MULTIBEAM 3-D FOCUS GENERATOR
20230367134 · 2023-11-16
Inventors
Cpc classification
G01J9/00
PHYSICS
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
G02B27/1093
PHYSICS
B23K26/064
PERFORMING OPERATIONS; TRANSPORTING
G02B27/106
PHYSICS
C03B33/102
CHEMISTRY; METALLURGY
G02B27/0075
PHYSICS
International classification
G02B27/00
PHYSICS
G02B19/00
PHYSICS
G03F9/00
PHYSICS
C03C23/00
CHEMISTRY; METALLURGY
Abstract
The invention relates to a device for focusing a photon beam into a material. The device comprises: means for splitting the photon beam into a plurality of component beams; means for focusing the component beams at a predetermined focal depth within the material; and means for adapting the wavefronts of the component beams based at least in part on the focal depth.
Claims
1. A device for focusing a photon beam into a material, comprising: means for splitting the photon beam into a plurality of component beams; means for focusing the component beams at a predetermined focal depth within the material; and means for adapting the wavefronts of the component beams based at least in part on the focal depth.
2. The device of claim 1, wherein the means for adapting is configured in such a way that the wavefronts are adapted so as to generate a first given focus quality of the foci of the component beams at a first predetermined focal depth.
3. The device of claim 2, wherein the means for adapting is configured in such a way that the wavefronts are adapted so as to generate a second given focus quality of the foci of the component beams at a second predetermined focal depth.
4. The device of claim 2, wherein the given focus quality is based at least partially on a target state of the wavefronts at the focal depth.
5. The device of claim 4, wherein the given focus quality is based at least in part on a target state of the wavefronts in a plane of the device, which corresponds to a transformation of the target state of the wavefronts at the focal depth.
6. The device of claim 4, wherein the given focus quality comprises a comparison measure of the target state of the wavefronts at the focal depth and/or target state of the wavefronts in the plane of the apparatus with respect to a corresponding actual state of the wavefronts.
7. The device of claim 6, wherein the comparison measure comprises a root mean square (RMS) wavefront error of the actual state at the focal depth with respect to the target state at the focal depth of less than 500 mλ, preferably less than 200 mλ, more preferably less than 100 mλ, most preferably less than 50 mλ.
8. The device of claim 1, wherein the device comprises a means for determining the actual state of the wavefronts, preferably the actual state in a plane of the device and/or at the predetermined focal depth, and a means for controlling the means for adapting based on a deviation of the determined actual state of the wavefronts with respect to a target state of the wavefronts.
9. The device of claim 1, wherein the means for adapting is configured to adapt the wavefronts based at least in part on a refractive index difference experienced by the focused component beams.
10. The device of claim 9, wherein the refractive index difference is caused by a refractive index of a medium adjoining the material and a refractive index of the material.
11. The device of claim 1, wherein the means for adapting is configured in such a way that it adapts the wavefront of the photon beam in order to adapt the wavefronts of the component beams.
12. The device of claim 1, wherein the means for splitting is configured so that at least two component beams have substantially the same energy and/or substantially the same power.
13. The device of claim 1, wherein the means for splitting splits the photon beam into a plurality of component beams by way of a diffraction of the photon beam; and/or wherein the means for splitting splits the photon beam into a plurality of component beams by way of a local phase modulation of the photon beam.
14. The device of claim 1, wherein the means for splitting comprises the means for adapting, with the means for adapting being configured to adapt the wavefront of the photon beam such that the latter is split into the plurality of component beams at the same time.
15. The device of claim 1, wherein the means for splitting is configured to cause a predetermined geometric distribution of the foci of the component beams in the material.
16. The device of claim 1, wherein the means for splitting is arranged in a surround of a pupil and/or in a surround of a conjugate pupil of the means for focusing in the device, in such a way that the component beams are substantially encompassed in the diameter of the pupil of the means for focusing.
17. The device of claim 16, wherein the means for splitting is arranged at a position relative to the pupil so that an intersection of a direction ray of a component beam with a plane of the pupil includes a distance from the center of the pupil of no more than 10% of the diameter, preferably no more than 1% of the diameter, most preferably no more than 0,1% of the diameter of the pupil.
18. The device of claim 16, wherein the means for splitting is arranged at a position relative to the pupil so that the intersections of the direction rays of at least two component beams with the plane of the pupil are arranged within the pupil, and a distance between the intersections is no more than 10% of the diameter of the pupil, preferably no more than 1% of the diameter of the pupil, most preferably no more than 0.1% of the diameter of the pupil.
19. The device of claim 2, wherein the means for focusing is configured so that the given focus quality can be generated without an adaptation of the wavefronts for a predetermined compensated focal depth and for wavefronts incident in substantially planar fashion on the means for focusing.
20. The device of claim 1, wherein the device is configured so that the focal depth is adjusted by displacing the means for focusing and/or by displacing the material.
21. The device of claim 1, wherein the device comprises a means for laterally deflecting the focused component beams in a focal depth plane formed by the foci of the component beams.
22. The device of claim 21, wherein the means for laterally deflecting comprises the means for splitting and/or the means for adapting.
23. The device of claim 1, wherein the device is configured to focus the photon beam into a lithography mask.
24. The device of claim 1, wherein the device is configured to focus the photon beam into a photopolymer, preferably in order to cause a multiphoton polymerization of the photopolymer.
25. The device of claim 1, wherein the device is configured to focus the photon beam into a glass, preferably in order to cause a drilled hole in the glass, in order to cut the glass and/or in order to structure the glass.
26. A method for focusing a photon beam into a material, the method comprising: directing a photon beam at a means for splitting the photon beam such that the photon beam is split into a plurality of component beams; focusing the component beams within the material, with the component beams being focused at a predetermined focal depth within the material; and adapting the wavefronts of the component beams based at least in part on the focal depth.
27. The method of claim 26, wherein the wavefronts are adapted so as to generate a given focus quality of the foci of the component beams at the predetermined focal depth.
28. A method for determining a target state of a wavefront, the method comprising: simulating a course of a photon beam by way of a simulation set-up which is at least based on a means for focusing of the device of claim 1 and a material; defining a target state of a wavefront of the photon beam and/or of a component beam at a predetermined focal depth within the material; and transforming the target state of the wavefront at the focal depth into a corresponding target state of the wavefront in a plane of the simulated device.
29. A computer program comprising instructions which, when executed by a device of claim 1 and/or by a computer, cause the device and/or the computer to carry out a method for focusing a photon beam into a material, the method comprising: directing a photon beam at a means for splitting the photon beam such that the photon beam is split into a plurality of component beams; focusing the component beams within the material, with the component beams being focused at a predetermined focal depth within the material; and adapting the wavefronts of the component beams based at least in part on the focal depth.
30. An apparatus for focusing a photon beam into a material comprising: a splitter comprising one or more optical elements configured to split the photon beam into component beams; a focusing unit comprising one or more lenses configured to focus the component beams at a predetermined focal depth within the material; and a wavefront manipulator comprising one or more optical components configured to adjust at least one of a phase, an amplitude, or a polarization of one or more portions of the component beams to adapt the wavefronts of the component beams based at least in part on the focal depth.
31. An apparatus comprising: a phase modulator configured to split a photon beam into component beams, wherein the phase modulator comprises one or more optical elements configured to locally change the phase of the photon beam to split the photon beam into the component beams; and a focusing unit comprising one or more lenses configured to focus the component beans at a predetermined focal depth within a material; wherein the phase modulator is configured to adapt the wavefronts of the component beams based at least in part on the focal depth.
32. A method comprising: generating component beams based on a photon beam; focusing the component beams at a focal depth within a material; and adapting the wavefronts of the component beams based at least in part on the focal depth.
33. A computer-implemented method for determining a target state of a wavefront, the method comprising: simulating, using one or more data processors, a course of a photon beam by use of a simulation set-up that is at least based on an apparatus and a material, wherein the apparatus is configured to focus the photon beam into the material; defining, using the one or more data processors, a target state of a wavefront of the photon beam and/or of a component beam at the focal depth within the material, wherein the component beam is derived from the photon beam; and transforming, using the one or more data processors, the target state of the wavefront at the focal depth into a corresponding target state of the wavefront in a plane of the apparatus that is configured to focus the photon beam into the material.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0076] The following detailed description describes technical background information and working examples of the invention with reference to the figures, which show the following:
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DETAILED DESCRIPTION
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[0094] To explain the invention, reference can initially be made to the exemplary beam path in
[0095] The concept of the invention can now be explained in more depth on the basis of
[0096] In order to enable the defined incidence of the chief rays R1, R2, R3 on the pupil plane (as described herein), the components of the device 100 must however be arranged in a defined manner along the optical axis. Firstly, the splitter B can be arranged in a conjugate plane P3 of the pupil P1 to this end, as indicated in
[0097] It should be mentioned that, for example by way of further Kepler systems, further (conjugate) pupils can be generated in the device 100, at which further pupils further optical components can be attached accordingly. However, to reduce the system complexity of the optical set-up, it may be helpful to minimize the number of (conjugate) pupils. Should the pupil of the objective O be accessible, it is possible for example for the splitter B and/or the wavefront manipulator W to be arranged in the pupil P1 (or in the surround of the pupil P1) of the objective O. By way of example, it is also conceivable for the arrangement of the splitter B and wavefront manipulator W to be implemented in relation to exactly one conjugate pupil of the pupil P1 of the objective O. In one case, it is possible for example that only the splitter B is arranged in a pupil of the device, with the wavefront manipulator W being arranged in the surround of this pupil. In another case, it is possible for example that only the wavefront manipulator W is arranged in a pupil of the device, with the splitter B being arranged in the surround of this pupil. By way of example, both the wavefront manipulator W and the splitter B can be arranged in the vicinity or surround of a pupil in order to fulfil the boundary condition, described herein, for the incidence of the component beam into the pupil of the objective O. In this case, another optical element, for example, may be arranged (directly) in the conjugate pupil. Further, it should be noted that, as a result of arranging the splitter B and the wavefront manipulator W in a pupil or in the surround of a pupil of the device (for the purpose of fulfilling the boundary conditions mentioned herein), the sequence of arrangement of the splitter B and the wavefront manipulator can be as desired. For example, in
[0098] It is also possible for the splitter B to be movable at the same time, with the result that it additionally enables a scanning of the component rays within a plane at the respective focal depth.
[0099] As described herein, the arrangement of the splitter B and/or wavefront manipulator W in relation to a pupil can ensure the optical quality of the foci of the component beams in the material T. In particular, reliable input coupling into the objective O or the focusing unit 3 is enabled by way of the arrangement. In this case, the optical quality of the foci can be further ensured by way of the adaptation of the wavefronts of the component beams by way of the wavefront manipulator W on the basis of the focal depth. By adapting the wavefronts, it is possible in the process to take account (as described herein) of the influence of the refractive index difference of the material T with respect to the refractive index of the surround of the material (e.g., the refractive index of a medium, such as air, a gas, or a liquid, that surrounds or adjoins the material) when focusing the component beams. In the process, the refractive index difference may for example cause a focal depth-dependent spherical aberration, which could not be compensated by way of a pure displacement of the objective O or focusing unit 3. However, according to the invention, a focal depth-dependent aberration can be substantially compensated for (or reduced), with the result that a functional 3-D focus generator is enabled since it is possible to ensure a reliable optical quality not only along a focal depth plane (i.e., in two dimensions) but over the entire depth of the material T.
[0100] As described herein, the wavefronts of the component beams may be curved in the process, depending on the focal depth, by way of the wavefront manipulator W. The curvature or the curved profile of the wavefronts may depend on the refractive index of the material T and/or on the refractive index of the medium surrounding the material.
[0101] To explain the invention, reference is additionally also made to the relationships set forth below. In an example, the photon beam L may initially be exposed to the wavefront manipulator W and then to the splitter B, which is able to split the adapted photon beam L into m component beams (e.g., with m≥2). In this case, the wavefront of the photon beam L can be typically curved downstream of the wavefront manipulator W (e.g., on account of the focal depth-dependent wavefront adaptation, as described herein). If the splitter B is not arranged in the vicinity of a (conjugate) pupil, it is also possible that the m curved wavefronts of the component beams are displaced in relation to the pupil of the lens (or focusing unit), with the result that the foci of the component beams would have different focus qualities. Therefore, the splitter B can be arranged in the vicinity of a (conjugate) pupil, as described herein. In this example, it is possible to assume, on the one hand, that the wavefront manipulator W is arranged in the (conjugate) pupil. However, in the case of a positioning between the beam source of the device and the splitter B, the wavefront manipulator W need not necessarily be arranged in a (conjugate) pupil. By way of example, the wavefront manipulator W can also be displaced relative to the (conjugate) pupil and, for example, be arranged in a plane of a parallel beam path, with the parallel beam path being incident on the plane of the (conjugate) pupil (which is identifiable in
[0102] In another example, the photon beam L may initially be exposed to the splitter B which generates m component beams, with the m component beams subsequently being exposed to the wavefront manipulator W If the splitter B is not arranged in the surround of a conjugate pupil of the objective O or focusing unit 3 in the process, then the m chief rays of the m component beams are offset in the pupil and the component beams are partially cut-off as a result. As a result, the m foci of the component beams would vary in terms of quality. In this example, it is possible to assume, as a simplification, that the splitter B is arranged in the (conjugate) pupil.
[0103] The arrangement of the splitter B and wavefront manipulator W in the surround of a (conjugate) pupil or directly in a (conjugate) pupil can accordingly reliably ensure both the reliable adaptation of the wavefront of the component beams and the directional incidence of the component beams into the objective or focusing unit. The adaptation of the wavefront on the basis of the focal depth can be controlled by way of a computing unit, for example, as described (subsequently) herein.
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[0105] Following the split at the splitter B, the component beams are steered to a first lens element 1 and guided via two folding mirrors M1/M2 to a second lens element 2. In this case, the first lens element 1 and the second lens element 2 may form a Kepler system. In an example, the focus of the first lens element in this case is approximately in the region of the scanning mirror S. Further, the lens element 1 and the lens element 2 can be arranged in such a way that the focus of the first lens element 1 and the focus of the lens element 2 are arranged substantially at the same position (between the folding mirror M2 and lens element 2, as may be gathered from
[0106] By way of the device, the foci can be generated within the material T with a spherical or aspherical reference wavefront. In this case, the numerical aperture (NA) can be, for example, 0.3 to 0.5, 0.35 to 0.45 or approximately 0.37, wherein the wavelength of the photon beam can be 532 nm, for example. In this case, the material T may comprise quartz with a refractive index of n2=1.461. However, it is also conceivable that the material is a material with a refractive index of n2>1, at least n2>1.1, preferably at least n2>1.3, more preferably at least n2>1.4, wherein n2>1.5 may also hold true. The medium surrounding the material may comprise air in this case, with a refractive index n1=1. However, it is also conceivable that the medium is a medium with a refractive index n1>1, at least n1>1.1, preferably at least n1>1.3, more preferably at least n1>1.4, wherein n1>1.5 may also hold true. However, the refractive indices n2 and/or n1 may also comprise refractive indices which are at least greater than 1.7, at least greater than 2, at least greater than 3. In this case, the focal length of the first lens element 1 may comprise f1=200.4 mm. In this case, the focal length of the second lens element 2 may comprise f2=80.1 mm. The objective O may comprise a telecentric microscope objective lens with a focal length of f3=8.09 mm. However, depending on the optical design, other focal lengths of the optical components are also possible, which in terms of their dimensioning enable the corresponding functionality of the device. In this case, the microscope objective lens can be telecentric on the material side. This may comprise the pupil of the microscope objective lens being identical with the back focal plane of the microscope objective lens. In this case, the pupil plane of the microscope objective lens may be located in the microscope objective lens and not be accessible.
[0107] In this example, the pupil diameter DP of the microscope objective lens can be DP=6 mm. In the example of
[0108] As mentioned, the pupil P of the microscope objective O can coincide with a focus of the second lens element 2. In this case, the microscope objective O and the second lens element 2 can be arranged on a common stage (e.g., a jointly movable mechanical unit). By way of example, the second lens element 2 and the microscope objective O can have a fixed distance from one another during operation. In this case, the lens element 2 and the microscope objective O can be displaced relative to the device, for example, by way of the displacement of the common stage, with however there being no relative displacement between lens element 2 and microscope objective lens. In this sense, the lens element 2 and the microscope objective O may form a focusing unit 3, which can be controlled by way of the movable common stage. By way of example, the focusing unit 3 can be moved along the optical axis of the device (e.g. by way of an appropriate control of the computer unit; the same may also apply to the focusing unit 3 in
[0109] In
[0110] By way of example, the distance between objective O and material T can be chosen so that a beam which has an (approximately) flat wavefront in the pupil (of the objective O) has a given spherical wavefront or given astigmatic wavefront at a predetermined compensated focal depth (as described herein). Hence, a defined focus quality of the foci of the component beams can be ensured within the material T for a predetermined compensated focal depth, without requiring a wavefront adaptation, for example. The predetermined compensated focal depth can be at a depth corresponding to half the thickness of the material T (e.g., half the thickness of a substrate of a lithography mask); by way of example, a compensated focal depth can be 1 mm to 5 mm for example 3 mm to 3.5 mm.
[0111] In general, a spatial light modulator, SLIM, (as described herein) may, for example, be configured to modulate amplitude, phase, and/or polarization of a photon beam. The SLM may for example, be transmissive or reflective wherein the modulated photon beam is either transmitted through the SLM or reflected by the SLM. For example, a SLM may comprise a liquid crystal SLM (also termed LC-SLM). In such a case various (e.g., elongated) liquid crystals may be positioned within the SLM which may be adapted via an electrical field that may be applied via one or more electrodes within the SLM. The photon beam to be modulated may be transmitted through the liquid crystals. Each electrode may be addressed with a particular voltage to generate a desired electrical field within the SLM. When the electrical field is applied within the SLM, the liquid crystals may locally arrange in a specific way depending on the electrode voltages (e.g., such that the elongated shape of the liquid crystals is tilted in a specific way in an local area of the SLM). This may result in a local change of the refractive index within the SLM which may be used to modulate the wavefront of the photon beam that is exposed to the optical effect of the liquid crystals. For example, by tilting the liquid crystals a desired (local) phase change of the wavefront of the photon beam may be generated. For example, a (local) path difference may be generated by the SLM that may affect the electrical field of the photon beam and thus its wavefront. Hence, by modulating the electrical field within the SLM various wavefront types of the photon beam may be generated as is known in the optical technology sector.
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[0113] In
[0114] In this case, the depth d of the foci within the material can be chosen by virtue of the focusing unit 3 being displaced along the optical axis and by virtue of a suitable optical path difference ΔW(d) being introduced for the wavefronts of the component beams by way of the wavefront manipulator W. In this case, the optical path difference ΔW(d) can be a function of the focal depth, which can be specified by d, for example. The optical path difference ΔW(d) may also be referred to herein as OPD, or as a change in the optical path length. In this case, the optical path difference can be introduced, for example, by way of a curvature of the wavefronts of the component beams, as described herein. To adjust the focal depth, it is also conceivable for the material T to be displaced along the optical axis and for the wavefronts to be adapted accordingly, in order to pre-compensate the wavefront deformation in the material T for different depths. Likewise, a focal depth can be adjusted by displacing the material T and the focusing unit 3. In this case, the lateral displacement of the foci along a focal depth requires, for example, no adaptation of the optical path length difference since the quality of the foci within the scope of a lateral displacement can be ensured (sufficiently) by way of the optical design of the device.
[0115] Further, the devices described herein may comprise a computing unit which can control the introduction of the optical path difference ΔW(d), for example. In this case, the computing unit can be related to the optical components via suitable interfaces, for example in order to control, adapt, and/or deflect, etc., the said components. In this case, the computing unit may comprise a corresponding computer program. Further, the device may also be controlled by way of an external interface, wherein the computing unit may be situated outside of the device, for example. Either way, the computing unit may for example be configured to receive signals and/or parameters from components of the device, to process the said signals and/or parameters and to return appropriate control signals.
[0116] Moreover, a device of the invention may comprise means for determining the focal depth. By way of example, a device may derive the focal depth from the position of the focusing unit 3 and/or this may be implemented by way of a detection of the photon radiation. By way of example, the focal depth can be transmitted to the computing unit of the device in the process, which computing unit can accordingly subject the means for adapting the wavefronts to closed-loop or open-loop control, with it also being conceivable that the adaptation means obtains the current focal depth from the determination means and adapts the wavefronts on the basis thereof.
[0117] The adaptation of the wavefronts to be implemented or the optical path difference ΔW(d) to be introduced can be described, for example, by way of a radial function in the case of spherical target wavefronts. Consequently, the wavefronts (of the component beams) are not incident in the form of approximately planar wavefronts on the pupil plane P, and so this results in different optical path differences in relation to the pupil plane P for different component rays (of the component beams), which in return may adapt the focus quality of the component beams in the material. By way of the optical path difference ΔW(d), it is therefore possible to control the curve profile of the wavefronts, with the result that the curved profile of the (curved) wavefronts may also be referred to herein as the profile of the optical path difference ΔW(d). In the case of a suitable choice of the function ΔW(d), it is possible to ensure that the RMS wavefront error between target state and actual state of the wavefronts of the component beam in the material is sufficiently small, and the focus quality is accordingly sufficiently large (as described herein). The curve profile to which the wavefronts should be adapted may for example be described by way of a function which depends on the focal depth d of the component beams present in the material T. The function may further depend on the refractive index n.sub.2, which may correspond to the refractive index of the material T. Further, the function may be based on the refractive index n.sub.1, which may correspond to the refractive index of the medium (e.g., air, an immersion medium, etc.) that surrounds the material T. In the case of spherical target wavefronts, the function may be described as depending on a radius r, with the radial coordinate r denoting the distance of a point from the chief ray. In this case, the radius r can for example be normalized to the radius r.sub.0, which may correspond to the (delimiting) radius of the beam diameter in a plane (e.g., in a (conjugate) pupil plane). Thus, the radius r may correspond to a component ray of a beam, wherein a curvature is implemented by way of the function on the basis of r and consequently it is possible to generate a path difference in the pupil plane, for example of the objective O, for a corresponding component ray of radius r. For non-spherical target wavefronts in the material, ΔW(d) also depends on an azimuth angle α in addition to the radial coordinate r.
[0118] Thus, in summary, for spherical target wavefronts, the curve profile of the wavefront can be described in the radial direction r depending on the focal depth d present, on the predetermined compensated focal depth d.sub.0, on the refractive index n.sub.2 of the material and on the refractive index n.sub.1 of the surrounding medium, and can also be described depending on the numerical aperture NA of a device (or its lens) according to the invention. For the focal depth-dependent reduction of an aberration of the foci of the component beams, it is possible to cause an optical path difference by way of the adaptation of the wavefronts, for example as discussed in section 3 of “Optical design of Zeiss ForTune photo mask tuning system: how generate diffraction-limited laser foci in thick specimens” (Proceedings Volume 10690, Optical Design and Engineering VII; 106900Y (2018), SPIE Optical Systems Design).
[0119] Thus, during operation and on the basis of focal depth d and the other given parameters, there can be an adaptation of the wavefronts in accordance with the function ΔW(r, d) in order to adapt the focus quality of the foci. In vivid terms, the specified function of the optical path difference ΔW(r, d) may (substantially) correspond to the desired curve profile of the wavefronts of the component beams in the pupil plane which may optimize the focus quality of the foci. With the arrangement of the adaptation means in the surround/vicinity of a (conjugate) pupil, it is possible for the curve profile to correspond, in particular, to the curve profile of the wavefronts induced by the wavefront manipulator W. Thus, the curve profile of the function described herein may be present in the wavefronts of the component beams directly downstream of the wavefront manipulator W. The radial curve of the optical path difference ΔW(r, d) may in this case also be specified directly as a function of the radius r or as a function of the normalization r/r.sub.0. For the wavefront manipulator W, the chief ray of a component beam may (substantially) coincide with the center of the wavefront manipulator, with the result that it is correspondingly advantageously possible to design the radial profile of the curvature. Arising from the function, it is possible for the curvature of the wavefronts to have a symmetry along the axis of the chief ray. It should be mentioned that ΔW(d) is also frequently used herein as shorthand for the described function.
[0120] To implement the relationships in the function, the computing unit described herein may for example have stored and/or received the parameters d.sub.0, n.sub.2 and n.sub.1. During operation, the focal depth d present can be received and/or determined by the computing unit in the present case. On the basis thereof, it is possible to determine the target state of the curve profile of the wavefronts by way of the function which causes an improvement in the focus quality. By way of example, the target state of the curve profile can be converted into a control signal used to control the adaptation means such that the latter carries out a corresponding adaptation of the wavefronts so that the target state can be achieved. Thus, this can ensure the optical quality of the foci independently of the focal depth d during operation.
[0121] Further, the device may comprise a beam source for generating the photon beam. By way of example, the beam source in this case may comprise a laser or short pulse laser, with the laser light being able to be used as photon radiation. Further, the beam source may also comprise further beam-shaping components, for example also for generating a pulsed laser light. In this case, the photon beam may comprise any desired wavelength. Thus, the photon beam may correspond to an electromagnetic wave having any desired wavelength. By way of example, a wavelength in the UV range, in the visible range, in the infrared range may be conceivable.
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[0123] For the case of a spherical target wavefront,
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[0125] Thus, the following may apply:
where I.sub.i comprises the intensity of the incident beam, η.sub.q comprises the diffraction efficiency of order q and J.sub.q comprises a Bessel function of the first type, of order q. As a result of the symmetry of the sinusoidal phase grating, the following may apply: I.sub.q=I.sub.−q. A beam diffracted into the order of diffraction q can generate a focus with number q, which may comprise an energy dose that is proportional to the intensity I.sub.q. The energy dose of the foci can be adjusted by adapting (or choosing) the groove depth b of the sinusoidal phase grating. It should be mentioned that the intensity I.sub.q and hence the energy doses of the foci may be independent of the groove width g of the sinusoidal phase grating.
[0126] It may be advantageous within the scope of generating m different foci for the m different component beams to comprise the same intensity I.sub.q. J.sub.0 (1.4347)=J.sub.1 (1.4347)=J.sub.−1 (1.4347) applies to the Bessel functions of the first type. By choosing the groove depth h according to
it is possible to obtain the following intensities for the orders of diffraction q=0, +1, −1:
I.sub.0=I.sub.i.Math.J.sub.0.sup.2(1.4347)=I.sub.i.Math.0.548.sup.2=I.sub.i.Math.30%
I.sub.±1=I.sub.−1=I.sub.i.Math.J.sub.1.sup.2(1.4347)=I.sub.i.Math.0.548.sup.2=I.sub.i.Math.30%
[0127] Accordingly, m=3 beams of orders of diffraction q=0, +1, −1 are obtained with this groove depth h, with each of these (diffracted) beams having 30% of the intensity L of the beam incident on the diffraction grating. The remaining diffracted beams of other orders of diffraction accordingly together comprise 10% of the intensity Il of the beam incident on the diffraction grating and consequently can be neglected (each further order of diffraction consequently has a significantly lower intensity, specifically at least 6-times lower than that of each of the three beams of equal strength). If the splitter B (formed as a diffraction grating described herein) is constructed from a slab with a thickness of 2 mm (e.g., made of Schott glass N-BK7) and a refractive index of nbs=1.51947 at a wavelength of 532 nm, then the corresponding groove depth h can be as follows:
Naturally, other parameters are also possible in other examples.
[0128] In an example, the groove width g of the sinusoidal phase grating can be chosen so that adjacent foci within the material T comprise a distance of i=x*r.sub.Airy, where r.sub.Airy corresponds to an Airy radius, where x may be chosen from the range of 1 to 20, 3 to 15, 6 to 10 or, for example, equal to 8. One Airy radius can be described as r.sub.Airy=0.61.Math.
can for example be achieved with a choice of a groove width g according to
where D.sub.bs denotes the beam diameter of the beam incident on the diffraction grating. The beam diameter can satisfy D.sub.bs=15 mm in one example. Accordingly, the groove width g can be chosen as g=1.537 mm, for example. For a beam incident on the diffraction grating with the angle of incidence θ.sub.i and the angle of emergence θ.sub.q of a radiation beam of order of diffraction q diffracted from the diffraction grating, the following known diffraction grating equation applies:
[0129] Therefore, the angle between the beam of order diffraction q=0 and q=±1 can (approximately) be given by
Thus, this angle can be substantially smaller than the scanning angle of the scanning mirror S (as described herein). In summary, the sinusoidal phase grating with parallel grooves in the y-direction on one side of the splitter B over a surface can be described as follows:
where h=0.468 μm and g=1.537 mm.
[0130] It should be mentioned that the relationships and parameters described herein, for the phase grating of the first diffraction grating, may also be applied to more than three component beams and also to other spacings of the foci within the material.
[0131]
[0132] As a result of the exemplary device from
[0133]
[0134] By way of example, the second diffraction grating may be formed from a slab which comprises Schott N-BK7 glass with a thickness of 2 mm. In order to enable the pattern with m=9 foci in a 3×3 arrangement with a lateral focus spacing of 66.66 μm within the material, the sinusoidal phase gratings on the two sides of the second diffraction grating may be designed in defined fashion. In this example, the sinusoidal phase gratings may have a (substantially) identical profile. Speaking figuratively, each sinusoidal phase grating can generate m=3 beams from an incident beam. When the photon beam L is incident on a side of incidence of the second diffraction grating, it is thus possible to initially generate m=3 beams by way of the phase grating on the side of incidence. These m=3 beams can then be incident on the phase grating on the other side. Accordingly, this phase grating can generate three respective beams on the emergent side (by way of diffraction) from each beam, with the result that a total of m=9 beams and consequently m=9 foci can be generated by way of the second diffraction grating. In this case, the two phase gratings on the side of incidence and side of emergence of the second diffraction grating may have a groove depth of h:=0.468 μm and a groove width of g=λ/sin θ=0.532 μm/sin 0.1890=161.3 μm. In the process, the first and the second sinusoidal phase grating of the second diffraction grating may be described by way of the surfaces z.sub.1(x,y) and z.sub.2(x,y) according to:
[0135]
[0136] In this case, it is evident that the arrangement of the foci within the material can be implemented within a 3×3 matrix, the foci having a distance from one another of 66.66 μm. In this case, the parameters of the second diffraction grating are chosen so that all m=9 foci have (substantially) the same intensity.
[0137] A similar arrangement of the foci or a similar pattern of the foci as in
[0138] In the case of the second diffraction grating as a splitter B, too, it is possible to attach the second diffraction grating in the vicinity of a conjugate pupil of the lens, with the result that the boundary condition (described herein) for the chief rays in the pupil of the lens is satisfied. By way of example, this can be understood by way of a component ray tracing (e.g., by way of ray tracing), By way of example, this can be implemented starting with a component ray (e.g., a chief ray) at the splitter B and the inclusion of an angle of √{square root over (2)}.Math.0.139°=0.27° with the normal of the splitter B. The profile of this component ray can subsequently be traced through the device. In the process, the distance between the intersection of the component ray in the pupil plane P and the center of the pupil can be calculated for this component ray. A distance of I.sub.d=27 μm arises for all (possible) positions of the focusing unit 3 with the parameters, specified herein, of the second diffraction grating. It should be mentioned that the pupil diameter DP in this example is DP=6 mm. Therefore, the condition that the distance I.sub.d is at least less than 10% of the pupil diameter (and also less than at least 1% of the pupil diameter DP) is satisfied in this example. It is consequently possible to ensure the optical quality of the foci of the component beams.
[0139]
[0140] In principle, any desired number m of foci or any desired number m of component beams can be generated by way of the phase modulator WB (e.g., a LCoS SLM), where m≥2. The phase modulator WB can likewise allow the foci of the component beams to be arranged in any desired pattern at the focal depth of the material T. In this case, the generation of a plurality of component beams from an incident beam by way of a phase modulator WB is known from the field of optics; in the process, it is possible to generate properties of the component beams defined with a high degree of freedom (e.g., a defined spatial separation, a defined number, a defined tilt of the component beams, etc.).
[0141] In this context,
[0142] Here, it is possible in the left-hand diagram to identify the local phase change induced by the phase modulator WB as a function of x- and y-direction. Also identifiable in this case is, for example, the diameter D=15 mm of the phase modulator WB, which may represent the active region thereof. The exemplary arrangement of the foci in the xy-plane at the focal depth (with x.sub.target as x-axis and y.sub.target as y-axis) is identifiable in the central diagram. It is evident here that the m=5 foci are arranged at a radius of r=50 μm, with the foci having the same distance from one another. Further, the intensity along the x-direction at the focal depth is also presented for one focus. It should be mentioned that, naturally, further arrangements or patterns of the foci, which can be implemented by way of the phase modulator WB, are conceivable in addition to this specific example.
[0143] Further, the implementation of the focus pattern in this example can be discussed in more detail. In order to obtain the lateral separation of the m foci at the same focal depth d within the material T, it is possible to adjust the electric field of the desired component beams in a targeted manner by way of the phase modulator WB. By way of example, it is possible to assume in the process that the electric field E(x.sub.SLM,y.sub.SLM) of the component beams may represent a linear composition of planar waves, which for example can be described according to the known Fourier optics:
E(x.sub.SLM,y.sub.SLM)=e.sup.−j2π.Math.ΔW(d)Σ.sub.i=0.sup.m−1e.sup.−j(k.sup.
[0144] In this case, k.sub.x,i and k.sub.y,i correspond to the corresponding components of the wave vector of the i-th focus, with
To a good approximation, the desired electric field of the component beams can be generated by way of a pure phase modulation of the uniform incident field (of the photon beam L).
[0145] To be able to implement m=foci within the material, which foci in the process are arranged regularly in a circular ring and at the radius r=50 μm, it is possible to adapt the components of the wave vectors, for example as follows:
[0146] In this case, f=20.22 mm may hold true, and this may correspond to the effective focal length of the optical elements which follow the phase modulator WB in the beam path as far as the material.
[0147] If higher orders of diffraction are neglected, further desired patterns can be realized using the phase modulator WB by way of a suitable choice of k.sub.x,i and k.sub.y,i. Notably, in the above example, by choosing m=5 foci the phase modulator WB may function as a means for splitting (as 5 spatially separated foci are generated) and as a means for adapting the wavefront of the component beams.
[0148]
[0149] Further, the implementation of this second arrangement of the foci can be discussed in more detail. The reference wavefront, which describes the focus quality, was chosen to be astigmatic for the second arrangement of the foci. As a result, it is thus possible to induce the given focus quality, in this case an astigmatic target wavefront, in a targeted manner within the material by way of the phase modulator WB. By way of example, the corresponding reference wavefront may be described by way of fringe Zernike coefficients in the process, for example using the (known) coefficient c.sub.5=0.8λ. In this case, a defocus can be added by way of the (known) coefficients c.sub.4=0.5λ in order to generate a line-shaped focus at the depth d within the material T. In this case, inducing these astigmatic wavefronts, in combination with the generation of a plurality of m foci of the component beams and the addition of the focal depth-dependent optical path difference OPD ΔW(d) to the wavefronts of the component beams, requires a corresponding electric field, which in turn can be generated by way of the phase modulator WE. Since an astigmatic wavefront should now be additionally induced, the electric field at the phase modulator WB needs to be multiplied by an additional phase term ΔW(x.sub.SLM,y.sub.SLM). In this case, the electric field to be generated can be described as:
E(x.sub.SLM,y.sub.SLM)=e.sup.−j2π.Math.(ΔW(x.sup.
[0150] Here, the plurality of line-shaped foci within the material can be generated by way of a suitable choice of ΔW(x.sub.SLM,y.sub.SLM), with the result that these have a defocus (c.sub.4=0.5λ) and an astigmatism (c.sub.5=0.8λ). According to the known Zernike fringe polynomials, this can be implemented in a normalized Cartesian representation (with
where D represents the diameter of the phase modulator WB (e.g., an SLM) which is assumed to be circular. Accordingly, the additional wavefront can be chosen as follows, for example:
[0151] In summary, the second arrangement, the induced astigmatism thereof and the number of foci (in this case m=7, for example) can be implemented by way of a suitable choice of the manipulated wavefront ΔW and suitable choice of k.sub.x,i and k.sub.y,i.
[0152]
[0153] Further, the implementation of the third arrangement can be discussed in greater detail. To this end, Zernike fringe coefficients can be chosen for the astigmatic terms, with for example the (known) Zernike fringe coefficients being able to be designed as follows: c.sub.4=0.5λ, c.sub.5=0.1λ and c.sub.6=−0.8λ. Thus, the additional wavefront can be chosen as follows, for example:
ΔW(
[0154] For example, the output of the wavefront sensor 4 (
[0155] A computer program can be written in any form of programming language, including compiled or interpreted languages, and it can be deployed in any form, including as a stand-alone program or as a module, component, subroutine, or other unit suitable for use in a computing environment.
[0156] For example, the computing unit can be configured to be suitable for the execution of a computer program and can include, by way of example, both general and special purpose microprocessors, and any one or more processors of any kind of digital computer. Generally, a processor will receive instructions and data from a read-only storage area or a random access storage area or both. Elements of a computer system include one or more processors for executing instructions and one or more storage area devices for storing instructions and data. Generally, a computer system will also include, or be operatively coupled to receive data from, or transfer data to, or both, one or more machine-readable storage media, such as hard drives, magnetic disks, solid state drives, magneto-optical disks, or optical disks. Machine-readable storage media suitable for embodying computer program instructions and data include various forms of non-volatile storage area, including by way of example, semiconductor storage devices, e.g., EPROM, EEPROM, flash storage devices, and solid state drives; magnetic disks, e,g., internal hard disks or removable disks; magneto-optical disks; and CD-ROM, DVD-ROM, and/or Blu-ray discs.
[0157] In some implementations, the processes described above can be implemented using software for execution on one or more mobile computing devices, one or more local computing devices, and/or one or more remote computing devices (which can be, e.g., cloud computing devices). For instance, the software forms procedures in one or more computer programs that execute on one or more programmed or programmable computer systems, either in the mobile computing devices, local computing devices, or remote computing systems (which may be of various architectures such as distributed, client/server, grid, or cloud), each including at least one processor, at least one data storage system (including volatile and non-volatile memory and/or storage elements), at least one wired or wireless input device or port, and at least one wired or wireless output device or port.
[0158] In some implementations, the software may be provided on a medium, such as CD-ROM, DVD-ROM, Blu-ray disc, a solid state drive, or a hard drive, readable by a general or special purpose programmable computer or delivered (encoded in a propagated signal) over a network to the computer where it is executed. The functions can be performed on a special purpose computer, or using special-purpose hardware, such as coprocessors. The software can be implemented in a distributed manner in which different pails of the computation specified by the software are performed by different computers. Each such computer program is preferably stored on or downloaded to a storage media or device (e.g., solid state memory or media, or magnetic or optical media) readable by a general or special purpose programmable computer, for configuring and operating the computer when the storage media or device is read by the computer system to perform the procedures described herein. The inventive system can also be considered to be implemented as a computer-readable storage medium, configured with a computer program, where the storage medium so configured causes a computer system to operate in a specific and predefined manner to perform the functions described herein.
[0159] While the disclosure has been described in connection with certain examples, it is to be understood that the disclosure is not to be limited to the disclosed examples but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
[0160] Subsequently further examples according to the disclosure are described.
[0161] Example 1: A device for focusing a photon beam into a material, comprising: [0162] a splitter for splitting the photon beam into a plurality of component beams; [0163] a focusing unit for focusing the component beams at a predetermined focal depth within the material; and [0164] a wavefront manipulator for adapting the wavefronts of the component beams based at least in part on the focal depth.
[0165] Example 2: The device of Example 1, wherein the wavefront manipulator is configured in such a way that the wavefronts are adapted so as to generate a first given focus quality of the foci of the component beams at a first predetermined focal depth.
[0166] Example 3: The device of Example 2, wherein the wavefront manipulator is configured in such a way that the wavefronts are adapted so as to generate a second given focus quality of the foci of the component beams at a second predetermined focal depth.
[0167] Example 4: The device of Example 2, wherein the given focus quality is based at least partially on a target state of the wavefronts at the focal depth.
[0168] Example 5: The device of Example 4, wherein the given focus quality is based at least in part on a target state of the wavefronts in a plane of the device, which corresponds to a transformation of the target state of the wavefronts at the focal depth.
[0169] Example 6: The device of Example 4, wherein the given focus quality comprises a comparison measure of the target state of the wavefronts at the focal depth and/or target state of the wavefronts in the plane of the apparatus with respect to a corresponding actual state of the wavefronts.
[0170] Example 7: The device of Example 6, wherein the comparison measure comprises a root mean square (RMS) wavefront error of the actual state at the focal depth with respect to the target state at the focal depth of less than 500 mλ, preferably less than 200 mλ, more preferably less than 100 mλ, most preferably less than 50 mλ.
[0171] Example 8: The device of Example 1, wherein the device comprises a detector for determining the actual state of the wavefronts, preferably the actual state in a plane of the device and/or at the predetermined focal depth, and [0172] a loop controller for controlling the wavefront manipulator based on a deviation of the determined actual state of the wavefronts with respect to a target state of the wavefronts.
[0173] Example 9: The device of Example 1, wherein the wavefront manipulator is configured to adapt the wavefronts based at least in part on a refractive index difference experienced by the focused component beams.
[0174] Example 10 The device of Example 9, wherein the refractive index difference is caused by a refractive index of a medium adjoining the material and a refractive index of the material.
[0175] Example 11: The device of Example 1, wherein the wavefront manipulator is configured in such a way that it adapts the wavefront of the photon beam in order to adapt the wavefronts of the component beams.
[0176] Example 12: The device of Example 1, wherein the splitter is configured so that at least two component beams have substantially the same energy and/or substantially the same power.
[0177] Example 13: The device of Example 1, wherein the splitter splits the photon beam into a plurality of component beams by way of a diffraction of the photon beam; and/or [0178] wherein the splitter splits the photon beam into a plurality of component beams by way of a local phase modulation of the photon beam.
[0179] Example 14: The device of Example 1, wherein the splitter comprises the wavefront manipulator, with the wavefront manipulator being configured to adapt the wavefront of the photon beam such that the latter is split into the plurality of component beams at the same time.
[0180] Example 15: The device of Example 1, wherein the splitter is configured to cause a predetermined geometric distribution of the foci of the component beams in the material.
[0181] Example 16: The device of Example 1, wherein the splitter is arranged in a surround of a pupil and/or in a surround of a conjugate pupil of the means for focusing in the device, in such a way that the component beams are substantially encompassed in the diameter of the pupil of the means for focusing.
[0182] Example 17: The device of Example 16, wherein the splitter is arranged at a position relative to the pupil so that an intersection of a direction ray of a component beam with a plane of the pupil includes a distance from the center of the pupil of no more than 10% of the diameter, preferably no more than 1% of the diameter, most preferably no more than 0.1% of the diameter of the pupil.
[0183] Example 18: The device of Example 16, wherein the splitter is arranged at a position relative to the pupil so that the intersections of the direction rays of at least two component beams with the plane of the pupil are arranged within the pupil, and a distance between the intersections is no more than 10% of the diameter of the pupil, preferably no more than 1% of the diameter of the pupil, most preferably no more than 0.1% of the diameter of the pupil.
[0184] Example 19: The device of Example 2, wherein the focusing unit is configured so that the given focus quality can be generated without an adaptation of the wavefronts for a predetermined compensated focal depth and for wavefronts incident in substantially planar fashion on the means for focusing.
[0185] Example 20: The device of Example 1, wherein the device is configured so that the focal depth is adjusted by displacing the means for focusing and/or by displacing the material.
[0186] Example 21: The device of Example 1, wherein the device comprises a deflection unit for laterally deflecting the focused component beams in a focal depth plane formed by the foci of the component beams.
[0187] Example 22: The device of Example 21, wherein the deflection unit comprises the splitter and/or the wavefront manipulator.
[0188] Example 23: The device of Example 1, wherein the device is configured to focus the photon beam into a lithography mask.
[0189] Example 24: The device of Example 1, wherein the device is configured to focus the photon beam into a photopolymer, preferably in order to cause a multiphoton polymerization of the photopolymer.
[0190] Example 25: The device of Example 1, wherein the device is configured to focus the photon beam into a glass, preferably in order to cause a drilled hole in the glass, in order to cut the glass and/or in order to structure the glass.
[0191] Example 26: A method for focusing a photon beam into a material, the method comprising: [0192] directing a photon beam at a splitter for splitting the photon beam such that the photon beam is split into a plurality of component beams; [0193] focusing the component beams within the material, with the component beams being focused at a predetermined focal depth within the material; and [0194] adapting the wavefronts of the component beams based at least in part on the focal depth.
[0195] Example 27: The method of Example 26, wherein the wavefronts are adapted so as to generate a given focus quality of the foci of the component beams at the predetermined focal depth.
[0196] Example 28: A method for determining a target state of a wavefront, the method comprising: [0197] simulating a course of a photon beam by way of a simulation set-up which is at least based on a focusing unit of the device of Example 1 and a material; [0198] defining a target state of a wavefront of the photon beam and/or of a component beam at a predetermined focal depth within the material; and [0199] transforming the target state of the wavefront at the focal depth into a corresponding target state of the wavefront in a plane of the simulated device.
[0200] Example 29: A computer program comprising instructions which, when executed by a device of Example 1 and/or by a computer, cause the device and/or the computer to carry out a method of Example 26.
[0201] Example 30: An apparatus for focusing a photon beam into a material comprising: [0202] a splitter comprising one or more optical elements configured to split the photon beam into component beams; [0203] a focusing unit comprising one or more lenses configured to focus the component beams at a predetermined focal depth within the material; and [0204] a wavefront manipulator comprising one or more optical components configured to adjust at least one of a phase, an amplitude, or a polarization of one or more portions of the component beams to adapt the wavefronts of the component beams based at least in part on the focal depth.
[0205] Example 31: The apparatus of Example 30, wherein the splitter comprises an optical glass having diffractive features configured to split the photon beam into the component beams.
[0206] Example 32: The apparatus of Example 30, wherein the splitter comprises a diffractive grating configured to split the photon beam into the component beams.
[0207] Example 33: The apparatus of Example 30, wherein the splitter comprises a phase modulator configured to locally change the phase of the photon beam at a plurality of locations.
[0208] Example 34: The apparatus of Example 33, wherein the phase modulator comprises at least one of an adaptive optical unit, a deformable mirror, or a spatial light modulator configured to locally change the phase of the photon beam at the plurality of locations.
[0209] Example 35: The apparatus of Example 34 wherein the splitter and the wavefront adaptor are designed as an integrated unit that comprises the spatial light modulator, wherein the spatial light modulator is configured to adapt the wavefronts of the component beams based at least in part on the focal depth.
[0210] Example 36: The apparatus of Example 30, comprising a sensor to detect an actual state of the wavefronts, and [0211] a computing unit configured to control the wavefront adaptor based on a deviation of the actual state of the wavefronts with respect to a target state of the wavefronts.
[0212] Example 37: An apparatus comprising: [0213] a phase modulator configured to split a photon beam into component beams, wherein the phase modulator comprises one or more optical elements configured to locally change the phase of the photon beam to split the photon beam into the component beams; and [0214] a focusing unit comprising one or more lenses configured to focus the component beams at a predetermined focal depth within a material; [0215] wherein the phase modulator is configured to adapt the wavefronts of the component beams based at least in part on the focal depth.
[0216] Example 38: The apparatus of Example 37, wherein the phase modulator comprises a spatial light modulator configured to locally change the phase of the photon beam at the plurality of locations.
[0217] Example 39: A method comprising: [0218] generating component beams based on a photon beam; [0219] focusing the component beams at a focal depth within a material; and [0220] adapting the wavefronts of the component beams based at least in part on the focal depth.
[0221] Example 40: The method of Example 39, wherein generating component beams comprises using a diffraction grating to process the photon beam and generate the component beams by diffraction.
[0222] Example 41: The method of Example 39, wherein generating component beams comprises using a phase modulator to locally change the phase of the photon beam at several locations to generate the component beams.
[0223] Example 42: The method of Example 39, wherein focusing the component beams at a focal depth within a material comprises focusing the component beams at the focal depth within a glass material, wherein the method comprises using focused component beams to cause structural changes to the glass material.
[0224] Example 43: The method of Example 39, wherein focusing the component beams at a focal depth within a material comprises focusing the component beams at the focal depth within a photolithography mask, wherein the method comprises using focused component beams to cause structural changes to the photolithography mask.
[0225] Example 44: A computer-implemented method for determining a target state of a wavefront, the method comprising: [0226] simulating, using one or more data processors, a course of a photon beam by use is of a simulation set-up that is at least based on an apparatus and a material, wherein the apparatus is configured to focus the photon beam into the material; [0227] defining, using the one or more data processors, a target state of a wavefront of the photon beam and/or of a component beam at the focal depth within the material, wherein the component beam is derived from the photon beam; and [0228] transforming, using the one or more data processors, the target state of the wavefront at the focal depth into a corresponding target state of the wavefront in a plane of the apparatus that is configured to focus the photon beam into the material.