Tension applying assembly for fluid end
11815088 · 2023-11-14
Assignee
Inventors
Cpc classification
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tension assembly that is used with a fluid end of a reciprocating pump. The internal components of the fluid end are subject to high pressure, which negatively impacts the lifetime of any internal component. The tension assembly can be used to apply a preload to an internal component. The tension assembly includes a pair of sleeves or rings, one sleeve being coupled to the fluid end housing and the other sleeve is movable relative to the coupled sleeve. The movable sleeve engages the internal component and as that sleeve is moved inwardly toward the internal component, a force or preload is applied to the internal component, which helps set and retain it in place.
Claims
1. A fluid end assembly of a high-pressure reciprocating pump, comprising: a housing having a bore; and a tension assembly mountable to the housing, the tension assembly applying preload to a joint of the fluid end assembly, the tension assembly comprising: a locking sleeve located in the bore and threadably coupled to the housing via a set of threads on an outer surface of the locking sleeve that are engageable with threads on the housing; and a pretension sleeve threadably coupled to the locking sleeve, wherein the pretension sleeve is movable relative to the locking sleeve to adjust an amount of preload applied to the joint.
2. The fluid end assembly of claim 1, wherein the housing has a first set of threads, the locking sleeve has an outer surface with a second set of threads and an inner surface with a third set of threads, the pretension sleeve has an outer surface with a fourth set of threads, the second set of threads engages the first set of threads when the locking sleeve is located in the bore, and the fourth set of threads engages the third set of threads when the pretension sleeve is inserted into the locking sleeve.
3. The fluid end assembly of claim 2, wherein each of the first set of threads and the second set of threads is a set of no-pitch, interrupted threads.
4. The fluid end assembly of claim 2, wherein when the locking sleeve is held in a position relative to the housing by the engagement of the first set of threads with the second set of threads, the pretension sleeve is adjustable relative to the locking sleeve and the housing via the engagement of the fourth set of threads with the third set of threads.
5. The fluid end assembly of claim 4, wherein the position of the pretension sleeve relative to the locking sleeve determines the amount of preload applied to the joint.
6. The fluid end assembly of claim 2, further comprising: a first sealing or debris-excluding component; and a second sealing or debris-excluding component, wherein each of the sealing or debris-excluding components is located between the locking sleeve and the pretension sleeve, and the first sealing or debris-excluding component and the second sealing or debris-excluding component are located near opposite ends of the engagement of the third set of threads and fourth set of threads.
7. The fluid end assembly of claim 1, wherein the locking sleeve includes a body with an inner surface and an outer surface opposite the inner surface, the inner surface defining a groove that is configured to engage the joint and apply the amount of preload to the joint.
8. The fluid end assembly of claim 1, wherein the locking sleeve has a body that defines a locking hole, the fluid end assembly further comprising: a locking pin that is engageable with the locking hole and the fluid end housing to prevent rotation of the tension assembly relative to the fluid end housing.
9. The fluid end assembly of claim 1, wherein the locking sleeve has a body and at least one handle coupled thereto, and the at least one handle is used to move the locking sleeve relative to the housing.
10. A fluid end assembly of a high-pressure reciprocating pump, comprising: a housing having a bore; and a tension assembly coupled to the housing, the tension assembly comprising: an outer sleeve disposed in the bore and coupled to the housing, at least part of the outer sleeve extending from the bore when the outer sleeve is coupled to the housing, the outer sleeve including a body that has its own inner surface and its own outer surface opposite its inner surface, and the outer sleeve outer surface includes a set of threads that are engageable with threads on the housing; and an inner sleeve located inside of the outer sleeve and coupled to the outer sleeve, wherein the inner sleeve is engageable with an internal component in the housing, and the inner sleeve is adjustable relative to the outer sleeve to apply pretension to the internal component.
11. The fluid end assembly of claim 10, wherein the inner sleeve has a body with an inner surface and an outer surface opposite the inner surface, the inner surface defines a channel through the inner sleeve, and the outer surface includes threads that are engageable with the outer sleeve.
12. The fluid end assembly of claim 11, wherein the outer sleeve inner surface defines a channel through the outer sleeve, the set of threads on the outer sleeve is a second set of threads, and the outer sleeve inner surface includes a first set of threads that are engageable with the threads on the inner sleeve.
13. The fluid end assembly of claim 12, wherein the second set of threads on the outer sleeve and the threads on the housing are sets of no-pitch, interrupted threads.
14. The fluid end assembly of claim 13, wherein when the outer sleeve is held in position relative to the housing by the engagement of the second set of threads with the housing threads, the inner sleeve is adjustable relative to the outer sleeve and the housing via the engagement of the inner sleeve threads with the first set of threads on the inner surface of the outer sleeve, and the position of the inner sleeve is adjustable to provide different amounts of preload to the internal component.
15. A method of applying preload to a joint in a fluid end assembly of a reciprocating pump via a tension assembly coupled to a housing having a bore, the housing having a first set of threads, the tension assembly includes an outer sleeve and an inner sleeve, the outer sleeve has an outer surface with a second set of threads, the method comprising the steps of: coupling the outer sleeve to the housing via the bore by engaging the second set of threads with the first set of threads; coupling the inner sleeve to the outer sleeve; and applying a preload to the joint by moving the inner sleeve relative to the outer sleeve when the outer sleeve is coupled to the housing.
16. The method of claim 15, wherein the outer sleeve has an inner surface with a third set of threads, and the inner sleeve has an outer surface with a fourth set of threads, and the step of coupling the inner sleeve to the outer sleeve includes engaging the fourth set of threads with the third set of threads.
17. The method of claim 16, wherein each of the first set of threads and the second set of threads is a set of no-pitch, interrupted threads, and the step of coupling the outer sleeve to the housing includes inserting the outer sleeve into the bore of the housing and then rotating the outer sleeve relative to the housing so that the first set of threads engages the second set of threads.
18. The method of claim 15, wherein the outer sleeve has an inner surface with a third set of threads, and the inner sleeve has an outer surface with a fourth set of threads, the step of applying the preload to the joint includes rotating the inner sleeve relative to the outer sleeve via the third set of threads and the fourth set of threads while the inner sleeve engages the joint.
19. The method of claim 18, wherein the inner sleeve includes a body defining a groove, and the groove of the inner sleeve engages the joint during the step of applying a preload to the joint.
20. The method of claim 15, further comprising the step of: locking the tension assembly relative to the housing via a locking pin engageable with the housing and the outer sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(14) Like reference numerals have been used to identify like elements throughout this disclosure.
DETAILED DESCRIPTION
(15) The following description is not to be taken in a limiting sense, but is given solely for the purpose of describing the broad principles of the invention. Embodiments of the invention will be described by way of example, with reference to the above-mentioned drawings showing elements according to the present invention.
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(17) Often, the reciprocating pump 100 may be quite large and may, for example, be supported by a semi-tractor truck (“semi”) that can move the reciprocating pump 100 to and from a well. Specifically, in some instances, a semi may move the reciprocating pump 100 off a well when the reciprocating pump 100 requires maintenance. However, a reciprocating pump 100 is typically moved off a well only when a replacement pump (and an associated semi) is available to move into place at the well, which may be rare. Thus, often, the reciprocating pump is taken offline at a well and maintenance is performed while the reciprocating pump 100 remains on the well. If not for this maintenance, the reciprocating pump 100 could operate continuously to extract natural oil and gas (or conduct any other operation). Consequently, any improvements that extend the lifespan of components of the reciprocating pump 100, especially typical “wear” components, and extend the time between maintenance operations (i.e., between downtime) are highly desirable.
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(19) The pumping paths and pumping chamber 208 of the fluid end 104 are formed by conduits that extend through the casing 206 to define openings at an external surface 210 of the casing 206. More specifically, a first conduit 220 extends longitudinally (e.g., vertically) through the casing 206 while a second conduit 240 extends laterally (e.g., horizontally) through the casing 206. Conduit 220 intersects conduit 240 to at least partially define the pumping chamber 208. As is illustrated in
(20) Regardless of the diameters of conduit 220 and conduit 240, each conduit may include two segments or bores, each of which extends from the pumping chamber 208 to the external surface 210 of the casing 206. Specifically, conduit 220 includes a bore or segment 222 on one side of the pumping chamber 208 and another bore or segment 224 that opposes bore 222 on an opposite side of the pumping bore 208. Likewise, conduit 240 includes a bore or segment 242 on one side of the pumping chamber 208 and another bore or segment 244 that opposes bore 242 on an opposite side of the pumping bore 208. In this embodiment, the segments of a conduit (e.g., bores 222 and 224 or bores 242 and 244) are substantially coaxial each other while the bores of different conduits are substantially orthogonal. However, in other embodiments, bores 222, 224, 242, and 244 may be arranged along any desired angle or angles, for example, to intersect pumping chamber 208 at one or more non-straight angles.
(21) Still referring to
(22) On the other hand, conduit 240 defines, at least in part, a cylinder for plunger 202, and/or connects the casing 206 to a cylinder for plunger 202. Thus, reciprocation of a plunger 202 in or adjacent to bore 244 draws fluid into the fluid chamber 208 via inlet bore 224 and pumps the fluid out of the fluid chamber 208 via outlet bore 222. Bore 242 is an access segment that provides access to parts and surfaces disposed or defined within casing 206. However, in some embodiments, conduit 240 does not need to include bore 242 and conduit 240 may be formed as a single bore (bore 244) that extends from the pumping chamber 208 to the external surface 210.
(23) Still referring to
(24) In operation, fluid may enter fluid end 104 via multiple openings, as represented by opening 216 in
(25) During the operation of pump 100, bore 222 of conduit 220, bore 242 of conduit 240, and bore 244 of conduit 240 may each be “closed” segments. By comparison, bore 224 (of conduit 220) may be an “open” segment that allows fluid to flow from the external surface 210 of the casing 206 to the pumping chamber 208. That is, for the purposes of this application, a “closed” segment may prevent, or at least substantially prevent, direct fluid flow between the pumping chamber 208 and the external surface 210 of the casing 206 while an “open” segment may allow fluid flow between the pumping chamber 208 and the external surface 210. To be clear, “direct fluid flow” requires flow along only the bore so that, for example, fluid flowing from pumping chamber 208 to the external surface 210 along bore 222 and channel 108 does not flow directly to the external surface 210 via bore 222.
(26) In the embodiment illustrated in
(27) Referring to
(28) Fluid end 310 includes a housing or casing 320 that has an outer surface 322. The fluid end housing 320 includes several bores, including a cross-bore 208, an inlet bore 224, an outlet bore 222, an access bore 242, and a reciprocation bore 324 (e.g., for a plunger). Bores 222, 224, 242, and 324 intersect at cross-bore 208. No components are illustrated in any of bores 222, 224, and 242 for ease of reference.
(29) In this embodiment, the pump and the fluid end 310 includes a tension assembly or tension applying assembly 400 coupled or mounted to the housing 320. The tension assembly 400 is mounted in bore 324, which is a reciprocation bore that is defined by an inner surface 326 that defines several different sections of bore 324 that have varying diameters. Proximate the outer end of bore 324 are sets of threads 330 and 332 formed in inner surface 326, the function of which is described in greater detail below. In this embodiment, each of the sets of threads 330 and 332 includes threads that are no-pitch, interrupted threads.
(30) Tension assembly 400 includes an outer sleeve or locking sleeve 500 that is mounted to the fluid end housing 320 via engagement with multiple sets of threads located around bore 324, including the sets of threads 330 and 332. The locking sleeve 500 is inserted into bore 324 and rotated 45 degrees to engage sets of threads 330 and 332 to couple and secure the locking sleeve 500 in place in the bore 324 and relative to fluid end housing 320.
(31) Tension assembly 400 also includes an inner sleeve or pretension sleeve 600 that is coupled to the locking sleeve 500. The inner sleeve 600 is movable relative to locking sleeve 500 while it is coupled thereto. By being adjustable relative to the locking sleeve 500, the pretension sleeve 600 can be used to apply a preload or tension force to an internal component or joint inside of the fluid end 310 prior to use. While the locking sleeve 500 is locked in place relative to bore 324 and fluid end housing 320, the pretension sleeve 600 can be moved inwardly to compress or apply preload to a joint, such as joint 350 in
(32) Referring to
(33) The locking sleeve 500 includes a pair of handles 570 and 580 coupled thereto (see
(34) Referring to
(35) The body 510 of locking sleeve 500 has an inner surface 550, which is illustrated in
(36) Referring back to
(37) Referring to
(38) In this embodiment, the flange portion 620 has an outer surface 622 that defines several openings 624 formed therein. Openings 624 allow a user to engage the outer circumference with a tool to torque the sleeve 600 into place.
(39) Referring to
(40) Referring to
(41) Referring to
(42) Turning to
(43) In one embodiment, packing 352 is inserted into bore 324 of fluid end housing 320 (see
(44) In another embodiment, the pretension sleeve 600 is inserted into and engaged with the locking sleeve 500 prior to the locking sleeve 500 being inserted into bore 324 of fluid end housing 320. The handles 570 and 572 can be used to rotate the locking sleeve 500 relative to the housing 320 for installation.
(45) Referring to
(46) While the invention has been illustrated and described in detail and with reference to specific embodiments thereof, it is nevertheless not intended to be limited to the details shown, since it will be apparent that various modifications and structural changes may be made therein without departing from the scope of the inventions and within the scope and range of equivalents of the claims. In addition, various features from one of the embodiments may be incorporated into another of the embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the disclosure as set forth in the following claims.
(47) Similarly, it is intended that the present invention cover the modifications and variations of this invention that come within the scope of the appended claims and their equivalents. For example, it is to be understood that terms such as “left,” “right,” “top,” “bottom,” “front,” “rear,” “side,” “height,” “length,” “width,” “upper,” “lower,” “interior,” “exterior,” “inner,” “outer” and the like as may be used herein, merely describe points of reference and do not limit the present invention to any particular orientation or configuration. Further, the term “exemplary” is used herein to describe an example or illustration. Any embodiment described herein as exemplary is not to be construed as a preferred or advantageous embodiment, but rather as one example or illustration of a possible embodiment of the invention.
(48) Finally, when used herein, the term “comprises” and its derivations (such as “comprising”, etc.) should not be understood in an excluding sense, that is, these terms should not be interpreted as excluding the possibility that what is described and defined may include further elements, steps, etc. Meanwhile, when used herein, the term “approximately” and terms of its family (such as “approximate,” etc.) should be understood as indicating values very near to those which accompany the aforementioned term. That is to say, a deviation within reasonable limits from an exact value should be accepted, because a skilled person in the art will understand that such a deviation from the values indicated is inevitable due to measurement inaccuracies, etc. The same applies to the terms “about” and “around” and “substantially.”