Clamping device for a circular saw
20230364692 · 2023-11-16
Inventors
- Luis Seifert (Karlsruhe, DE)
- Lukas Kleinhans (Karlsruhe, DE)
- Miriam Kleinschrot (Neureut, DE)
- Franz Schweizer (Karlsruhe, DE)
- Nico Höschele (Karlsruhe, DE)
- Stefan Seiz (Karlsruhe, DE)
- Thomas Gwosch (Karlsruhe, DE)
- Sebastian Helmstetter (Karlsruhe, DE)
- Sebastian Zimprich (Karlsruhe, DE)
- Sven Matthiesen (Karlsruhe, DE)
Cpc classification
International classification
Abstract
A clamping device for a circular saw includes at least one tensioning section including at least one clamping element for clamping a workpiece to the circular saw. A fastening section is provided. which is designed for fastening the clamping device to the circular saw. A receiving space sectionally receives a saw blade at its outer circumference. The fastening section includes one or more retaining sections on one or on both sides of the receiving space, which retaining sections are configured to secure the clamping device to the circular saw.
Claims
1. A clamping device for clamping a workpiece to a circular saw, the circular saw including a saw blade having an outer circumference and the circular saw including a support surface having a saw slot defined in the support surface by a delimiting rim, the clamping device comprising: a fastening section including one or more retaining sections configured to fasten the clamping device within the saw slot of the circular saw in a force-locked and/or form-fitting manner; a tensioning section connected to the fastening section and including one or more workpiece clamping elements configured to clamp the workpiece; wherein the fastening section and/or the tensioning section form a receiving space configured to receive at least a section of the outer circumference of the saw blade; and wherein the one or more retaining sections are located on one or both sides of the receiving space.
2. The clamping device of claim 1, wherein: the one or more retaining sections are configured to fasten the clamping device on the delimiting rim of the saw slot.
3. The clamping device of claim 1, further comprising: at least one operating element coupled to the fastening section such that the one or more retaining sections can be moved between a locked position and an unlocked position by the operating element, the one or more workpiece clamping elements being movable into clamping engagement with the workpiece when the operating element is in the unlocked position.
4. The clamping device of claim 1, wherein: the fastening section includes a spring configured to move the one or more retaining sections from an unlocked position to a locked position and to bias the one or more retaining sections in a direction from the unlocked position toward the locked position with a preloading force when the one or more retaining sections are in the locked position.
5. The clamping device of claim 4, wherein: the spring and the one or more retaining sections are configured such that when the one or more retaining sections are in the unlocked position the clamping device is adjustable in a range of motion along the saw slot.
6. The clamping device of claim 4, wherein: the one or more retaining sections includes two retaining sections; and the fastening section includes two transmission elements connecting the two retaining sections to the spring, the two transmission elements being disposed on opposite sides of the receiving space.
7. The clamping device of claim 1, further comprising: at least one operating element coupled to the fastening section such that the one or more retaining sections can be moved between a locked position and an unlocked position by the operating element, the one or more workpiece clamping elements being movable into clamping engagement with the workpiece when the operating element is in the unlocked position, the at least one operating element including a lever secured to the fastening section in a swiveling manner by a bearing; a first eccentric fixed to the lever and configured to move the one or more retaining sections between the locked position and the unlocked position; and a second eccentric fixed to the lever and configured such that the one or more retaining sections are secured in the locked position in a form-fitting manner.
8. The clamping device of claim 1, wherein: the one or more retaining sections each include a support section and a clamping piece spaced apart from the support section, the support section and the clamping piece being disposed on an outside of the fastening section opposite from the receiving space.
9. The clamping device of claim 1, wherein: the tensioning section is coupled to the fastening section such that the tensioning section is adjustable in and/or opposite to a workpiece clamping direction relative to the fastening section.
10. The clamping device of claim 9, wherein: the tensioning section is coupled to the fastening section by a spring.
11. The clamping device of claim 1, wherein: the fastening section includes a support surface; the tensioning section includes a transverse surface extending transversely to a workpiece clamping direction; and the support surface of the fastening section abuts the transverse surface of the tensioning section when the clamping device is in a workpiece clamping position.
12. The clamping device of claim 1, wherein: the tensioning section includes two spaced-apart necks disposed on opposite sides of the receiving space, and a connecting element interconnecting the two spaced-apart necks at a lower end area of the receiving space.
13. The clamping device of claim 1, wherein: the one or more workpiece clamping elements of the tensioning section includes two workpiece clamping elements disposed on opposite sides of the receiving space, each of the two workpiece clamping elements including a front workpiece clamping surface facing away from the fastening section.
14. The clamping device of claim 13, wherein: the front workpiece clamping surface is inclined in a workpiece clamping direction.
15. The clamping device of claim 1, wherein: the one or more workpiece clamping elements of the tensioning section each include at least one exchangeable clamping jaw forming a workpiece clamping surface.
16. The clamping device of claim 1, further comprising: a second tensioning section connected to the fastening section on an opposite end of the fastening section from the first mentioned tensioning section.
17. The clamping device of claim 1, wherein: the one or more retaining sections of the fastening section include at least one form-fitting element configured to interact with a mating form-fitting element of the circular saw to prevent displacement of the fastening section opposite to a workpiece clamping direction relative to the circular saw in a locked position of the fastening section.
18. The clamping device of claim 17, wherein: the at least one form-fitting element includes a row of teeth.
19. The clamping device of claim 1 in combination with the circular saw, wherein: the fastening section of the clamping device is secured in the saw slot and the receiving space is disposed at least in part in the saw slot.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The invention is described in greater detail below based on exemplary embodiments shown in the drawings. In the figure,
[0039]
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[0050]
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[0052]
DETAILED DESCRIPTION
[0053]
[0054] The machine bed 10 and the swivel device 20 form support surfaces 16 and 21 that are interaligned on a plane. Two lateral stops 14, which can be extended in the vertical direction by means of stop plates 15, are mounted on the machine bed 10.
[0055] The stops 14 are used to bring a workpiece 70 to be machined into contact, wherein the rear side 72 of the workpiece 70 can be brought into contact with the stops 14 or the stop plates 15. Opposite from the rear side 72, the workpiece 70 has a front side 71, on which a clamping device 100 acts, as will be described in more detail below.
[0056] As
[0057] At the front of the swivel device 20, there is a cantilever arm 23, which bears a clamped operating element 25 and a snap operating element 26 at its longitudinal end. The swivel device 20 can be swiveled about its vertical swivel axis between secured snap positions. To release the snap connection in a snap position, the swivel device 20 has to be unlocked by means of the snap operating element 26. The swivel device 20 can be swiveled in an infinitely variable manner between the snap positions. A clamp connection is used to secure the swivel device 20 in an intermediate position. The clamped operating element 25 can be used to release this clamp connection.
[0058] The circular saw has a saw slot 24, which, as in this exemplary embodiment, can extend in the area of the swivel device 20 and there, for instance, is extended into the area of the cantilever arm 23.
[0059] Delimiting rims 24.2 delimited the saw slot 24 on both sides. Support surfaces 24.1 of the delimiting rims 24.2 extend at both sides of the saw slot 24, respectively.
[0060] As
[0061]
[0062]
[0063] A saw device 60 is attached to the beam 30 via a cross-cut swivel bearing 65 with a horizontal swivel axis. The saw device 60 has a housing 61 having a protection cover 62. A saw blade 63 is disposed below the housing 61. In the swung-out operating position shown in
[0064] In order to securely clamp the workpiece 70 during this machining process, the clamping device 100 according to the invention is used. This clamping device 100 is explained in more detail below with reference to
[0065] As shown in these representations, the clamping device 100 has a clamping section 200 and a tensioning section 300. The clamping section 200 is also referred to herein as the fastening section 200.
[0066] The clamping section 200 has retaining sections 204 on opposite sides. These retaining sections 204 may each have a support section 205, which is formed as a surface element. Furthermore, the retaining sections 204 have clamping pieces 213, which may also be surface elements.
[0067] The support section 205 and/or the clamping piece 213 extend in the longitudinal direction of the saw slot 24. Preferably, the length of the support section 205 and/or the clamping piece 213 is at least twice that of the longitudinal extent of the width of the saw slot 24 to provide a suitable support length.
[0068] As shown in the drawings, the retaining section 204 can form a groove-shaped receptacle with the support section 205 and the clamping piece 213. The groove-shaped receptacle is designed to match the dimensions of the delimiting rim 24.2 of the saw slot 24 in such a way that the support section 205 rests on the top face of the support surface 21 of the swiveling device 20. The clamping piece 213 can then rest against the underside 24.3 and/or against the delimiting edge of the delimiting rim 24.2.
[0069] An actuating element 202 may be used to interconnect the two retaining sections 204. In particular, the actuating element 202 can be designed as a spring element 212.
[0070] In this exemplary embodiment, the retaining sections 204 are coupled to transmission elements 203, wherein the transmission elements 203 are coupled to each other in the area of the actuating element 202. Preferably, the two transmission elements 203 extend at an angle of less than 90° from each other, wherein this angle opens from the actuating element 202 towards the retaining sections 204.
[0071] Provision can also be made for one or both of the retaining sections 204 to each be coupled to an operating element 201, which is provided with an actuating element, in particular in the form of a handle 207. The handle 207 may be recessed into an outer wall 206 of the operating element 201 in the form of a recessed grip.
[0072] As
[0073] In the area of the front side, the operating elements 201 each terminate with a wall piece 210, which in particular can also be integrally connected to the associated free end of the supporting section 205, as clearly shown in
[0074] The clamping device 100 has a receiving section 310 in the area of its clamping section 200, which receiving section is designed to sectionally receive the saw blade 63 at its outer circumference when the saw blade 63 is swiveled into the area of the saw slot 24. As can be seen from the drawing, the retaining sections 204 are disposed on the outside of the clamping device on both sides of the receiving section 310. In other words, it may be the case that the receiving section 310 is delimited, at least sectionally, by the wall pieces 210 and the actuating element 202. Further, it may also be the case that the inner sides 208 of the operating elements 201 form a boundary of the receiving section 310. The receiving section 310 may also be referred to as a receiving space 310.
[0075] Facing the receiving section 310, ribs 209 are formed on opposite sides in the area of the retaining sections 204, wherein the ribs 209 extend in the longitudinal direction of the clamping device 100. The ribs 209 brace the area of the retaining sections 204.
[0076] As mentioned above, the clamping device 100 also has a tensioning section 300. This tensioning section is functionally designed to clamp the workpiece 70 to the circular saw.
[0077] There are clamping elements 301 on both sides of the receiving section 310 at the tensioning section 300. The clamping elements 301 may be configured to be integrally connected to a contact piece 303 via a connecting element 302. The abutment piece 303 may form a surface section 304 facing a support section 211 of the clamping section 200. In this regard, it may be the case that in the position of the clamping device 100 not mounted to the circular saw, the surface section 304 is spaced apart from the support section 211. Further, for rigidity reasons, provision can be made for a bar 305 to be used to connect the contact piece 303 to the clamping element 301. The support section 211 may also be referred to as a support surface 211.
[0078] The tensioning section 300 may be coupled to the clamping section 200 via a spring section 308, which can be seen in
[0079] The clamping elements 301 are integrally interconnected by a tensioning section 307. In this regard, it may be the case that necks 306 are provided on the clamping elements 301, which necks are interconnected by the connecting element 307.
[0080] The receiving section 310 extends over both the area of the clamping section 200 and the area of the tensioning section 300, as can be seen in
[0081] The procedure for attaching the clamping device 100 shown in
[0082] In
[0083] Depending on the design of the clamping pieces 213, they either rest against the underside 24.3 of the delimiting rims 24.2 or, as shown in
[0084] The support sections 205 and the clamping pieces 213 block the displacement of the clamping device 100 in a form-fitting manner transversely to the longitudinal extension of the saw slot 24 in the assembly position shown in
[0085] The workpiece 70 can now easily be clamped. For this purpose, only the operating elements 201 of the clamping device 100 inserted into the saw slot 24 have to be moved towards each other. Then, the entire clamping device 100 may be pushed against the workpiece 70 until the clamping elements 301 are in contact with the front face 71 of the workpiece 70.
[0086] As this has been described above, it may be the case that the surface section 304 of the clamping element 301 is spaced apart from the support section 211. When the clamping elements 301 are now pushed against the workpiece 70, the spring section 308 is deflected while a spring preload is built up. This optional embodiment provides additional spring force for improved clamping of the clamping elements 301 against the workpiece 70.
[0087] To achieve such spring preload, spring elements can also be used at any other point in the tensioning section 300. For instance, it is possible to form the clamping element 301 from a spring-elastic compressible material or to provide it with a spring-elastic layer on its clamping surface.
[0088] As
[0089] When the workpiece 70 is clamped, the circular saw can be operated. In the process, the saw blade 63 is swiveled into the saw slot 24 and driven therethrough. In the process, the saw blade 63 enters the area of the receiving section 310 of the clamping device 100, as shown in
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[0093] As this representation shows, the clamping device 100 is configured such that the tensioning section 300 and/or the individual clamping elements 301 are interchangeably connected to the clamping section 200. This setup has the advantage that different clamping elements 301 can be used to suitably clamp differently shaped workpieces 70. It is conceivable that a suitable plug connection is provided for the exchangeable coupling of the tensioning section 300 or the clamping elements 301.
[0094]
[0095] The tensioning section 300 shown in
[0096]
[0097] As shown in these drawings, the clamping device 100 again has a clamping section 200 and a tensioning section 300. The clamping section 200 has base sections 217 on either side of the receiving section 310. The support section 205 is located at the underside of the base sections 217. Downward projecting ribs may be provided in the area of these support sections 205.
[0098] Holders 218 are attached to the base sections 217 and are spaced apart from each other. Each of the holders 218 protrudes from the top face of the base section 217. Each of the holders 218 forms a bearing mount, on which an actuating element 202 in the form of a lever is swivel mounted. For this purpose, bearings 215, for instance bearing bolts, are used, which are passed through a bearing receptacle of the actuating element 202 and inserted into the bearing receptacle of the holder 218. The swivel axes of the two actuating element 202 formed by the bearings 215 are interaligned.
[0099]
[0100] The second eccentric 202.2 has a guide cam 202.4 that runs along an eccentric path. The two eccentric paths are eccentric to the swivel axis of the bearing 215.
[0101] The drawings further show that bars 220 protrude from the base parts 217 on the underside, each forming part of a retaining section 204. Furthermore, clamping pieces 213 are formed in the area of these bars 220. The clamping pieces 213 each bear at least one form-fitting locking element 214, preferably a plurality of form-fitting locking elements 214, which may be have the form of toothings. In this case, the form-fitting elements 214 protrude towards the underside of the base parts 217. The two clamping pieces 213 may be interconnected by a connecting part 221, as shown in
[0102] Several trailing edges 212 are disposed on the underside of the water connection part 221. The shape of this spring element 212 can be seen in
[0103]
[0104] The clamping elements 301 each have a push piece 312 on their sides facing the holders 218. This push piece 312 forms a contact surface 312.1 formed and disposed to interact with the guide cam 202.4. of the second eccentric 202.2. In this way, a cam mechanism is formed.
[0105] The clamping device 100 shown in
[0106] As
[0107] Preferably, the toothings of the mating form-fitting element 28 and of the form-fitting element 214 can have a sawtooth-shaped geometry, wherein the sawtooth geometry has a steep flank against the workpiece clamping direction W and an inclined tooth flank in the workpiece clamping direction W, as
[0108] The mating form-fitting element 28 may be located on one or both delimiting rims 24.2 of the saw slot 24.
[0109]
[0110] In the unlocked state of the clamping device 100, which is shown in
[0111] The spring element 212 applies a spring preload to the clamping section 200 via the connecting part 221. This spring preload attempts to engage the clamping pieces 213 with the mating form-fitting elements 28. However, the first eccentric 202.1, which is supported on the support surface 24.1, prevents this. To maintain this operating position, the operating element 201 rests against a stop 222 of the holder 218.
[0112] If the stop 222 now lifts the operating elements 201 from the unlocked position shown in
[0113] The guide cam 202.4 of the second eccentric 202.2 is disposed and designed such that when the form-fitting elements 214 and the mating form-fitting element 28 begin to mesh, the second guide cam 202.4 contacts the contact surface 312.1 of the push piece 312. The second guide curve 202.4 is designed in such a way that, in the swiveling direction of the operating element 201 from the unlocked position to the locked position shown in
[0114] This positioning motion of the clamping elements 301 is guided and supported by means of the support sections 211 in the guides 219 of the holders 218.
[0115] In other words, in the clamping device 100 according to
[0116] Similar to the design variant shown in
[0117] If the clamping device 100 is to be removed again after the sawing process has been completed, or if another workpiece 70 is to be clamped, it is only necessary to swivel the operating element 201 clockwise from the initial position shown in
[0118]
[0119] This is further specified in
[0120]
[0121] In the embodiment used in