturing tip an outer diameter “D.sub.CT” that is larger than the diameter of the central shaft, for capturing and retaining the wedge element at the distal end of the central shaft. Of course, there are many other ways the wedge element 126 could be captured to the central shaft 112, as will be readily appreciated by persons of ordinary mechanical skill.
(51) Another way to provide for swiveling the tethering ring 140 about the longitudinal axis L.sub.1 is to incorporate a swivel mechanism on the central shaft 112. Any known swivel mechanism could be used, but a preferred and novel mechanism 150 is shown employed in the embodiment 100 of
(52) With particular reference to
(53) The ring 140 has a closed retaining aperture “RA,” but it could be merely closeable. The ring 140 also has two leg portions “140L,” namely “140L.sub.1” and “140L.sub.2;” the leg portions 140L each have corresponding inwardly turned foot portions “140F,” namely “140F.sub.1” and “140F.sub.2;” and the foot portions each have enlarged, flanged ends “140FE,” namely, “140FE.sub.1” and “140FE.sub.2.” The foot portions and flanged ends are cylindrical to allow for pivoting the ring 140 about a pivot axis “PA,” and the leg portions define a clearance aperture “CA” therebetween in the ring 140 so that when the ring is pivoted about the pivot axis it can clear the swivel housing 156.
(54) The swivel housing 156 has two leg openings “LO” (only one is visible in
(55) As best seen in
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(57) It is an outstanding feature of this interface that the swivel housing 156 “interlocks” into the cup portion of the cap 158, and consequently resists prying the swivel housing 156 apart from the cap 158, such as where the ring 140 is loaded downwardly, perpendicular to the axis L.sub.2.
(58) As best seen in
(59) Returning to
(60) With reference to
(61) As noted previously in connection with
(62) As indicated in
(63) Normally, the outer face 9b of the concrete structure in proximity to the hole is flat; so it is normally preferable to provide that the bottom surface BS.sub.114 of the cap 114 is flat, for seating on this typically flat outer surface of the structure. But in any case, at least some portions of the bottom surface of the cap should extend radially outwardly of the longitudinal axis L.sub.3 far enough, relative to the size of the hole 9a, to rest on the outer face 9b of the structure 9, as shown in
(64) Also as best seen in
(65) In contrast to the prior art concrete anchor, the elongate elastic members of the housing 116 are adapted or configured to bend elastically in repeated normal use, so that the expansion bolt can be removed from the hole and reused if it has not been involved in arresting a fall; and the ends: of the leaves are adapted or configured to so that they will not crush if there is a fall.
(66) As best seen in
(67) Preferably, where such differential in thickness is provided, t.sub.1 is no more than 90% of t.sub.2, and more preferably t.sub.1 is no more than 70% of t.sub.2. Generally, increasing the dimension t.sub.2 provides for greater crush resistance while decreasing the dimension t.sub.1 provides for greater bending elasticity. Both greater crush resistance and greater bending elasticity reduce the possibility of permanent deformation and thus increase the effectiveness of the expansion bolt for reuse.
(68) The same result could be provided in ways other than by use of different material thicknesses of the leg portions and the ends of the leaves. For example, the same or similar result could be provided by joining different materials; however, the use of leaves configured as shown with differential thicknesses allows for forming the leaves integrally or monolithically with the body, in a single piece of material, which provides manufacturing cost advantages over prior art expansion bolts.
(69) Preferably, the spoons SP have sufficient crush resistance to provide that the expansion bolt can support an axial load, i.e., a load directed along the longitudinal axis L.sub.1, of at least 450 pounds, with substantially no plastic deformation, i.e., no plastic deformation that would render, to a person of ordinary skill, reuse of the expansion bolt for supporting the same load, imprudent.
(70) It was noted previously that leaves LV with differential thicknesses can be formed integrally or monolithically with the body, in a single piece of material, which provides manufacturing cost advantages over prior art expansion bolts. The body can be formed of a metal, plastic, or composite material.
(71) Likewise, the central shaft 112 can be formed as an integral or monolithic single piece of material, such as metal, plastic, or composite material, which likewise provides manufacturing cost advantages over prior art expansion bolts, which typically employ braided cables.
(72) It is also advantageous to provide that the central shaft 112 is “rigid,” i.e., sufficient that a compression force applied to the central shaft, when it is otherwise unloaded, by pushing on the central shaft (such as by hammering on the capturing tip CT.sub.1 of the tethering ring 140) in the load-releasing direction “LRD” shown in
(73) Achieving the desired rigidity in the central shaft 112 is facilitated by forming it as an integral, monolithic, or non-woven structure. Sufficient rigidity could be achieved with a central shaft 112 that is either partially or wholly in the form of a braided or woven cable, but cables by nature are less effective to resist compressive loads. So if the central shaft 112 were to be provided either partially or wholly in the form of a cable, that cable should be relatively thick, to compensate for its relative lack of resistance to buckling.
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(76) It may be noted that the anchoring bolt in its unloaded anchoring configuration as shown in
(77) While expansion bolts according to the invention are typically used for installation in holes in concrete structures for the purpose of tethering a worker engaged in construction work on the structure, they could be used for other attachment or connecting purposes, in holes in other types of structures or substrates, man-made or natural.
(78) It is to be understood that the pivot and swivel mechanism is not limited to use in expansion bolts generally or expansion bolts according to the present invention particularly. It may be used in any application in which a pivot and swivel mechanism or feature is desired.
(79) It is to be understood that, while a specific expansion bolt and pivot and swivel mechanism therefor has been shown and described as being preferred, variations may be made, in addition to those already mentioned, without departing from the principles of the invention.
(80) The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention in the use of such terms and expressions to exclude equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.