EQUIPPING DEVICE, MACHINE TOOL AND METHOD FOR LOADING OR UNLOADING TOOLS
20230356338 · 2023-11-09
Inventors
Cpc classification
B23Q3/1554
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/15533
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An equipping device for a machine tool comprises a tool shuttle that is movable between a first transfer position and a second transfer position, a provision location for insertion or removal of a tool, and a tool carrying unit that is associated with the tool shuttle. The tool carrying unit comprises at least one gripping mechanism that is adapted to grip a tool to be transferred and to secure it to the tool shuttle. The provision location is accessible for the tool shuttle in the first transfer position. The tool shuttle is configured to exchange a tool between the provision location and a magazine location of a tool magazine. The magazine location is accessible for the tool shuttle in the second transfer position. The gripping mechanism comprises a guide element that is movable relative to a base body of the tool shuttle and a securing element that is movable relative to the guide element. At least the guide element is movable parallel to a longitudinal axis of the tool. A machine tool comprises an equipping device. A method for tool change uses an equipping device.
Claims
1. An equipping device for a tool magazine of a machine tool, comprising: a tool shuttle that is movable between a first transfer position and a second transfer position, a provision location for insertion or removal of tools, a tool carrying unit that is associated with the tool shuttle and comprises at least one gripping mechanism that is arranged to grip a tool to be transferred and to secure it to the tool shuttle, wherein the tool shuttle is configured to exchange the tool between the provision location and a magazine location of a tool magazine, wherein the provision location is accessible for the tool shuttle in the first transfer position, wherein the magazine location is accessible for the tool shuttle in the second transfer position, wherein the gripping mechanism comprises a guide element that is movable relative to a base body of the tool shuttle and a securing element that is movable relative to the guide element, and wherein the guide element is movable parallel to a longitudinal axis of the tool.
2. The equipping device of claim 1, wherein the guide element and the securing element are movable parallel to the longitudinal axis of the tool.
3. The equipping device of claim 1, wherein the provision location is externally accessible via an access opening for inserting and removing tools.
4. The equipping device of claim 1, wherein the guide element is configured to move into a hollow shaft of the tool to take up the tool.
5. The equipping device of claim 1, wherein the securing element is movable relative to the guide element to secure a gripped tool positively or non-positively at the guide element.
6. The equipping device of claim 5, wherein the securing element is movable parallel to the longitudinal axis of the tool relative to the guide element to engage at least one latching portion of the tool with at least one latching element.
7. The equipping device of claim 1, wherein the guide element is part of a guide cylinder that is mounted to the base body.
8. The equipping device of claim 1, wherein the securing element is part of a securing cylinder that is coupled to the guide element.
9. The equipping device of claim 1, wherein the guide element is part of a guide piston, and wherein the guide piston is movable parallel to the longitudinal axis of the tool in a carrying housing.
10. The equipping device of claim 9, wherein the guide element is formed at an end of the guide piston that is facing the tool.
11. The equipping device of claim 9, wherein the guide element is oriented concentrically to the longitudinal axis of the tool when the tool is gripped.
12. The equipping device of claim 1, wherein the securing element is part of a securing piston, and wherein the securing piston is movable parallel to the longitudinal axis of the tool in a carrying housing.
13. The equipping device of claim 12, wherein the securing element is formed at an end of the securing piston that is facing the tool.
14. The equipping device of claim 12, wherein the securing element is aligned concentrically with the guide element.
15. The equipping device of claim 12, wherein the securing piston comprises an end that is facing away from the tool, wherein the securing piston protrudes through the guide piston at the end that is facing away from the tool, and wherein the securing piston comprises at the end that is facing away from the tool a cantilever, which cooperates with a position monitoring unit that is arranged on the base body.
16. The equipping device of claim 15, wherein the position monitoring unit is configured to detect a position of the guide piston and a position of the securing piston via the cantilever.
17. The equipping device of claim 1, wherein the tool carrying unit is movable together with the tool shuttle between the first transfer position and the second transfer position.
18. The equipping device of claim 1, wherein the tool rests at the provision location with a handling portion on a stationary provision support.
19. The equipping device of claim 18, wherein the tool is retained in the tool magazine in the magazine location via the handling portion.
20. The equipping device of claim 1, wherein at least one mechanical orientation guide for ensuring a rotational orientation of an inserted tool or at least one proximity sensor for detecting an inserted tool is arranged at the provision location.
21. The equipping device of claim 1, wherein at the provision location at least one stop for a tool that is presented in the first transfer position is provided, and wherein the tool shuttle is configured to bring the stop from a locking position into a release position.
22. A machine tool comprising: a frame, at least one workpiece support, at least one tool spindle that is movable relative to the workpiece support, at least one tool magazine that is associated with the tool spindle for providing a plurality of tools, and at least one equipping device for loading and unloading the tool magazine, the at least one equipping device comprising: a tool shuttle that is movable between a first transfer position and a second transfer position, a provision location for insertion or removal of tools, a tool carrying unit that is associated with the tool shuttle and comprises at least one gripping mechanism that is arranged to grip a tool to be transferred and to secure it to the tool shuttle, wherein the tool shuttle is configured to exchange the tool between the provision location and a magazine location of the tool magazine, wherein the provision location is accessible for the tool shuttle in the first transfer position, wherein the magazine location is accessible for the tool shuttle in the second transfer position, wherein the gripping mechanism comprises a guide element that is movable relative to a base body of the tool shuttle and a securing element that is movable relative to the guide element, wherein the guide element is movable parallel to a longitudinal axis of the tool, and wherein the provision location is externally accessible via an access opening for inserting and removing tools.
23. The machine tool of claim 22, wherein the tool spindle is arranged to grip tools that are provided by the at least one tool magazine in a pick-up process.
24. The machine tool of claim 22, comprising a first tool magazine, a second tool magazine, and a single equipping device, wherein the equipping device is operatively coupled to the first tool magazine for loading or unloading tools, and wherein the tool spindle is arranged to transfer the tools between the first tool magazine and the second tool magazine.
25. A method for loading or unloading tools in a machine tool, comprising the steps of: providing an equipping device for a tool magazine of a machine tool, the equipping device comprising: a tool shuttle that is movable between a first transfer position and a second transfer position, a provision location for insertion or removal of tools, a tool carrying unit that is associated with the tool shuttle and comprises at least one gripping mechanism that is arranged to grip a tool to be transferred and to secure it to the tool shuttle, wherein the tool shuttle is configured to exchange the tool between the provision location and a magazine location of a tool magazine, wherein the provision location is accessible for the tool shuttle in the first transfer position, wherein the magazine location is accessible for the tool shuttle in the second transfer position, wherein the gripping mechanism comprises a guide element that is movable relative to a base body of the tool shuttle and a securing element that is movable relative to the guide element, and wherein the guide element is movable parallel to a longitudinal axis of the tool, loading a tool into the provision location, positioning the tool shuttle in the first transfer position so that the tool is accessible for the tool carrying unit, controlling the tool carrying unit to move the guide element and the securing element to grip the tool and to secure it to the tool shuttle, moving the tool shuttle to the second transfer position where a magazine location of the tool magazine is available, and handing over the tool to the magazine location of the tool magazine, comprising a movement of the guide element and the securing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0111] Further features and advantages will be apparent from the following description of several exemplary embodiments with reference to the drawings, wherein:
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
[0124]
[0125]
[0126]
EMBODIMENTS
[0127]
[0128] In at least some of the Figures, a Cartesian coordinate system X-Y-Z is shown for illustrative purposes. The coordinate system is used to illustrate basic orientations and movement axes of the machine tool 10 and its components. An axis designated by X generally indicates a longitudinal extension. An axis designated by Y generally indicates a depth extension. In the exemplary embodiment, the axes X and Y together define a horizontal plane. An axis designated by Z generally indicates a height extension. The coordinate system X-Y-Z is primarily for illustration purposes and is not to be understood in a limiting sense. It is understood that other coordinate systems can also be used to describe the machine tool 10 and its components. The person skilled in the art can carry out corresponding transformations.
[0129] In the embodiment shown in
[0130] The machine tool 10 comprises a tool spindle 20 with a tool holder 22, which is arranged for receiving a tool. In the exemplary embodiment, the tool spindle 20 is oriented vertically. In
[0131] The tool spindle 20 is movable in three linear axes relative to the workpiece support 26. For this purpose, an X-carriage 30, a Y-carriage 32 and a Z-carriage 34 are provided in the embodiment. The Y-carriage 32 is seated on the cheeks 14 of the frame 12. The X-carriage 30 is arranged on the Y-carriage 32 to be linearly moveable. The Z-carriage 34 is arranged on the X-carriage 30 to be linearly moveable. The Z-carriage carries the tool spindle 20. The X-carriage 30 carries the Z-carriage 34. The Y-carriage 32 carries the X-carriage 30.
[0132] The X-carriage 30 is movable in translation in an X axis 40 (X-direction) along the Y-carriage 32. The Y-carriage 32 is movable in translation in a Y-axis 42 (Y direction) along the cheeks 14 of the frame 12. The Z-carriage 34 is movable in a Z-axis 44 (Z-direction) along the X-carriage 30. The Z-carriage 34 is movable vertically. The X-carriage 30 and the Y-carriage 32 are movable horizontally. In the exemplary embodiment, the swivel bridge 28 (A-axis, cf. swivel movements about the X-axis) and the workpiece support 26 (C-axis, cf. swivel movements about the Z-axis) provide further (rotational) movement axes. In total, 5-axis machining is possible with the machine tool 10. Other designs of the machine tool 10 are conceivable, for example with 4-axis kinematics, 3-axis kinematics or the like.
[0133] For illustrative purposes, an arrow 50 indicates a machining side in
[0134]
[0135] In addition, a tool magazine 60 is shown by means of a schematic representation, which is for instance arranged as a chain magazine 62. The tool magazine 60 comprises a plurality of magazine positions 64 that are used to hold tools 66. In the embodiment shown in
[0136] An equipping device 70 is provided for loading the tool magazine 60. The equipping device 70 is configured to transfer tools 66 between an access opening 74 and the tool magazine 60, cf. an arrow designated by 72. Tools 66 can be provided at the access opening 74 and can be loaded therefrom by the equipping device 70 into an empty magazine location 64 of the tool magazine 60, which is provided by the tool magazine 60 there.
[0137] In the exemplary embodiment according to
[0138]
[0139] The machine tool 10 according to
[0140]
[0141] It is understood that the embodiments of the equipping device 70 illustrated in
[0142] Based on the configurations of machine tools 10 illustrated in
[0143]
[0144] The equipping device 70 comprises a tool shuttle 90, which is mounted to a support 92 that is fixed to the frame. The tool shuttle 90 is movable between a first transfer position 94 and a second transfer position 96. In
[0145] The tool shuttle 90 comprises a base body 102, which is arranged as a base plate in the exemplary embodiment. The base body 102 is mounted via carriages 106 on guides 104, which are attached to the support 92 that is fixed to the frame. In the exemplary embodiment, two guides 104 are associated with each other and oriented parallel to the travel path 98. The base body 102 of the tool shuttle 90 comprises four carriages 106, two carriages 106 of which are respectively mounted on one of the two guides 104. The tool shuttle 90 is driven by a drive 108, which is arranged, for example, as a cylinder. The drive 108 acts on a driver 110, which is attached to the base body 102 of the tool shuttle 90, see also
[0146] The tool shuttle 90 of the equipping device 70 further supports a tool carrying unit 120. The tool carrying unit 120 is configured to grip a tool 66. In this way, the tool 66 can be secured to the tool shuttle 90 and transferred between the first transfer position 94 and the second transfer position 96 by movement of the tool shuttle 90. At the second transfer position 96, a transfer occurs between the tool shuttle 90 of the equipping device 70 and a magazine location 64 of a tool magazine 60 (cf. also
[0147] In each of
[0148] The tool 66 is for instance a drilling tool, a milling tool or the like, generally a tool for machining. The tool 66 includes a machining portion 124 and a hollow shaft 126 that is facing away from the machining portion 124. The machining portion 124 may include at least one cutting edge. The tool carrying unit 120 is configured to at least partially engage the hollow shaft 126 of the tool 66 to grip and secure the tool 66 via the hollow shaft 126. In the exemplary embodiment, the hollow shaft 126 comprises at its end two recesses 128 that are offset by 180° with respect to each other, which can be used to ensure a desired rotational orientation of the tool 66 in the equipping device 70.
[0149] The tool 66 involves a longitudinal axis 130. The hollow shaft 126 is at least partially concentric with the longitudinal axis 130. The tool 66 further comprises a handling portion 132 that is arranged between the hollow shaft 126 and the machining portion 124. The handling portion 132 may be a circumferential bead having functional elements for handling. In the embodiment, the handling portion 132 includes a support surface 134, a handling groove 136, and at least one orientation groove 138. Furthermore,
[0150] A provision location 144 is used to provide a tool 66 for pick-up by the tool carrying unit 120.
[0151]
[0152]
[0153]
[0154]
[0155] The stops 150 are formed on a body 176, which is acted upon by a biasing element 178. The biasing element 178 urges the stop 150 towards the locked position shown in
[0156] With additional reference to
[0157] The tool carrying unit 120 comprises a gripping mechanism 190, which comprises a guide cylinder 194 with a guide piston 196. At an end 202 of the guide piston 196 that is facing the tool 66, there is a guide element 198 that can at least partially enter the hollow shaft 126 of the tool 66. The guide piston 196 is disposed in a carrying housing 200 that is attached to the base body 102 of the tool shuttle 90. The gripping mechanism 190 further comprises a securing cylinder 204 comprising a securing piston 206. A securing element 208 is seated at an end 220 (
[0158] In the exemplary embodiment, the guide piston 196 is arranged concentric to the longitudinal axis 130 of the tool 66. In the exemplary embodiment, the securing piston 206 is arranged concentrically to the longitudinal axis 130 of the tool 66. The guide piston 196 and the securing piston 206 are movable parallel to the longitudinal axis 130 and/or along the longitudinal axis 130, respectively, cf. the double arrow 212. The guide piston 196 is movable relative to the carrying housing 200 and thus relative to the base body 102 of the tool shuttle 90. The guide piston 196 and the securing piston 206 are movable relative to each other. A movement range of the guide piston 196 is defined by the carrying housing 200 of the guide cylinder 194. A range of movement of the securing piston 206 is defined by the recess 210 in the securing cylinder 204.
[0159] Due to the considerable vertical extension of the carrying housing 200, there is a considerable travel distance for the guide piston 196. The vertical extent of the recess 210 is significantly smaller, resulting in a smaller travel distance for the securing piston 206. When the guide piston 196 is moved, the securing piston 206 is basically also moved. The movement of the securing piston 206 relative to the guide piston 196 comprises a small offset stroke.
[0160] The guide element 198 and the securing element 208 cooperate to secure the tool 66 to the gripping mechanism 190 via its hollow shaft 126. For this purpose, the gripping mechanism 190 comprises latching elements 214, which are arranged, for example, as latching balls. The latching elements 214 are seated, at least in sections, in latching recesses 216 in the guide element 198. The securing element 208 comprises a displacement section 218, which is configured, for example, as a cone. The displacement portion 218 can urge the latching elements 214 radially outward as the securing element 208 is moved relative to the guide element 198 towards the tool 66 during movement of the securing piston 206.
[0161] In the position shown in
[0162] In the position shown in
[0163] Such a state is shown in
[0164] The guide cylinder 194 and the securing cylinder 204 can be fluidically controlled, for example pneumatically. In addition to the guide cylinder 194, the securing cylinder 204 forms a further offset stage that enables the tool 66 to be locked. The tool 66 is securely locked to the gripping mechanism 190 of the tool carrying unit 120. In the exemplary embodiment, this is accomplished by engaging the hollow shaft 126 of the tool and locking it there. Therefore, the handling portion 132 of the tool 66 is available for further handling operations. By way of example, the tool 66 can be deposited with the handling groove 136 of the handling portion 132 in a magazine location 64 of a tool magazine 60.
[0165]
[0166] By way of example, the guide cylinder 194 and the securing cylinder 204 are double-acting cylinders. Starting from the position of the gripping mechanism 190 shown in
[0167]
[0168]
[0169]
[0170] In a step S12, a tool is inserted into the provision location of the equipping device. This can be done manually by an operator. The tool can already be favorably aligned at the provision location for the transfer by the tool carrying unit.
[0171] A step S14 comprises positioning the tool shuttle in the first transfer position where the tool is ready. By way of example, the tool carrying unit with gripping mechanism is aligned concentrically to the longitudinal axis of a provided tool.
[0172] A step S16 comprises gripping the tool by the gripping mechanism. In a substep S18, this comprises a movement of the guide element (together with the securing element), for example into the hollow shaft of the tool. Furthermore, in a sub-step S20, the securing element is moved relative to the guide element to lock the tool to the gripping mechanism. Usually, substep S20 follows substep S18.
[0173] This is followed by step S22, which involves moving the tool shuttle from the first transfer position to the second transfer position. There, an empty magazine location is available in the tool magazine, to which the tool can be transferred. In an exemplary embodiment, the tool is therefore already adequately secured in the tool magazine when the tool shuttle has reached the second transfer position. This is done, for example, via the handling groove on the handling portion of the tool, which is not occupied by the gripping mechanism.
[0174] A step S24 comprises deposing the tool and releasing the gripping mechanism. This includes a substep S26, in which the securing element is moved relative to the guide element to unlock the secured position of the tool. This can be followed by a substep S28, in which the guide element (together with the securing element) is moved out of the hollow shaft of the tool. The tool shuttle can then be moved away from the second transfer position.
[0175] In the illustrated embodiment, the method ends at step S30. In certain embodiments, the method can be run backwards to unload tools from a tool magazine. It is understood that the method can also comprise steps that include a rearrangement of tools in the tool magazine using the tool spindle. This is also useful if several tool magazines are provided that can be reached by the tool spindle.