DC DISCONNECTOR
20230368987 · 2023-11-16
Inventors
Cpc classification
H01H31/16
ELECTRICITY
H01H3/32
ELECTRICITY
H01H1/2008
ELECTRICITY
International classification
Abstract
A DC disconnector comprising a static electrical contact, at least one moveable electrical contact comprising a plurality of conductor blades, and a shaft, coupled to the movable electrical contact. The shaft is configured to actuate the moveable electrical contact between a first configuration and a second configuration, wherein at least a portion of each conductor blade abuts the static electrical contact in the first configuration, and wherein the plurality of conductor blades are displaced from the static electrical contact in the second configuration. The Disconnector further comprises at least one of a plurality of features, including (i) wherein the static electrical contact comprises plurality of contact elements; (ii) wherein the shaft is coupled to the moveable electrical contact by an eccentric component; (iii) wherein the moveable electrical contact comprises a plurality of spacers arranged in between the conductor blades; (iv) wherein the position of the shaft axis is adjustable; and (v) wherein the conductor blades are configured to be removable from the Disconnector.
Claims
1. A DC disconnector comprising: a static electrical contact, comprising a plurality of contact elements, wherein each contact element may be individually and reversibly coupled to the static electrical contact; at least one moveable electrical contact, comprising a plurality of conductor blades; and a shaft, coupled to the movable electrical contact, wherein the shaft is configured to actuate the moveable electrical contact between a first configuration and a second configuration, wherein at least a portion of each of the plurality of conductor blades abuts at least one contact element in the first configuration, and wherein the plurality of conductor blades are displaced from the contact elements in the second configuration.
2. The DC disconnector of claim 1, wherein at least a portion of each contact element is arranged in a recess of the static electrical contact.
3. The DC disconnector of claim 1, wherein each contact element comprises: a contact engaging face configured to contact at least one conductor blade in the first configuration; and a connecting plate configured to couple the contact element to the static electrical contact.
4. The DC disconnector of claim 3, wherein each connecting plate comprises a cut-out portion, wherein the cut-out portion is configured to accommodate deformation of the connecting plate.
5. The DC disconnector of claim 1, wherein the plurality of contact elements are spaced along at least one edge of the static electrical contact.
6. A DC disconnector comprising: a static electrical contact; at least one moveable electrical contact, comprising a plurality of conductor blades; and a shaft, coupled to the at least one movable electrical contact, wherein the shaft is configured to actuate the moveable electrical contact between a first configuration and a second configuration, wherein at least a portion of each of the plurality of conductor blades abuts the static electrical contact in the first configuration, and wherein the plurality of conductor blades are displaced from the static electrical contact in the second configuration; wherein the moveable electrical contact is coupled to the shaft using an eccentric component, wherein the eccentric component is configured to adjust the contact pressure of at least a portion of the plurality of conductor blades abutting the static electrical contact in the first configuration by rotating the eccentric component, and wherein the rotated position of the eccentric component is configured to be adjustably secured.
7. The DC disconnector of claim 6, wherein the eccentric component is configured to alter the contact pressure by altering the distance between the plurality of conductor blades and the static electrical contact.
8. The DC disconnector of claim 6, wherein the moveable electrical contact is coupled to the shaft via at least one actuator arm, wherein the actuator arm is configured to actuate the moveable electrical contact between the first configuration and the second configuration by applying a vertical force component and a horizontal force component to the moveable electrical contact during rotation of the shaft; and wherein the actuator arm is coupled to the plurality of conductor blades via the eccentric component.
9. A DC disconnector comprising: a static electrical contact; at least one a moveable electrical contact; and a shaft, coupled to the at least one movable electrical contact, wherein the shaft is configured to actuate the at least one moveable electrical contact between a first configuration and a second configuration, wherein the movable electrical contact abuts the static electrical contact in the first configuration, and wherein the moveable electrical contact is displaced from the static electrical contact in the second configuration; wherein the moveable electrical contact comprises: a plurality of conductor blades, arranged adjacent to one another, wherein at least a portion of each conductor blade is configured to contact the static electrical contact in the first configuration; and a plurality of spacers, wherein each of the plurality of spacers is arranged in between a pair of adjacent conductor blades, configured to align the pair of conductor blades in a parallel configuration.
10. The DC disconnector of claim 9, wherein each spacer is configured to couple said corresponding pair of adjacent conductor blades together.
11. The DC disconnector of claim 9, wherein the plurality of spacers are coupled to an actuator bar, such that the plurality of conductor blades are coupled to the actuator bar via the plurality of spacers, and wherein the actuator bar is coupled to the shaft via at least one actuator arm, such that the actuator arm coupled to the actuator bar is configured to actuate the plurality of conductor blades between the first configuration and the second configuration.
12. The DC disconnector of claim 9, wherein each spacer comprises a contact pressure module, wherein the contact pressure module is configured to apply a biasing pressure to at least the pair of adjacent conductor blades such that the conductor blades are mechanically biased to contact the static electrical contact in the first configuration.
13. The DC disconnector of claim 12, wherein each contact pressure module is configured to be adjustable to adjust the biasing pressure applied to the conductor blades.
14. The DC disconnector of claim 9, wherein each spacer further comprises: a spacer head, wherein the spacer head is configured to be arranged in between the pair of adjacent conductor blades, and wherein the spacer head is configured to have the same width as the spacing between the pair of adjacent conductor blades; and a coupling means, wherein the coupling means is configured to couple together each of the pair of adjacent conductor blades to opposite sides of the spacer head.
15. The DC disconnector of claim 9, wherein the plurality of spacers are configured to align the longitudinal axes of the plurality of conductor blades in a parallel configuration, wherein the longitudinal axes of the plurality of conductor blades are perpendicular to the axis of the shaft.
16.-28. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION
[0052] In the context of the present disclosure other examples and variations of the apparatus and methods described herein will be apparent to a person of skill in the art.
[0053] The example DC Disconnector 100 shown in
[0054] Each moveable electrical contact 102 comprises a plurality of conductor blades 108, wherein the plurality of conductor blades 108 are arranged adjacent to one another. Each conductor blade 108 is made of an electrically conductive material, preferably a highly electrically conductive material. In this example, the conductor blades 108 are made of copper. In the first configuration, each blade 108 is arranged to couple together the static electrical contact 104 and the base plate 106. Each conductor blade comprises a distal end and a proximal end. The distal end of each conductor blade 108 is coupled to the base plate 106 by a pivot fixing 118. An example pivot fixing is shown in more detail in
[0055] The plurality of conductor blades 108 for each moveable electrical contact 102 are coupled together by a plurality of spacers 110 coupled to an actuator bar 111 (or “drive bar”). In this example, at least a portion of each spacer 110 is arranged in between an adjacent pair of conductor blades 108. An example spacer 110 is shown in more detail in
[0056] The DC Disconnector 100 further comprises a shaft 112, wherein the shaft 112 is coupled to the pair of the moveable electrical contacts 102A and 102B. In this example, each moveable electrical contact 102 is coupled to the shaft 112 by a pair of actuator arms 114. An example actuator arm is shown in more detail in
[0057] The shaft 112 is arranged in between the static electrical contact 104 and the base plate 106, such that the longitudinal axis of the shaft 112 is arranged parallel to the opposite faces of the static electrical contact 104 and the base plate 106. The shaft 112 is supported between the static electrical contact 104 and the base plate 106 by a support plate 700, wherein the support plate 700 is coupled to the base plate 106. An example support plate is shown in more detail in
[0058] The static electrical contact 104 and the base plate 106 are coupled to a support frame 116. In this example, the support frame 116 is an ‘H-shape’ frame. The support frame 116 is electrically insulated from the static electrical contact 104 and the base plate 106.
[0059] The shaft 112 is configured to rotate to actuate the actuator arms 114 to drive the pair moveable electrical contacts 102A and 102B to pivot in opposite directions. The actuator arms 114 are configured to actuate the moveable electrical contacts 102A and 102B between a first configuration and a second configuration by applying a vertical force component and a horizontal force component to the moveable electrical contacts 102A and 102B during rotation of the shaft 112. The movable electrical contacts 102A and 102B abut the static electrical contact 104 in the first configuration such that the contacting engaging face portion 402 of each conductor blade 108 is configured to contact the static electrical contact 104 in the first configuration, and the moveable electrical contacts 102A and 102B are displaced from the static electrical contact 104 in the second configuration. An example first configuration and second configuration are shown in more detail in
[0060] At least a portion of each conductor blade 108 is configured to contact the static electrical contact 104 in the first configuration. The portion configured to contact the static electrical contact 104 in the first configuration may comprise a contact strip 402.
[0061] The pair of moveable electrical contacts 102A and 102B are configured to pivot about the pivot fixing 118 between each moveable electrical contact 102A and 102B and the base plate 106.
[0062] Each of the plurality of spacers 110 is configured to align the adjacent pair of conductor blades 110 in a parallel configuration.
[0063] The support frame 116 is configured to maintain the spacing between the static electrical contact 104 and the base plate 106.
[0064] Starting from the second configuration, rotation of the shaft 112 actuates the actuator arms 114 such that the actuator arms apply a vertical force component and a horizontal force component to the moveable electrical contacts 102A and 102B via the actuator bar 111. This causes the moveable electrical contacts 102A and 102B, comprising the plurality of conductor blades 110, to pivot about the pivot fixing 118 until the plurality of conductor blades 110 contact the static electrical contact 104 in the first configuration. In the first configuration, an electrical connection/pathway is formed between the static electrical contact and the moveable electrical contact, and the disconnector is “on”.
[0065] Rotation of the shaft 112 in the other direction would return the disconnector to the second configuration. In the second configuration, displacement of the moveable electrical contacts 102 breaks the electrical connection and the disconnector is “off”.
[0066] In the example discussed above, the DC disconnector 100 comprises a pair of movable electrical contacts 102A and 102B. However, the skilled person will understand that in other examples, a single moveable electrical contact may be used, wherein the movable electrical contact is configured to abut the static electrical contact 104 in the first configuration, such that the disconnector is “on”, and wherein the moveable electrical contact is displaced from the static electrical contact 104 in the second configuration, such that the electrical connection is broken and the disconnector is “off”.
[0067] In use, the static electrical contact 104 may be coupled to a first busbar, for example an aluminium or copper busbar. The base plate 106 may be coupled to a second busbar, for example an aluminium or copper busbar.
[0068]
[0069]
[0070] Comparatively,
[0071] In use, the plurality of conductor plates 108 are pivoted between the first and second configurations around the pivot fixings 118 coupled to the base plate 106. The movement is driven by the actuator arms 114 which are actuated by rotation of the shaft 112.
[0072]
[0073] The spacer 110 is mounted to the actuator bar 111, such that the conductor blades 108A and 108B are coupled to the actuator bar 111 via the spacer 110. In this example, the spacer 110 further comprises a longitudinal member 414, wherein the longitudinal member 414 passes through an aperture in the actuator bar 111.
[0074] The spacer 110 further comprises a contact pressure module 408. In this example, the contact pressure module 408 comprises a spring 409. In this example, the spring 409 is arranged over the longitudinal member 414 and between the actuator bar 111 and the spacer head 406. The contact pressure module 408 further comprises a fastening means 412, wherein the fastening means is coupled to the longitudinal member 414 and is arranged on the opposite side of the actuator bar 111 to the spring 409. In this example the fastening means 412 is a nut.
[0075] Optionally, as shown in
[0076] The spacer head 406 is configured to align the pair of conductor blades 108A and 108B in a parallel configuration. For example, each spacer 110 is configured to align the longitudinal axes of the plurality of conductor blades 108A and 108B in a parallel configuration, wherein the longitudinal axes of the plurality of conductor blades 108A and 108B are perpendicular to the rotational axis of the shaft 112. The spacer head 406 is also configured to maintain a fixed separation distance between the pair of adjacent conductor blades 108A and 108B.
[0077] The spacer 110 is further configured to couple together the pair of adjacent conductor blades 108A and 108B, for example via the coupling means 410, wherein the coupling means 410 is configured to couple together each of the pair of conductor blades 108A and 108B to opposite sides of the spacer head 406. The protruding ends of the bar 413 of the coupling means 410 are configured to be received by apertures in the pair of conductor blades 108A and 108B. The flanges 411 at each end of the bar 413 are configured to secure the position of the conductor blades 108A and 108B and the spacer 110 by being arranged on the opposite side of each conductor blade 108 to the spacer head 406.
[0078] The contact pressure module 408 is configured to apply a biasing pressure to at least the pair of adjacent conductor blades 108A and 108B such that the conductor blades 108A and 108B are mechanically biased to contact the static electrical contact 104 in the first configuration, as shown in
[0079] The contact pressure module 408 is further configured to be adjustable to adjust the biasing pressure applied to the conductor blades. In this example, the tension and/or compression of the spring 409 is configured to be adjusted by adjusting the spacing between the actuator bar 111 and the conductor blades 108A and 108B, via adjusting the spacing between the actuator bar 111 and the spacer head 406. The fastening means 412 is configured to be adjusted to adjustably secure the spacing between the actuator bar 111 and the spacer head 406.
[0080] The bearing 416, for example the rod end bearing, is configured to evenly distribute the applied load between the pair of adjacent conductor blades 108A and 108B.
[0081] In use, the fastening means 412 may be adjustably secured in position along the longitudinal member 414. Moving the fastening means 412 closer to the spacer head 406 increases the compression of the spring 409 such that a greater biasing pressure is applied to the pair of conductor blades 108A and 108B. The biasing pressure pushes the conductor blades 108A and 108B away from the actuator bar 111, biasing the conductor blades 108A and 108B into the static conductor plate 104 in the first configuration.
[0082]
[0083] The connecting plate 502 comprises a cut-out portion 506. In this example, the cut-out portion 506 comprises a slot. In this example, the slot is substantially rectangular in shape and the longitudinal axis of the slot (parallel to the length of the rectangle) is perpendicular to the contact engaging face 404. The slot protrudes into the connecting plate 502 from the edge of the connecting plate 502 opposite the contact engaging face 404. In this example, the slot may have a length to width ratio of 20:1, for example wherein the slot is 80 mm long x 4 mm wide. However, the skilled person will understand that these measurements and ratio are merely one example and other ratios or measurements can be used.
[0084] The connecting plate 502 further comprises at least one aperture 504, in this example the connecting plate 502 comprises four apertures 504.
[0085] The contact engaging face portion 404 is made of an electrically conductive material, preferably a highly electrically conductive material. In this example, the contact engaging face is made of silver. The connecting portion 502 is also made of an electrically conductive material, in this example copper. The contact engaging face 402 may be bonded, welded, or brazed onto the connecting portion 502.
[0086] The contact engaging face portion 404 is configured to contact at least one conductor blade in the first configuration. The contact engaging face portion 404 is configured to protrude from an edge of the static electrical contact 104.
[0087] The connecting plate 502 is configured to couple the contact element to the static electrical contact 104.
[0088] The cut-out portion 506 of the connecting plate 502 is configured to accommodate deformation of the connecting plate 502, for example, including thermal expansion and contraction, deformation, and movement.
[0089] The connecting plate 502 is configured to be recessed into a receiving portion 508 of the static electrical contact 104, for example as shown in
[0090] The apertures 504 are configured to receiving a coupling means, for example a bolt, wherein the coupling means is configured to couple the contact element 500 to the static electrical contact 104.
[0091]
[0092] Optionally, a plurality of contact elements, for example the contact elements 500 of
[0093] Alternatively, the plurality of contact elements 500 shown in
[0094]
[0095] The proximal end 610 comprises a substantially curved portion, whereas the distal end comprises a substantially straight portion. In this example, the actuator arm 114 is substantially dog-legged in shape. The proximal end 610 comprises an aperture 626, and the distal end 620 also comprises an aperture 622.
[0096] The aperture 626 at the proximal end 610 of the actuator arm 114 is configured to receive the shaft 112 of a DC Disconnector. In this example, the aperture 626 at the proximal end 610 is configured to receive a bush 628, wherein the bush 628 is configured to receive the shaft 112.
[0097] The distal end 620 of the actuator arm 114 is configured to couple to a moveable electrical contact 102, for example wherein the actuator arm 114 is configured to couple to an actuator bar 111 comprising a plurality of conductor blades 108. In this example, the aperture 622 is configured to receive a bearing 624 wherein the bearing is configured to be coupled to an actuator bar 111.
[0098] The actuator arm 114 is configured to provide a vertical force component and a horizontal force component to the moveable electrical contact 102 during rotation of the shaft 112.
[0099]
[0100] The eccentric component 602 comprises an eccentric aperture 604 wherein the aperture is offset from the centre of the eccentric component 602 axis.
[0101] The eccentric aperture 604 is configured to receive the actuator bar 111.
[0102] The eccentric component 602 is configured to alter the distance between the plurality of conductor blades 108 and the static electrical contact 104 by altering the position of the actuator bar 111 within the actuator arm 114 by rotating the eccentric component 602 and, thus, altering the position of the eccentric aperture 604. In this example, the eccentric component 602 may be configured to alter the distance by approximately +/−5 mm, however the skilled person will appreciate different tolerances may be achieved, for example dependent on the size of the eccentric component 602 and the relative position of the eccentric aperture 604 within the component 602.
[0103] The rotated position of the eccentric component 602 is configured to be adjustably secured.
[0104] In use, altering the distance between the plurality of conductor blades 108 and the static electrical contact 104 by rotating the position of the eccentric component 602 is configured to adjust the contact pressure of the plurality of conductor blades 108 abutting the static electrical contact 104 in the first configuration. This may be advantageous to ensure good electrical connection between the plurality of conductor blades 108 and the static electrical contact. For example, this may be advantageous to compensate for the effects of gravity. For example, the contact pressure between the bottom moveable electrical contact 102B and the static electrical contact 104 in the first configuration may be less than the contact pressure between the top moveable electrical contact 102A and the static electrical contact 104 due to the effects of gravity. In this case, the eccentric component 602 of the bottom moveable contact 102B may be rotated to reduce the distance between the plurality of conductor blades 108 of the bottom moveable electrical contact 102B and the static electrical contact 104. As the horizontal and vertical force components provided by the actuator arm 114 remain unchanged, the resulting contact pressure between the bottom moveable electrical contact 102B and the static electrical contact 104 is relatively increased, improving the electrical connection.
[0105]
[0106] The distal end 706 is configured to be coupled to the base plate 106 of a DC disconnector, for example the disconnector 100 of any of
[0107] The support plate 700 further comprises a pair of grooves 710. The grooves 710 are arranged on opposite edges of the support plate 710. In this example, the grooves 710 are aligned with the longitudinal axis of the slot 702, wherein the longitudinal axis of the slot 702 is parallel to the length of the slot 702.
[0108] The slot 702 is configured to receive the shaft 112, wherein the position of the shaft axis 112 within the slot 702 is configured to be adjustable. In this example, the position of the shaft axis 112 is configured to be adjusted within the length of the slot.
[0109]
[0110] The adjustable securing means 720 is configured to adjust the position of the shaft 112 axis within the slot 702 of the support plate 700. The adjustable securing means 720 is configured to adjustably engage with the support plate 700 and the shaft 112, such that the position of the shaft 112 axis is reversibly secured to maintain the position of the shaft 112 axis within the slot 702 of the support plate 700. In this example, the position of the shaft 112 axis within the slot 702 of the support plate 700 is reversibly secured by adjusting the pressure screws 722 of the adjustable securing means 722 such that the pressure screws 722 apply a point force to the support plate 700 such that the adjustable securing means 722 is engaged to maintain the position of the shaft 112 axis relative to the position of the support plate 700. However, the skilled person will understand that any other suitable securing means configured to adjustably engage with the support plate 700 and the adjustable securing means 720 and/or shaft 112 may be used.
[0111] The pair of tabs 724 are configured to be received by the pair of grooves 710 of the support plate 700. The pair of tabs 724 are configured to maintain the position of the adjustable securing means 720 at a fixed displacement between the proximal end 704 and a distal end 706 of the support plate 700.
[0112] The longitudinal axis of the slot 702 (parallel to the length of the slot 702) is configured to be parallel to the opposite faces of the static electrical contact plate 104 and the base plate 106. Thus, the position of the shaft's 112 longitudinal axis is configured to be adjusted such that the position of the shaft axis 112 may be moved parallel to the static electrical contact plate 104 and the base plate 106. Thus, the position of the shaft axis 112 may be adjusted relative to the contact engaging face portions 404 on either side of the static electrical contact 104. In this example, the distance between the shaft axis 112 and the static electrical contact plate 104, and the shaft axis 112 and the base plate 106, is fixed as a result of the pair of tabs 724 of the adjustable securing means 720 within the grooves 710 of the support plate 700.
[0113] In use, adjusting the position of the shaft 112 axis within the slot 702 of the support plate 700 adjusts the position of the moveable electrical contacts 108 relative to the position of the static electrical contact 104. In this example, the position of the shaft axis may be altered by approximately +/−10 mm, based on the length of the slot. However, the skilled person will understand that this is merely an example, and the maximum alteration distance may be dependent on the size of the slot 702 within the support plate 700.
[0114]
[0115] In this example, each pivot fixing 118 is a reversible fixing means. An example pivot fixing 118 is shown in more detail in
[0116] In the third configuration, as shown in
[0117] To remove at least a portion of the conductor blades 108, the fastening means 412 (the second reversible fixing means), in this example a nut, may be removed from the corresponding portion of spacer modules 110. The removal of the fastening means 412 then allows the longitudinal member 414 of each unfastened spacer module 110 to be removed through the aperture in the actuator bar 111, such that the pair of adjacent contact blades 108 associated with each unfastened spacer module 110 is removed from the moveable electrical contact 102, and disconnector 100 as a whole.
[0118] The removed conductor blades 108 may then be easily serviced or repaired and replaced. Alternatively, the portion of removed conductor blades 108 may be replaced with a second set of replacement conductor blades. The replacement conductor blades may be identical to the removed conductor blades, both in specification and in number.
[0119] The replacement conductor blade pairs may then be recoupled to the disconnector 100 by threading the longitudinal member 414 of the spacer module 110 through a corresponding aperture in the actuator bar 111 and fastening the fastening means 412. The distal end of each conductor blade 108 may then be recoupled to the base plate 106 by refastening the plurality of pivot fixings 118 to the base plate 106. The disconnector 100 is then restored to operation, in the second configuration.
[0120] The removal of the conductor blades 108 in this example is discussed in relation to a DC Disconnector comprising a spacer module 110, for example the spacer 110 shown in
[0121]
[0122] Rather than a conventional hinge “knuckle” or “barrel”, the pivot fixing 118 of
[0123] The pivot fixing further comprises an attachment plate 904 comprising an aperture.
[0124] The distal end 902A of the pin is configured to receive a first conductor blade 108, and the distal end 902B of the pin is configured to receive a second conductor blade 108. Each flange 908 is configured to secure the position of the adjacent conductor blade 108 to the pivot fixing 118 by being arranged on the opposite side of the conductor blade 108 to the pin support 906.
[0125] The pin supports 906A and 906B are configured to support the pin 902 and provide a pivot point for pin 902. The pin 902 is configured to be received by the aperture 912 in each pin support 906A and 906B. Compared to a conventional “knuckle” or “barrel” configuration, the pin support configuration may be advantageous to de-load the pressure on the hinge and/or distribute the contact load or contact pressure provided by the shared contact pressure module between the pair of conductor blades 108.
[0126] The attachment plate 904 is configured to attach to the base plate 106. In this example, the attachment plate aperture is configured to receive a screw or bolt 910, wherein the screw or bolt 910 is configured to attach to the base plate 106. The screw or bolt 910 may advantageously be a reversible coupling such that the pivot fixing 118 may be reversibly coupled to the base plate 106.
[0127] In the example discussed above, the DC Disconnector 100 comprises a plurality of features, including for example a plurality of contact elements 500, an eccentric component 602, a plurality of spacers 110, an adjustable shaft 112, and removable conductor blades 108. However, the skilled person will understand that each of these features are independent and may be integrated into a DC Disconnector either separately, in combination, or all together. For example, a DC Disconnector may comprise a plurality of contact elements, for example the contact elements 500 of