Method for producing magnetic refrigeration material, and magnetic refrigeration material

Abstract

There are provided a method for producing a magnetic refrigeration material whose magnetic transition temperature can be adjusted with high accuracy, and a magnetic refrigeration material whose magnetic transition temperature has been adjusted with high accuracy. The magnetic refrigeration material production method of the present invention includes the steps of: preparing a first predetermined magnetic refrigeration material and a second predetermined magnetic refrigeration material which differs from the first magnetic refrigeration material; and mixing the first magnetic refrigeration material and the second magnetic refrigeration material to obtain a third magnetic refrigeration material. The content of the first magnetic refrigeration material and the content of the second magnetic refrigeration material in the third magnetic refrigeration material are determined by the magnetic transition temperatures of the first magnetic refrigeration material and the second magnetic refrigeration material and by a target magnetic transition temperature of the third magnetic refrigeration material. The magnetic refrigeration material of the present invention includes at least a first predetermined magnetic refrigeration material and a second predetermined magnetic refrigeration material which differs from the first magnetic refrigeration material. The absolute value of the difference between the magnetic transition temperature of the present magnetic refrigeration material and a target magnetic transition temperature is 0.7 K or less.

Claims

1. A method for producing a magnetic refrigeration material, comprising the steps of: preparing a first magnetic refrigeration material which satisfies the following formula (1), and a second magnetic refrigeration material which differs from the first magnetic refrigeration material and satisfies the following formula (2); and mixing the first magnetic refrigeration material and the second magnetic refrigeration material to obtain a third magnetic refrigeration material, wherein the content (A.sub.1) of the first magnetic refrigeration material and the content (A.sub.2) of the second magnetic refrigeration material in the third magnetic refrigeration material per 100 parts by mass of the sum of the content (A.sub.1) and the content (A.sub.2) satisfy the following formulae (3) and (4):
−0.9≤(T.sub.1−T.sub.2)/W.sub.1≤0.9  (1)
−0.9≤(T.sub.1−T.sub.2)/W.sub.2≤0.9  (2)
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−20≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+20  (3)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−20≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+20  (4) where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, W.sub.1 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the first magnetic refrigeration material, W.sub.2 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the second magnetic refrigeration material, and T.sub.T represents a target magnetic transition temperature (K) of the third magnetic refrigeration material.

2. The method for producing a magnetic refrigeration material according to claim 1, wherein at least one of the first magnetic refrigeration material and the second magnetic refrigeration material is a material obtained by mixing two types of magnetic refrigeration materials, and wherein for each of the two types of magnetic refrigeration materials, the absolute value of a value obtained by dividing the difference between the magnetic transition temperatures of the two types of magnetic refrigeration materials by the half width of the peak of a curve showing the temperature dependence of the magnetic entropy change is 0.9 or less.

3. The method for producing a magnetic refrigeration material according to claim 1, wherein the first magnetic refrigeration material further satisfies the following formula (5), and the second magnetic refrigeration material further satisfies the following formula (6):
−0.4≤(T.sub.1−T.sub.2)/W.sub.1≤0.4  (5)
−0.4≤(T.sub.1−T.sub.2)/W.sub.2≤0.4  (6) where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, W.sub.1 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the first magnetic refrigeration material, and W.sub.2 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the second magnetic refrigeration material.

4. The method for producing a magnetic refrigeration material according to claim 1, wherein the absolute value of the difference (T.sub.3−T.sub.T) between the magnetic transition temperature (T.sub.3) (K) of the third magnetic refrigeration material and the target magnetic transition temperature (T.sub.T) (K) is 0.7 K or less.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a diagram showing the ΔS−T characteristics of the magnetic refrigeration materials of Example 1.

(2) FIG. 2 is a diagram showing the ΔS−T characteristics of the magnetic refrigeration materials of Comparative Example 1.

(3) FIG. 3 is a diagram showing the ΔS−T characteristics of the magnetic refrigeration materials of Example 9.

DETAILED DESCRIPTION OF THE INVENTION

(4) [Magnetic Refrigeration Material Production Method]

(5) The magnetic refrigeration material production method of the present invention includes the steps of: preparing a first magnetic refrigeration material which satisfies the following formula (1), and a second magnetic refrigeration material which differs from the first magnetic refrigeration material and satisfies the following formula (2); and mixing the first magnetic refrigeration material and the second magnetic refrigeration material to obtain a third magnetic refrigeration material, wherein the content (A.sub.1) (parts by mass) of the first magnetic refrigeration material and the content (A.sub.2) (parts by mass) of the second magnetic refrigeration material in the third magnetic refrigeration material per 100 parts by mass of the sum of the content (A.sub.1) and the content (A.sub.2) satisfy the following formulae (3) and (4):
−0.9≤(T.sub.1−T.sub.2)/W.sub.1≤0.9  (1)
−0.9≤(T.sub.1−T.sub.2)/W.sub.2≤0.9  (2)
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−20≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+20  (3)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−20≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+20  (4)
where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, W.sub.1 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the first magnetic refrigeration material, W.sub.2 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the second magnetic refrigeration material, and T.sub.T represents a target magnetic transition temperature (K) of the third magnetic refrigeration material. In an AMR apparatus, magnetic refrigeration materials are filled into a container in order of decreasing magnetic transition temperature to form a bed. Thus, magnetic refrigeration materials, whose magnetic transition temperatures vary from high to low, are required for an AMR apparatus. The target magnetic transition temperature (T.sub.T) of the third magnetic refrigeration material is, for example, a magnetic transition temperature required for the material when it constitutes a bed of an AMR apparatus.

(6) The first magnetic refrigeration material and the second magnetic refrigeration material for use in the magnetic refrigeration material production method of the present invention each preferably include at least one alloy selected from the group consisting of an R—Fe—Si alloy (R is a rare earth element) and an R—Fe—Si—H alloy (R is a rare earth element), whose main component has an NaZn.sub.13-type structure, from the viewpoint of being able to stably achieve a significant magnetocaloric effect in a room-temperature range and from the viewpoint of no inclusion of a toxic element. The R—Fe—Si alloy can be obtained by melting/casting and homogenization performed in the usual manner. The R—Fe—Si—H alloy can be obtained by melting/casting, homogenization and hydrogenation performed in the usual manner. The content of the alloy(s) in each of the first magnetic refrigeration material and the second magnetic refrigeration material is preferably 90% by mass or more, more preferably 95% by mass or more, and even more preferably 98% by mass or more.

(7) The R—Fe—Si alloy whose main component has an NaZn.sub.13-type structure includes, for example, an alloy including as a main component an R.sup.1(Fe, Si).sub.13 compound (R.sup.1: 7.14 atom %) having an NaZn.sub.13-type structure. In a preferable alloy composition of the alloy, the content of R.sup.1 (R.sup.1 is at least one selected from rare earth elements and Zr, and essentially includes La) is 6 to 10 atom %, and the amount of Si is 9 to 12 atom % of the total amount of the elements, other than R.sup.1, of the compound. Preferably, a series of alloys with different Curie temperatures (e.g. alloys including as a main component an R.sup.1(Fe, M, Si).sub.13 compound (R.sup.1: 7.14 atom %) having a NaZn.sub.13-type structure) are produced by replacing part of Fe in the R.sup.1(Fe, Si) compound with M (at least one element selected from the group consisting of Co, Mn, Ni, Al, Zr, Nb, W, Ta, Cr, Cu, Ag, Ga, Ti and Sn).

(8) The alloy can be produced by melting a raw metal or alloy in a vacuum or in an inert gas atmosphere, preferably in an Ar atmosphere, and casting the melt into a flat mold or book mold, or subjecting the melt to liquid quenching or strip casting. The alloy may preferably be obtained in a powdery form through an atomizing process. Depending on the alloy composition, the cast alloy may consist of a primary crystal a-Fe phase and an R—Si phase (R is a rare earth element). In that case, in order to form an R(Fe, Si).sub.13 compound (R is a rare earth element), the cast alloy may be subjected to homogenization for a predetermined time (10 hours to 30 days depending on the structural morphology) at a temperature near or below the decomposition temperature of the compound (about 900 to 1300° C. greatly depending on the alloy composition).

(9) The alloy after homogenization, whose main component is now an R(Fe, Si).sub.13 compound, exhibits brittleness and can be easily pulverized into powder of several hundred μm or less by mechanical pulverization. When H is to be absorbed, the alloy may be subjected to a heat treatment in a hydrogen atmosphere after or without rough pulverization. While the treatment conditions vary according to the amount of hydrogen to be absorbed, it is generally preferred to perform the heat treatment at 200 to 500° C. for about 1 to 20 hours under a hydrogen partial pressure of about 0.1 to 0.5 MPa. The alloy after the hydrogenation treatment is more brittle, and is often in a powdery form having a size of several hundred μm or less when it is taken out of a treatment apparatus.

(10) The first magnetic refrigeration material for use in the magnetic refrigeration material production method of the present invention satisfies the above formula (1), and the second magnetic refrigeration material for use in the magnetic refrigeration material production method of the present invention satisfies the above formula (2). If the first magnetic refrigeration material does not satisfy the above formula (1) and the second magnetic refrigeration material does not satisfy the above formula (2), then the third magnetic refrigeration material, obtained after mixing of the first magnetic refrigeration material and the second magnetic refrigeration material, will exhibit a bimodal peak in a curve showing the temperature dependence of the entropy change (ΔS−T characteristics) in the third magnetic refrigeration material. Thus, the third magnetic refrigeration material apparently has two magnetic transition temperatures. This may result in a reduction in the heat exchange efficiency of an AMR apparatus cascade-filled with the magnetic refrigeration material. From such a viewpoint, it is preferred that the first magnetic refrigeration material further satisfies the following formula (5-1), and the second magnetic refrigeration material further satisfies the following formula (6-1). It is more preferred that the first magnetic refrigeration material further satisfies the following formula (5-2), and the second magnetic refrigeration material further satisfies the following formula (6-2). When the first magnetic refrigeration material and the second magnetic refrigeration material are used in combination, the ΔS value is sometimes lower than when the first magnetic refrigeration material or the second magnetic refrigeration material is used alone. The decreasing rate in ΔS due to the combination of the first magnetic refrigeration material and the second magnetic refrigeration material can be reduced when the first magnetic refrigeration material and the second magnetic refrigeration material satisfy the following formulae.
−0.4≤(T.sub.1−T.sub.2)/W.sub.1≤0.4  (5-1)
−0.4≤(T.sub.1−T.sub.2)/W.sub.2≤0.4  (6-1)
−0.2≤(T.sub.1−T.sub.2)/W.sub.1≤0.2  (5-2)
−0.2≤(T.sub.1−T.sub.2)/W.sub.2≤0.2  (6-2)
where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, W.sub.1 represents the half width (K) of the peak of a curve showing the ΔS−T characteristics of the first magnetic refrigeration material, and W.sub.2 represents the half width (K) of the peak of a curve showing the ΔS−T characteristics of the second magnetic refrigeration material.

(11) The ΔS−T characteristics of a magnetic refrigeration material can be determined as follows. Using a vibrating sample magnetometer (VSM), the magnetic moment (M) of the magnetic refrigeration material is measured at varying temperatures from a high temperature to a low temperature under a magnetic field which increases stepwise from 0 T to 1 T at 0.2-T intervals to determine the detailed dependence (M (T, H)) of the magnetic moment (M) on temperature (T) and magnetic field (H). The results are substituted into the following equation to derive the ΔS−T characteristics of the magnetic refrigeration material.

(12) $\Delta S={\int }_0^H{\left(\frac{\partial M}{\partial T}\right)}_H\mathrm{dH}$

(13) The half width (K) of the peak of a curve showing the ΔS−T characteristics of a magnetic refrigeration material is herein defined as follows. When the ΔS value at the top of the peak of the curve showing the ΔS−T characteristics is represented by ΔS.sub.Max, the half width is defined as the absolute value of the difference (T.sub.a−T.sub.b) between two temperatures (T.sub.a, T.sub.b) at which the ΔS value in the peak is half the ΔS.sub.Max value.

(14) The third magnetic refrigeration material is obtained by mixing the first magnetic refrigeration material and the second magnetic refrigeration material. The content (A.sub.1) (parts by mass) of the first magnetic refrigeration material and the content (A.sub.2) (parts by mass) of the second magnetic refrigeration material in the third magnetic refrigeration material per 100 parts by mass of the sum of the content (A.sub.1) and the content (A.sub.2) satisfy the above formulae (3) and (4). If the content (A.sub.1) (parts by mass) of the first magnetic refrigeration material and the content (A.sub.2) (parts by mass) of the second magnetic refrigeration material do not satisfy the above formulae (3) and (4), the magnetic transition temperature of the third magnetic refrigeration material sometimes cannot be accurately adjusted to the target magnetic transition temperature (T.sub.T). The absolute value of the difference (T.sub.3−T.sub.T) between the magnetic transition temperature (T.sub.3) (K) of the third magnetic refrigeration material and the target magnetic transition temperature (T.sub.T) is, for example, 0.7 K or less, preferably 0.5 K or less, and more preferably 0.3 K or less. Measurement of a magnetic transition temperature involves a measurement error of about ±0.2° C.; therefore, there can be an error of about 20 parts by mass in the above formulae (3) and (4). However, an error of 20 parts by mass or less has little influence on the system. Therefore, the value 20 is subtracted and added in each of the above formulae (3) and (4). There is no particular limitation on a method for mixing the first magnetic refrigeration material and the second magnetic refrigeration material. For example, the mixing can be performed in a V-blender.

(15) From the viewpoint of adjusting the magnetic transition temperature of the third magnetic refrigeration material more accurately, the content (A.sub.1) (parts by mass) of the first magnetic refrigeration material and the content (A.sub.2) (parts by mass) of the second magnetic refrigeration material in the third magnetic refrigeration material per 100 parts by mass of the sum of the content (A.sub.1) and the content (A.sub.2) preferably satisfy the following formulae (3-1) and (4-1), more preferably satisfy the following formulae (3-2) and (4-2), even more preferably satisfy the following formulae (3-3) and (4-3), and still more preferably satisfy the following formulae (3-4) and (4-4).
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−10≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+10  (3-1)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−10≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+10  (4-1)
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−5≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+5  (3-2)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−5≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+5  (4-2)
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−3≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+3  (3-3)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−3≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+3  (4-3)
((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100−1≤A.sub.1≤((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100+1  (3-4)
((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100−1≤A.sub.2≤((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100+1  (4-4)

(16) Either one of the first magnetic refrigeration material and the second magnetic refrigeration material may be a material obtained by mixing two types of magnetic refrigeration materials, or both of the first magnetic refrigeration material and the second magnetic refrigeration material may each be a material obtained by mixing two types of magnetic refrigeration materials. In such a case, in each of the two types of magnetic refrigeration materials, constituting the first magnetic refrigeration material or the second magnetic refrigeration material, the absolute value of a value obtained by dividing the difference between the magnetic transition temperatures of the two types of magnetic refrigeration materials by the half width of the peak of a curve showing the temperature dependence of the magnetic entropy change is preferably 0.9 or less, more preferably 0.4 or less, and even more preferably 0.2 or less.

(17) With respect to the magnetic refrigeration material produced in the above-described manner, the deviation of the magnetic transition temperature from the target magnetic transition temperature (T.sub.T) can be controlled in the range of 0.7 K. The magnetic refrigeration material can sufficiently satisfy the accuracy of magnetic transition temperature required for the material when it is applied to the AMR cycle.

(18) [Magnetic Refrigeration Material]

(19) The magnetic refrigeration material of the present invention includes at least a first magnetic refrigeration material which satisfies the following formula (7-1), preferably satisfies the following formula (7-2), and a second magnetic refrigeration material which differs from the first magnetic refrigeration material and satisfies the following formula (8-1), preferably satisfies the following formula (8-2). The absolute value of the difference between the magnetic transition temperature and a target magnetic transition temperature is 0.7 K or less, preferably 0.5 K or less, and more preferably 0.3 K or less.
−0.9≤(T.sub.1−T.sub.2)/W.sub.1≤0.9  (7-1)
−0.4≤(T.sub.1−T.sub.2)/W.sub.1≤0.4  (7-2)
−0.9≤(T.sub.1−T.sub.2)/W.sub.2≤0.9  (8-1)
−0.4≤(T.sub.1−T.sub.2)/W.sub.2≤0.4  (8-2)
where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, W.sub.1 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the first magnetic refrigeration material, and W.sub.2 represents the half width (K) of the peak of a curve showing the temperature dependence of the magnetic entropy change in the second magnetic refrigeration material.

(20) The first magnetic refrigeration material and the second magnetic refrigeration material of the magnetic refrigeration material of the present invention are the same as those described above with reference to the magnetic refrigeration material production method of the present invention; therefore, a description of the first magnetic refrigeration material and the second magnetic refrigeration material of the magnetic refrigeration material of the present invention will be omitted.

(21) The magnetic refrigeration material of the present invention may contain a magnetic refrigeration material other than the first magnetic refrigeration material and the second magnetic refrigeration material as long as the use of the other material does not to impair the effect of the present invention.

EXAMPLES

(22) The following examples illustrate the present invention in greater detail and do not limit the scope of the invention in any way.

(23) [ΔS−T Characteristics of Magnetic Refrigeration Material]

(24) The dependence of the magnetic moment of a magnetic refrigeration material on temperature and magnetic field was measured using a vibrating sample magnetometer (VSM) (Versa Lab, manufactured by Quantum Design, Inc.). The ΔS−T characteristics of the magnetic refrigeration material were derived from the measurement results by the method described above. The decreasing rate in ΔS, which is expressed by the following formula, was calculated: ((ΔSav−ΔS.sub.3)/ΔSav×100) (%), wherein ΔSav represents the average of the ΔS value (ΔS.sub.1) at the top of the peak of a curve showing the ΔS−T characteristic of the first magnetic refrigeration material and the ΔS value (ΔS.sub.2) at the top of the peak of a curve showing the ΔS−T characteristic of the second magnetic refrigeration material, and ΔS.sub.3 represents the ΔS value at the top of the peak of a curve showing the ΔS−T characteristic of the third magnetic refrigeration material.

Example 1

(25) An alloy 1 and an alloy 2, having the compositions shown in Table 1, were prepared. The alloys were subjected to a heat treatment at 1160° C. for 50 hours to homogenize the alloy, followed by a hydrogenation treatment for 8 hours at a temperature of 450° C. and a pressure of 0.27 MPa, thereby producing a first magnetic refrigeration material from the alloy 1 and a second magnetic refrigeration material from the alloy 2. The first magnetic refrigeration material and the second magnetic refrigeration material were designed to have different magnetic transition temperatures by using different Fe contents and different Mn contends in the two magnetic refrigeration materials. Table 2 shows the magnetic transition temperatures of the first magnetic refrigeration material and the second magnetic refrigeration material, and also shows values (magnetic transition temperature difference/half width) each obtained by dividing the difference in magnetic transition temperature between the first magnetic refrigeration material and the second magnetic refrigeration material by the half width. The mixing amounts of the first magnetic refrigeration material and the second magnetic refrigeration material were determined by the following equations (9) and (10) so that the magnetic transition temperature of a third magnetic refrigeration material, obtained by mixing the first magnetic refrigeration material and the second magnetic refrigeration material, would be 298.8 K (target magnetic transition temperature). The magnetic transition temperature and the decreasing rate in the ΔS value of the third magnetic refrigeration material obtained are shown in Table 2, and the ΔS−T characteristics of the third magnetic refrigeration material are shown in FIG. 1.
Mixing amount (% by mass) of the first magnetic refrigeration material=((T.sub.2−T.sub.T)/(T.sub.2−T.sub.1))×100  (9)
Mixing amount (% by mass) of the second magnetic refrigeration material=((T.sub.1−T.sub.T)/(T.sub.1−T.sub.2))×100  (10)
where T.sub.1 represents the magnetic transition temperature (K) of the first magnetic refrigeration material, T.sub.2 represents the magnetic transition temperature (K) of the second magnetic refrigeration material, and T.sub.T represents the target magnetic transition temperature (K).

Comparative Example 1

(26) An alloy 1 and an alloy 2, having the compositions shown in Table 1, were prepared. The alloys were subjected to the same treatment as in Example 1 to produce a first magnetic refrigeration material from the alloy 1 and a second magnetic refrigeration material from the alloy 2. The first magnetic refrigeration material and the second magnetic refrigeration material were designed to have different magnetic transition temperatures by using different Mn contents in the two magnetic refrigeration materials. Table 2 shows the magnetic transition temperatures and the magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material. The mixing amounts of the first magnetic refrigeration material and the second magnetic refrigeration material were determined by the above equations (9) and (10) so that the magnetic transition temperature of a third magnetic refrigeration material, obtained by mixing the first magnetic refrigeration material and the second magnetic refrigeration material, would be 295.6 K (target magnetic transition temperature). The magnetic transition temperature and the decreasing rate in the ΔS value of the third magnetic refrigeration material obtained are shown in Table 2, and the ΔS−T characteristics of the third magnetic refrigeration material are shown in FIG. 2.

Examples 2 to 8

(27) An alloy 1 and an alloy 2, having the compositions shown in Table 1, were prepared. The alloys were subjected to the same treatment as in Example 1 to produce a first magnetic refrigeration material from the alloy 1 and a second magnetic refrigeration material from the alloy 2. The first magnetic refrigeration material and the second magnetic refrigeration material were designed to have different magnetic transition temperatures by using different Fe contents and different Mn contents in the two magnetic refrigeration materials. Table 2 shows the magnetic transition temperatures and the magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material. The mixing amounts of the first magnetic refrigeration material and the second magnetic refrigeration material were determined by the above equations (9) and (10) so that a third magnetic refrigeration material, obtained by mixing the first magnetic refrigeration material and the second magnetic refrigeration material, would have the target magnetic transition temperature shown in Table 2. The magnetic transition temperature and the decreasing rate in the ΔS value of the third magnetic refrigeration material obtained are shown in Table 2.

Example 9

(28) In Example 9, the third magnetic refrigeration material produced in Example 6 was used as a first magnetic refrigeration material, and the third magnetic refrigeration material produced in Example 7 was used as a second magnetic refrigeration material. Table 2 shows the magnetic transition temperatures and the magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material. The mixing amounts of the first magnetic refrigeration material and the second magnetic refrigeration material were determined by the above equations (9) and (10) so that a third magnetic refrigeration material, obtained by mixing the first magnetic refrigeration material and the second magnetic refrigeration material, would have the target magnetic transition temperature shown in Table 2. The magnetic transition temperature and the decreasing rate in the ΔS value of the third magnetic refrigeration material obtained are shown in Table 2, and the ΔS−T characteristics of the third magnetic refrigeration material are shown in FIG. 3.

Comparative Example 2

(29) A third magnetic refrigeration material was produced in the same manner as in Example 1 except that the mixing amount of the first magnetic refrigeration material was changed to an amount which was 40% lower than the mixing amount determined by the above equation (9), and that the mixing amount of the second magnetic refrigeration material was changed to an amount which was 40% higher than the mixing amount determined by the above equation (10). The magnetic transition temperature and the decreasing rate in the ΔS value of the third magnetic refrigeration material obtained are shown in Table 2.

(30) TABLE-US-00001 TABLE 1 Composition of alloy 1 (first magnetic Composition of alloy 2 (second magnetic refrigeration material) [at. %] refrigeration material) [at. %] La Ce Fe Al Mn Si La Ce Fe Al Mn Si Ex. 1 5.26 2.26 81.36 0.00 0.95 10.17 5.26 2.26 81.44 0.00 0.87 10.17 Ex. 2 5.26 2.26 81.88 0.00 0.43 10.17 5.26 2.26 81.85 0.00 0.46 10.17 Ex. 3 5.26 2.26 80.83 0.00 1.48 10.17 5.26 2.26 80.91 0.00 1.40 10.17 Ex. 4 5.26 2.26 81.88 0.00 0.43 10.17 5.26 2.26 81.85 0.00 0.46 10.17 Ex. 5 5.26 2.26 80.98 0.00 1.33 10.17 5.26 2.26 80.91 0.00 1.40 10.17 Ex. 6 5.26 2.26 82.05 0.00 0.26 10.17 5.26 2.26 82.10 0.00 0.21 10.17 Ex. 7 5.26 2.26 82.25 0.00 0.06 10.17 5.26 2.26 82.31 0.00 0.00 10.17 Ex. 8 7.27 0.00 82.53 3.71 0.04  6.49 7.27 0.00 82.53 3.71 0.00  6.49 Comp. 5.26 2.26 81.36 0.00 1.03 10.17 5.26 2.26 81.36 0.00 0.95 10.17 Ex. 1 Comp. 5.26 2.26 81.36 0.00 0.95 10.17 5.26 2.26 81.44 0.00 0.87 10.17 Ex. 2

(31) TABLE-US-00002 TABLE 2 First magnetic Second magnetic Third magnetic refrigeration material refrigeration material refrigeration material Magnetic Magnetic Target Measured Deviation from Magnetic transition Magnetic transition magnetic magnetic target magnetic transition temperature Mixing transition temperature Mixing transition transition transition Decreasing temperature difference/ ratio temperature difference/ ratio temperature temperature temperature rate in ΔS [K] half width [mass %] [K] half width [mass %] [K] [K] [K] [%] Ex. 1 297.8 0.4 50 299.8 0.5 50 298.8 299.0 −0.1 12 Ex. 2 309.8 0.3 56 310.7 0.2 44 310.2 310.4 −0.2 4 Ex. 3 283.0 0.7 50 286.0 0.7 50 284.5 284.3 0.2 22 Ex. 4 309.8 0.3 22 310.7 0.2 78 310.5 310.0 0.5 0 Ex. 5 286.0 0.3 23 287.3 0.3 77 287.0 287.3 −0.3 3 Ex. 6 315.1 0.5 39 316.9 0.5 61 316.2 316.4 −0.2 11 Ex. 7 319.2 0.3 55 320.3 0.3 45 319.7 319.8 −0.1 6 Ex. 8 172.1 0.1 60 173.1 0.1 40 172.5 172.8 −0.3 1 Ex. 9 316.2 0.8 49 319.7 0.8 51 318.0 318.0 0.0 36 Comp. 293.3 1.0 49 297.8 1.0 51 295.6 — — 0 Ex. 1 Comp. 297.8 0.4 10 299.8 0.5 90 298.9 299.7 −0.8 1 Ex. 2

(32) The results indicate that by mixing a first magnetic refrigeration material and a second magnetic refrigeration material in mixing amounts that satisfy the above formulae (3) and (4), a third magnetic refrigeration material having a target magnetic transition temperature can be produced with an accuracy in the range of 0.7 K or less with respect to the target magnetic transition temperature. Thus, the results indicate that the magnetic transition temperature of a third magnetic refrigeration material can be controlled with high accuracy. The results also indicate that the decreasing rate in ΔS is large in Examples 3 and 9 in which the magnetic transition temperature difference/half width values are more than 0.4 and 0.9 or less, whereas the decreasing rate in ΔS is considerably lower in Examples in which the magnetic transition temperature difference/half width values are 0.4 or less.

(33) FIG. 1 shows the ΔS−T characteristics of the magnetic refrigeration materials of Example 1. Since the magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material are 0.9 or less, the curve showing the ΔS−T characteristics of the third magnetic refrigeration material has a unimodal peak, not a bimodal peak.

(34) FIG. 2 shows the ΔS−T characteristics of the magnetic refrigeration materials of Comparative Example 1. Since the magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material are more than 0.9, the curve showing the ΔS−T characteristics of the third magnetic refrigeration material has a bimodal peak. Thus, it is not possible to specify a single magnetic transition temperature for the third magnetic refrigeration material. When a third magnetic refrigeration material has a plurality of magnetic transition temperatures, it is difficult to use it as a magnetic refrigeration material to be cascade-filled into an AMR apparatus.

(35) FIG. 3 shows the ΔS−T characteristics of the magnetic refrigeration materials of Example 9. The magnetic transition temperature difference/half width values of the first magnetic refrigeration material and the second magnetic refrigeration material are 0.8 and the decreasing rate in ΔS is large. Since the magnetic transition temperature difference/half width values are 0.9 or less, the curve showing the ΔS−T characteristics of the third magnetic refrigeration material has a unimodal peak, not a bimodal peak. The deviation of the measured magnetic transition temperature of the third magnetic refrigeration material from the target magnetic transition temperature is 0.7 K or less.

(36) In Comparative Example 2, the mixing amounts of the first magnetic refrigeration material and the second magnetic refrigeration material do not satisfy the above formulae (3) and (4); therefore, the deviation of the measured magnetic transition temperature of the third magnetic refrigeration material from the target magnetic transition temperature is as large as 0.8 K.