Switch Control Module of Switch Mode Power Supply
20230369962 · 2023-11-16
Inventors
Cpc classification
H02M1/088
ELECTRICITY
H02M7/539
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A switch control module for a switch mode power supply comprising a biased switch, an active switch and a control unit. The biased switch comprises a first node and a second node. The first node is coupled to a primary side winding. The active switch is connected to the second node. The control unit controls the ON/OFF states of the active switch and the biased switch is biased to be turned on initially. In this way, the active switch and the control unit are less likely to be damaged by voltage spikes generated by leakage in the primary side winding.
Claims
1. A switch control module, applied for a switch mode power supply, said switch power supply comprising a primary side winding and a secondary side winding, and said switch control module comprising: a biased switch, comprising a first node and a second node, and said first node coupled to said primary side winding; an active switch, connected to said second node; and a control unit, coupled to said active switch for controlling a switch state of said active switch; where said biased switch is biased to a turn-on state.
2. The switch control module of claim 1, wherein said biased switch further comprises a first switch unit; said biased switch is biased to turn on said first switch unit; when said control unit controls said active switch to turn off, the voltage at said second node will be raised to approaching a maximum voltage and turning off the said first switch unit.
3. The switch control module of claim 2, wherein first switch unit is a metal-oxide-semiconductor field-effect transistor; the drain and source of said first switch unit act as said first node and said second node, respectively; the gate of said first switch unit receives a bias voltage; and the difference between said bias voltage and the threshold voltage of said first switch unit is said maximum voltage.
4. The switch control module of claim 1, wherein said active switch comprises a second switch unit; and said control unit outputs a switch control signal to a control terminal of said second switch unit for controlling the turn-on or turn-off of said second switch unit.
5. The switch control module of claim 4, wherein said active switch comprises a snubber coupled to said second node; and said snubber guides a spike absorption current to flow through said biased switch when said second switch unit is turned off by said control unit.
6. The switch control module of claim 5, wherein said snubber comprises a current source and a third switch unit; and said current source and said third switch unit are connected in series for coupling to said second node.
7. The switch control module of claim 5, wherein said control unit is coupled to said control terminal of said second switch unit via a third switch unit; said snubber comprises a first coupling device and a second coupling device; said first coupling device is coupled between said control unit and said control terminal of said second switch unit; and said second coupling device is coupled between said control terminal of said second switch unit and said second node.
8. The switch control module of claim 7, wherein said second switch unit is turned on when said switch control signal is at a first level; said second switch unit is turned off when said switch control signal is at a second level; and said third switch unit is turned off when said switch control signal changes from said first level to said second level.
9. The switch control module of claim 4, wherein said active switch comprises a fourth switch unit coupled between said second node and a power source terminal; and said power source terminal is coupled to a voltage stabilizing circuit for generating a direct-current power source using the voltage at said second node.
10. The switch control module of claim 9, wherein said voltage stabilizing circuit comprises an output capacitor.
11. The switch control module of claim 9, wherein said fourth switch unit is selectively turned on in a supply duration when said second switch unit is turned off.
12. The switch control module of claim 9, wherein said power source terminal is coupled to said control unit for providing said direct-current power source to said control unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0020] In the specifications and subsequent claims, certain words are used to represent specific devices. A person having ordinary skill in the art should know that hardware manufacturers might use different nouns to call the same device. In the specifications and subsequent claims, the differences in names are not used for distinguishing devices. Instead, the differences in functions are the guidelines for distinguishing. In the whole specifications and subsequent claims, the word “comprising” is an open language and should be explained as “comprising but not limited to”. Besides, the word “couple” comprises any direct and indirect electrical connection. Thereby, if the description is that a first device is coupled to a second device, it means that the first device is connected electrically to the second device directly, or the first device is connected electrically to the second device via other devices or connecting means indirectly.
[0021] Please refer to
[0022] To elaborate, in
[0023] When the switch control module for the switch mode power supply according to the present application is operating, the control unit will turn on the active switch SW.sub.B periodically. Because the biased switch SW.sub.A is biased to the turn-on state, the primary side winding N.sub.P will store the energy from the input power source V.sub.IN. When the active switch SW.sub.B is turned off, the current will no longer flow through the biased switch SW.sub.A and the active switch SW.sub.B. At this moment, the primary side winding N.sub.P will transfer energy to the secondary side winding N.sub.S to discharge the secondary side winding N.sub.S and form the output voltage V.sub.OUT at the output for the load.
[0024] To elaborate, please refer to
[0025] According to the present embodiment, because the switch state of the biased switch SW.sub.A is controlled by the switch state of the active switch SW.sub.B, the active switch SW.sub.B still needs to couple to a control unit 3 for controlling the switch state of a second switch unit SW.sub.2. Normally, a pulse-width modulation circuit will be adopted to generate a switch control signal. The switch control signal is output to the second switch unit SW.sub.2 for adjusting its switch state and starting or stopping energy storage in the primary side winding N.sub.P. In practice, a person having ordinary skill in the art can understand that the duty cycle of the switch control signal can be adjusted according to the feedback voltage of the output voltage V.sub.OUT for controlling the output voltage V.sub.OUT accurately. Since these control methods are normal schemes in the field, the details will not be described in detail.
[0026] On the other hand, please refer to
[0027] In the following,
[0028] Please refer to
[0029] The control unit 3 will output a switch control signal V.sub.CTL to the control terminal of the second switch unit SW.sub.2. If the second switch unit SW.sub.2 is also a MOSFET, the control unit 3 is coupled to the gate of the second switch unit SW.sub.2 for outputting the switch control signal V.sub.CTL. For example,
[0030] On the other hand, the active switch SW.sub.B can further include a fourth switch unit SW.sub.4, which can be coupled between the second node n.sub.2 and a power source terminal V.sub.OP. The power source terminal V.sub.OP can be simply coupled to an output capacitor C.sub.OP or a complete voltage stabilizing circuit for generating a direct-current power source by using the voltage at the second node n.sub.2. In addition, the power source terminal V.sub.OP can be coupled to the control unit 3 or any other circuit components requiring a direct-current power source. When the fourth switch unit SW.sub.4 is turned on, the direct-current power source formed at the second node n.sub.2 can be supplied to the control unit 3 via the power source terminal V.sub.OP. As shown in the figure, the other current source lop is used for representing the operation current drawn from the power source terminal V.sub.OP by the control unit 3 or other circuit components. Thereby, the power consumption of the switch mode power supply can be reduced effectively.
[0031] When the second switch unit SW.sub.2 is turned on in a duration T.sub.ON, the voltage at the second node n.sub.2 will be pulled low. To supply power to the control unit 3 with a more stable power source, the fourth switch unit SW.sub.4 should preferably be turned on for a supply duration T.sub.CH when the second switch unit SW.sub.2 is turned off (namely, in a T.sub.OFF duration). The supply duration T.sub.CH is equivalently the charging time to the output capacitor C.sub.OP by the voltage at the second node n.sub.2. Besides, the supply duration T.sub.CH can be determined according to the power consumption of the control unit 3 or other circuit components requiring a direct-current power source.
[0032] It is noteworthy that the total power P.sub.absorb of spontaneously absorbing the energy stored in the leakage inductance L.sub.LK according to the second embodiment can be roughly expressed by the following equation, where I.sub.Snubber is the current provided by the current source I.sub.Snubber as described above; V.sub.n1 is the voltage at the first node n.sub.1; and V.sub.n2 is the voltage at the second node n.sub.2:
[0033] Accordingly, if the operation current drawn by the control unit 3 or other circuit components requiring a direct-current power source from the power source terminal V.sub.OP is sufficient, the maximum voltage at the first node n.sub.1 is actually lowered, which further effectively reduces the voltage spikes caused by the leakage inductance L.sub.LK of the primary side winding N.sub.P. In general, this happens to the switch mode power supplies with lower power or the cases when the power source terminal V.sub.OP supplies to numerous components. For these scenarios, the switch control module for the switch mode power supply according to the second embodiment of the present application requires no snubber. In other words, the current source I.sub.Snubber and the third switch unit SW.sub.3 as described above are no longer required. Thereby, the voltage spikes caused by the leakage inductance L.sub.LK of the primary side winding N.sub.P can be reduced effectively.
[0034] Moreover, in practice, the present application absorbs the energy stored in the leakage inductance L.sub.LK by using the voltage difference between the two terminals of the biased switch SW.sub.A and resulting in the generation of heat. As described above, the biased switch SW.sub.A can be formed by the switch transistor adopted by the switch mode power supply according to the prior art, meaning that the first switch unit SW.sub.1 is itself an existing external component. In general, the switch mode power supply will include heat dissipating structures for the switch transistors. Thereby, no additional heat dissipating structure is required for the first switch unit SW.sub.1. Namely, in practice, no additional external component or heat dissipating structure is required for the switch control module for the switch mode power supply according to the various embodiments of the present application for absorbing the energy stored in the leakage inductance L.sub.LK and hence the overall manufacturing costs can be reduced significantly.
[0035] Furthermore, according to the U.S. Pat. No. 10,622,879, as described above, the energy generated by the leakage inductance of the primary side winding is directly used to charge a capacitor for providing an operation current to the control unit. Nonetheless, according to the second embodiment, the voltage at the second node n.sub.2 is used to generate the direct-current power source. As described above, the voltage at the second node n.sub.2 at most will be raised to around the maximum voltage V.sub.Clamp. Thereby, the second embodiment is suitable for switch mode power supplier with high power without using electronic components with medium to high voltage tolerance to manufacture the control unit 3. Consequently, the application range of the switch control module is increased significantly.
[0036] Please refer to
[0037] For example, please refer to
[0038] Please refer to
[0039] A person having ordinary skill in the art should know well that the external alternate-current power source AC is relatively a high voltage for human body, making safety concern on the voltage across the voltage stabilizing capacitor C.sub.X. To meet high-standard safety regulations, a normal switch mode power supply must include an additional discharge circuit for spontaneously releasing the charges stored in the voltage stabilizing capacitor C.sub.X after the external alternate-current power source AC is removed (such as unplugging). Unfortunately, such a discharge circuit needs to adopt a high-voltage device in the integrated-circuit fabrication process, leading to extra manufacturing costs.
[0040] On the contrary, the switch control module for the switch mode power supply according to the present embodiment of the present application requires no additional discharge circuit. To elaborate, since the voltage at the second node n.sub.2 can supply power to the control unit 3 indirectly, only one remove detection unit 4 is required to judge if the external alternate-current power source AC has been removed. The remove detection unit 4 is coupled to the control unit 3 for controlling the control unit 3 to continue to switch the active switch SW.sub.B when the external alternate-current power source AC is judged to be removed. Thereby, the energy in the input capacitor C.sub.Bulk can be released by the active switch SW.sub.B continuously and the energy in the voltage stabilizing capacitor C.sub.X can be transferred to the input capacitor C.sub.Bulk via the rectifier 92. The above operation is equivalent to releasing the charges stored in the voltage stabilizing capacitor C.sub.X continuously. The power to the control unit 3 will be continued until the voltage across the input capacitor C.sub.Bulk approaches zero. In other words, according to the various embodiments of the present application, without no addition discharge circuit, the charges stored in the voltage stabilizing capacitor C.sub.X can be released spontaneously and hence effectively lowering the overall manufacturing costs of switch mode power supply. Note that according to the switch mode power supply according to the prior art as shown in
[0041] The second switch unit SW.sub.2, the third switch unit SW.sub.3, or the fourth switch unit SW.sub.4 in the various embodiments as described above can be manufactured, likewise, by a MOSFET. Alternatively, they can be selected from BJT, UJT, SCR, or other power switching devices. Nonetheless, the present application is not limited by the above examples.
[0042] To sum up, according to the switch control module for the switch mode power supply in the above embodiments, the active switch SW.sub.B controls the switch state of the biased switch SW.sub.A connected in series via a node (the second node n.sub.2 described above). Thereby, when the primary side winding N.sub.P of the winding unit 9 stops storing energy, a voltage spike generated by the leakage inductance L.sub.LK of the primary side winding N.sub.P can raise the voltage of the node to around a maximum voltage V.sub.Clamp then the biased switch SW.sub.A will be turned off. Thereby, the control unit 3 controlling the active switch SW.sub.B can be manufactured using low-voltage components. In addition, by maintaining low-voltage operations, the influence and damage caused by the voltage spike generated by the leakage inductance L.sub.LK can be avoided.
[0043] According to some embodiments, the active switch SW.sub.B comprises a snubber for spontaneously guiding a spike absorption current to flow through the biased switch SW.sub.A for absorbing the energy stored in the leakage inductance L.sub.LK when the active switch SW.sub.B is controlled to turn off. According to some embodiments, the voltage at the node can generate a direct-current power source for supplying power to the control unit coupled to the active switch SW.sub.B or to other circuit components requiring direct-current power source. Thereby, the power consumption of switch mode power supply can be reduced effectively. Besides, since the voltage at the node can be raised at most to around the maximum voltage V.sub.Clamp, the present application is suitable for switch mode power supplies with higher power, not requiring electronic components with medium to high voltage tolerance for the control unit. Consequently, the application range of the switch control module is increased significantly.
[0044] In practice, the present application absorbs the energy stored in the leakage inductance L.sub.LK by using the biased switch SW.sub.A and resulting in the generation of heat. As described above, the biased switch SW.sub.A itself can be an existing external component of switch mode power supply. In general, the switch mode power supply will include heat dissipating structures. Thereby, in practice, no additional external component or heat dissipating structure is required for the switch control module for the switch mode power supply according to the various embodiments of the present application for absorbing the energy stored in the leakage inductance L.sub.LK and hence the overall manufacturing costs can be reduced significantly.
[0045] The foregoing description is only embodiments of the present application. Those equivalent changes or modifications made according to the shape, structure, feature, or spirit described in the claims of the present application are within the scope and range of the present application.