DELIVERY SHELF SYSTEM AND ITS CONTROL METHOD
20230365330 ยท 2023-11-16
Assignee
Inventors
- Junya OTA (Tokyo-to, JP)
- Kunihiro Iwamoto (Ichikawa-shi, JP)
- Yuta Itozawa (Tokyo-to, JP)
- Hirotaka KOMURA (Tokyo-to, JP)
- Takatoshi Morimitsu (Toyota-shi, JP)
- Yutaro TAKAGI (Tokyo-to, JP)
Cpc classification
B65G1/026
PERFORMING OPERATIONS; TRANSPORTING
B65G1/023
PERFORMING OPERATIONS; TRANSPORTING
B65G1/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A delivery shelf system includes a shelf extending from an exterior to an interior of a building, and a returnable box (RB) stored and slidably supported in the shelf. A first recessed part (FRP) is provided in an indoor-side end part of RB and a second recessed part (SRP) is provided in an outdoor-side end part thereof; a locking mechanism including a projecting part configured to be pressed and inserted into FRP or into SRP is provided at the indoor-side end part of the shelf; the projecting part is inserted into FRP while RB is stored in the shelf, so that RB is locked to the shelf; and when the projecting part is retracted from FRP by releasing the locking and RB is pulled out from the shelf into inside the building, the projecting part is inserted into SRP and the pulled-out RB is thereby stopped.
Claims
1. A delivery shelf system comprising: a shelf extending from an exterior of a building to an interior thereof; and a returnable box configured to be stored and slidably supported in the shelf, wherein upon the returnable box being delivered, it can be pushed from outside the building into the shelf, and the returnable box stored in the shelf can be pulled out from the shelf from inside the building, and wherein a first recessed part is provided in an indoor-side end part of the returnable box and a second recessed part is provided in an outdoor-side end part thereof, the indoor-side end part being an end part of the returnable box that is positioned on an indoor side when the returnable box is stored in the shelf, a locking mechanism including a projecting part is provided at the indoor-side end part of the shelf, the projecting part being configured to be pressed and inserted into the first recessed part or into the second recessed part, the projecting part is inserted into the first recessed part while the returnable box is stored in the shelf, so that the returnable box is locked to the shelf, and when the projecting part is retracted from the first recessed part by releasing the locking and the returnable box is pulled out from the shelf into inside the building, the projecting part is inserted into the second recessed part and the pulled-out returnable box is thereby stopped.
2. The delivery shelf system according to claim 1, wherein the second recessed part is inclined so that an opening thereof becomes larger toward an indoor side, and when the pulled-out returnable box is pushed back from inside the building into the shelf, the second recessed part passes through the projecting part without unlocking the returnable box.
3. The delivery shelf system according to claim 1, further comprising a sensor configured to detect a movement of the returnable box from a storage position of the returnable box in the shelf toward an indoor side, and after unlocking the returnable box, when the sensor has detected the movement of the returnable box, a state of the returnable box is changed from an unlocked state to a locked state.
4. The delivery shelf system according to claim 1, wherein the locking mechanism is a solenoid lock configured to retract the projecting part and thereby unlock the returnable box in an energized state.
5. The delivery shelf system according to claim 1, wherein a roller is provided at a tip of the projecting part.
6. The delivery shelf system according to claim 1, wherein the shelf comprises a housing and a pair of support members extending in a depth direction inside the housing, the returnable box comprises protrusion parts protruding outward in a width direction and configured to slide on the pair of support members, and the first and second recessed parts are disposed in one of upper and lower surfaces of the projecting part, and the one of the upper and lower surfaces and the projecting part of the locking mechanism slide on each other.
7. The delivery shelf system according to claim 6, wherein at both ends of each of the protrusion parts in a sliding direction, one of the upper and lower surfaces thereof is inclined from a horizontal surface so as to get closer to the other of the upper and lower surfaces thereof, and a thickness of each of the protrusion parts is reduced toward both ends of that protrusion part in the sliding direction.
8. A method for controlling a delivery shelf system, the delivery shelf system comprising: a shelf extending from an exterior of a building to an interior thereof; and a returnable box configured to be stored and slidably supported in the shelf, wherein upon the returnable box being delivered, it can be pushed from outside the building into the shelf, and the returnable box stored in the shelf can be pulled out from the shelf from inside the building, and wherein a first recessed part is provided in an indoor-side end part of the returnable box and a second recessed part is provided in an outdoor-side end part thereof, the indoor-side end part being an end part of the returnable box that is positioned on an indoor side when the returnable box is stored in the shelf, and the outdoor-side end part being an end part of the returnable box that is positioned on an outdoor side when the returnable box is stored in the shelf, a locking mechanism including a projecting part is provided at the indoor-side end part of the shelf, the projecting part being configured to be pressed and inserted into the first recessed part or into the second recessed part, the projecting part is inserted into the first recessed part while the returnable box is stored in the shelf, so that the returnable box is locked to the shelf, and when the projecting part is retracted from the first recessed part by releasing the locking and the returnable box is pulled out from the shelf into inside the building, the projecting part is inserted into the second recessed part and the pulled-out returnable box is thereby stopped.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0051] Specific embodiments will be described hereinafter in detail with reference to the drawings. The same or corresponding elements are denoted by the same reference numerals or symbols throughout the drawings, and redundant descriptions thereof are omitted as appropriate for clarifying the descriptions.
First Embodiment
<Configuration of Delivery Shelf System>
[0052] Firstly, a delivery shelf system according to a first embodiment will be described with reference to
[0053] As shown in
[0054] Note that
[0055] As shown in
[0056] That is, in the shelf 50, returnable boxes 61 to 63 having a plurality of pre-defined sizes are stored and slidably supported by respective pairs of rails 53. More specifically, as shown in
[0057] Note that right-handed xyz-orthogonal coordinate systems shown in
[0058] As will be described later in detail, the shelf 50 is provided (e.g., built) so as to extend from the exterior of a building to the interior thereof. Therefore, the returnable boxes 61 to 63 in which commodities or the like are stored can be put in the shelf 50 from outside the building, and the returnable boxes 61 to 63 stored in the shelf 50 can be pulled out into inside the building and the commodities or the like can be taken out from the returnable boxes 61 to 63.
[0059] Each of the returnable boxes is made of, for example, but is not limited to, plastic, cardboard, wood, metal, or the like, and is repeatedly used.
[0060] Further, the shelf 50 shown in
[0061] Note that there may be unused storage spaces as shown in
[0062] The sensor S11 is used to control the locking mechanism L11. Similarly, the sensor S12 is used to control the locking mechanism L12. The same applies to the other sensors. That is, the sensors S11 to S14, S21 to S24, and S31 to S34 correspond to the locking mechanisms L11 to L14, L21 to L24, and L31 to L34 in a one-to-one manner.
[0063] As shown in
[0064] Note that although the control unit 100 is provided inside the shelf 50 in
[0065] The control unit 100 controls the locking mechanism L11 based on an unlocking instruction from an operator who is operating the shelf 50 or a signal from the sensor S11. Similarly, the control unit 100 controls the locking mechanism L12 based on an unlocking instruction from the operator or a signal from the sensor S12. The same applies to the other locking mechanism. Note that the operator is, for example, a person or a robot (e.g., a delivery person) who delivers a returnable box storing a commodity or the like therein and puts the returnable box in the shelf 50, or a person or a robot (e.g., a recipient) who takes out and receives the commodity or the like from the returnable box stored in the shelf 50.
[0066] Details of the control of the locking mechanisms L11 to L14, L21 to L24, and L31 to L34 performed by the control unit 100 will be described later.
[0067] As shown in
[0068] The CPU 101 is, for example, an arithmetic unit that performs control processing, arithmetic processing, and the like.
[0069] The ROM 102 is, for example, a storage unit that stores a control program, an arithmetic program, and the like to be executed by the CPU 101.
[0070] The RAM 103 is a storage unit that temporarily stores processing data and the like.
[0071] The I/O 104 is an input/output device that receives data and signals from the outside and outputs data and signals to the outside.
<Configuration of Shelf 50>
[0072] Next, details of the configuration of the shelf 50 will be described with reference to
[0073]
[0074] Note that although
[0075] As shown in
[0076] Note that, in this specification, the house includes an apartment building, an office building, and the like. Further, the outdoor also include inside the building as long as a delivery person (including a delivery robot) can access there. For example, the outdoor includes a shared area of the building such as a hallway in an apartment building.
[0077] As shown in
[0078] As shown in
[0079] As shown in
[0080] Note that, in
[0081] As shown in
[0082] Note that the dividing plates 52 are arranged so that the distances between the side plates of the housing 51 and the adjacent dividing plates 52 and the distances between adjacent dividing plates 52 are equal to each other.
[0083] In the example shown in
[0084] Note that the number of dividing plates 52 is not limited to any particular number. Further, no dividing plate 52 may be provided and returnable boxes 61 to 63 may be stored in a single row.
[0085] As shown in
[0086] Note that, needless to say, the number of rails 53 is not limited to any particular number. Alternatively, each of the rails 53 may extend in a discontinuous manner in the depth direction (in the x-axis direction) as long as they can support returnable boxes 61 to 63. Alternatively, support members each having a short length, instead of the rails 53, may be arranged in an orderly manner in the depth direction (the x-axis direction).
[0087] As shown in
[0088] As described above, in the shelf 50, returnable boxes 61 to 63 having a plurality of pre-defined sizes can be stored and slidably supported by respective pairs of rails 53.
[0089] As shown in
[0090] Note that details of the rail 53 and the locking mechanism L11 will be described later.
[0091] In this embodiment, all the returnable boxes 61 to 63 having a plurality of pre-defined sizes have the same width in the y-axis direction and the same depth in the x-axis direction. Meanwhile, the returnable boxes 61 to 63 have different heights in the z-axis direction. The height of the returnable box 61 having the smallest size is designed in accordance with the distance between adjacent rails 53 in the z-axis direction. Needless to say, the height of the returnable box 61 having the smallest size is shorter than the distance between the adjacent rails 53. The height of the returnable box 62 having an intermediate size is designed to about twice the height of the returnable box 61. Further, the height of the returnable box 63 having the largest size is designed to about three times the height of the returnable box 61.
[0092] That is, the height of each of the returnable boxes 61 to 63 having a plurality of pre-defined sizes is designed to a length roughly equal to an integral multiple of the distance between adjacent rails 53 in the z-axis direction.
[0093] Note that, in the example shown in
[0094] Further, in the shelf 50 shown in
[0095] The sensors S11 to S14, S21 to S24, and S31 to S34 are, for example, reflective or transmissive optical sensors or non-contact-type sensors such as proximity sensors. Alternatively, the sensors S11 to S14, S21 to S24, and S31 to S34 may be contact-type sensors such as limit switches.
[0096] Note that, as shown in
[0097] The same applies to the other sensors S12 to S14, S21 to S24, and S31 to S34, and the same applies to the other returnable boxes 62 and 63.
<Details of Rail 53 and Locking Mechanism L11>
[0098] Details of the rail 53 (i.e., one of the rails 53) and the locking mechanism L11 will be described hereinafter with reference to
[0099] Note that the same applies to the other locking mechanism L12 to L14, L21 to L24, and L31 to L34, and the same applies to the other returnable boxes 62 and 63.
[0100] As shown in
[0101] The locking mechanism L11 shown in
[0102] Note that as shown in
[0103] The pin 54b of the locking mechanism L11 is pressed, for example, by an elastic body such as a spring so that the pin 54b passes through the rail 53 and comes into contact with the protrusion part 61a of the returnable box 61, which slides on the rail 53.
[0104] Note that the roller 54c is provided at the tip of the pin 54b which slides on the protrusion part 61a. The roller 54c is made of, for example, plastic. By the roller 54c, the friction coefficient between the protrusion part 61a of the returnable box 61 and the locking mechanism L11 can be reduced, and the generation of wear particles can be prevented.
[0105] As shown in
[0106] Note that the locking mechanism L11 may be disposed on the upper side of the rail 53. In that case, the recessed parts 61b and 61c are provided (i.e., formed) in the upper surface of the protrusion part 61a of the returnable box 61. Further, at each of both ends of the protrusion part 61a in the sliding direction, the upper surface is inclined from the horizontal surface so as to get closer to the lower surface, and the thickness of the protrusion part 61a is thereby reduced toward each of both ends of the protrusion part 61a in the sliding direction.
[0107] Therefore, as shown in
[0108] Then, as shown in
[0109] Note that the returnable box 61 is locked while it is stored in the shelf 50. Therefore, it is possible to reduce the power consumption by using, as the locking mechanism L11, a solenoid lock of which the deenergized state (the non-current conducting state) in which the spring is released is the locked state.
[0110] Meanwhile, as will be described later in detail, the control unit 100 releases the locking by, for example, changing the state of the locking mechanism L11 to the energized state (the current-conducting state) in which the spring is compressed based on an unlocking instruction from an operator. By the unlocking, in
[0111] In
[0112] As described above, in the delivery shelf system according to this embodiment, the recessed part 61b is provided in the indoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the indoor side when the returnable box 61 is stored in the shelf 50. Further, in the indoor-side end part of the shelf 50, the locking mechanism L11 including the projecting part (the pin 54b and the roller 54c) which is pressed so as to be inserted into the recessed part 61b is provided. Therefore, while the returnable box 61 is stored in the shelf 50, as the projecting part (the pin 54b and the roller 54c) of the locking mechanism L11 is inserted into the recessed part 61b of the returnable box 61, the returnable box 61 can be locked to the shelf 50.
[0113] Further, in the delivery shelf system according to this embodiment, the recessed part 61c is provided in the outdoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the outdoor side when the returnable box 61 is stored in the shelf 50. Therefore, when the locking by the locking mechanism L11 is released and the returnable box 61 is pulled out from the shelf 50 into inside the building, the projecting part (the pin 54b and the roller 54c) of the locking mechanism L11 is inserted into the recessed part 61c of the returnable box 61 and the pulled-out returnable box 61 is thereby stopped. That is, when the returnable box 61 is pulled out from the shelf 50, the returnable box 61 can be prevented from falling off from the shelf 50.
[0114] As described above, in the delivery shelf system according to this embodiment, it is possible to lock the returnable box 61 to the shelf 50 while the returnable box 61 is stored in the shelf 50, and to prevent the returnable box 61 from falling off from the shelf 50 when the returnable box 61 is pulled out from the shelf 50.
[0115] Note that the locking mechanism L11 is not limited to the solenoid lock, and may be any device or the like that can regulate the movement of the returnable box 61 and lock the lid (not shown) of the returnable box 61. For example, the pin 54b may be mechanically moved. Alternatively, a rotating-type locking mechanism that does not use the pin 54b may be used.
[0116] Further, the locking of the movement of the returnable box 61 and the locking of the lid of the returnable box 61 may be separately carried out.
<Operation of Delivery Shelf System>
[0117] Next, operations performed by the delivery shelf system according to this embodiment will be described.
[0118] Firstly, an operation in which, for example, a delivery person puts a returnable box 61 in the shelf 50 from outside a building will be described with reference to
[0119] Firstly, as shown in
[0120] Note that the locking mechanism L11 is in a deenergized state in which the spring is released (i.e., is in the unpressed state), and the sensor S11 is in a non-detecting state in which it does not detect the returnable box 61.
[0121] Next, as shown in
[0122] Note that the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the non-detecting state.
[0123] Then, as shown in
[0124] As described above, the recessed part 61b is provided in the indoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the indoor side when the returnable box 61 is stored in the shelf 50. Further, in the indoor-side end part of the shelf 50, the locking mechanism L11 including the projecting part (the pin 54b and the roller 54c) which is pressed so as to be inserted into the recessed part 61b is provided. Therefore, as shown in
[0125] During this process, the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the non-detecting state.
[0126] Next, an operation in which, for example, a recipient pulls out the returnable box 61 from the shelf 50 will be described the with reference to
[0127] Firstly, as shown in
[0128] Note that the sensor S11 remains in the non-detecting state.
[0129] Next, as shown in
[0130] Note that in the state in which the spring of the locking mechanism L11 is physically compressed by the protrusion part 61a of the returnable box 61, the returnable box 61 is moved to the indoor side while the lower surface of the protrusion part 61a and the roller 54c slide on each other.
[0131] Then, as shown in
[0132] Note that the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the detecting state.
[0133] As described above, the recessed part 61c is provided in the outdoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the outdoor side when the returnable box 61 is stored in the shelf 50. Therefore, as shown in
[0134] Further, the delivery shelf system includes the sensor S11 that detects the movement of the returnable box 61 from the storage position of the returnable box 61 in the shelf 50 toward the indoor side. Therefore, after the locking by the locking mechanism L11 is released, when the sensor S11 detects the movement of the returnable box 61, the control unit 100 changes the state of the locking mechanism L11 from the unlocked state to the locked state. By the above-described configuration, when the projecting part (the pin 54b and the roller 54c) is retracted from the recessed part 61b by the unlocking and the returnable box 61 is pulled out from the shelf 50 into inside the building, the state of the locking mechanism L11 is automatically changed from the unlocked state to the locked state. Therefore, it is possible to, when the returnable box 61 is pulled out from the shelf 50, automatically insert the projecting part (the pin 54b and the roller 54c) into the recessed part 61c, and thereby to prevent the returnable box 61 from falling off from the shelf 50.
[0135] Next, an operation in which, for example, a recipient takes out a returnable box 61 from the shelf 50 will be described with reference to
[0136] Firstly, as shown in
[0137] Note that the sensor S11 remains in the detecting state.
[0138] Then, as shown in
[0139] Note that after the control unit 100 changes the state of the locking mechanism L11 to the energized state, it may return the state of locking mechanism L11 to the deenergized state after the lapse of a predetermined time regardless of the signal from the sensor S11. Alternatively, the control unit 100 may not change the state of the locking mechanism L11 from the deenergized state to the energized state, and the recipient may lift and take out the returnable box 61 in that state.
[0140] Next, an operation in which, for example, a recipient pushes a returnable box 61 from inside the building into the shelf 50 will be described the with reference to
[0141] Firstly, as shown in
[0142] Next, as shown in
[0143] Note that the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the detecting state.
[0144] Next, as shown in
[0145] Note that the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the detecting state.
[0146] As shown in
[0147] Note that when the opening of the recessed part 61c is not inclined in a manner similar to that of the recessed part 61b, the control unit 100 may release the locking by, for example, changing the state of the locking mechanism L11 from the deenergized state to the energized state based on an unlocking instruction from the recipient.
[0148] Next, as shown in
[0149] Note that the locking mechanism L11 remains in the deenergized state and the sensor S11 remains in the detecting state.
[0150] Then, as shown in
[0151] Note that although the sensor S11 ceases to detect the returnable box 61 and its state changes from the detecting state to the non-detecting state, the locking mechanism L11 remains in the deenergized state.
[0152] Lastly, an operation in which, for example, a delivery person takes out a returnable box 61 from the shelf 50 will be described with reference to
[0153] Firstly, as shown in
[0154] Note that the sensor S11 remains in the non-detecting state.
[0155] Then, as shown in
[0156] Needless to say, the state of the locking mechanism L11 may be changed from the energized state to the deenergized state based on an unlocking instruction from the delivery person.
[0157] As described above, in the delivery shelf system according to this embodiment, the recessed part 61b is provided in the indoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the indoor side when the returnable box 61 is stored in the shelf 50. Further, in the indoor-side end part of the shelf 50, the locking mechanism L11 including the projecting part (the pin 54b and the roller 54c) which is pressed so as to be inserted into the recessed part 61b is provided. Therefore, as shown in
[0158] Further, in the delivery shelf system according to this embodiment, the recessed part 61c is provided in the outdoor-side end part of the protrusion part 61a of the returnable box 61, i.e., in the end part of the protrusion part 61a that is positioned on the outdoor side when the returnable box 61 is stored in the shelf 50. Therefore, as shown in
[0159] As described above, in the delivery shelf system according to this embodiment, it is possible to lock the returnable box 61 to the shelf 50 while the returnable box 61 is stored in the shelf 50, and to prevent the returnable box 61 from falling off from the shelf 50 when the returnable box 61 is pulled out from the shelf 50.
[0160] In the above-described examples, the various programs include instructions (or software codes) that, when loaded into a computer, cause the computer to perform one or more of the functions described in the embodiments. The various programs may be stored in a non-transitory computer readable medium or a tangible storage medium. By way of example, and not a limitation, non-transitory computer readable media or tangible storage media can include a random-access memory (RAM), a read-only memory (ROM), a flash memory, a solid-state drive (SSD) or other types of memory technologies, a CD-ROM, a digital versatile disc (DVD), a Blu-ray disc or other types of optical disc storage, and magnetic cassettes, magnetic tape, magnetic disk storage or other types of magnetic storage devices. The various programs may be transmitted on a transitory computer readable medium or a communication medium. By way of example, and not a limitation, transitory computer readable media or communication media can include electrical, optical, acoustical, or other forms of propagated signals.
[0161] From the disclosure thus described, it will be obvious that the embodiments of the disclosure may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, and all such modifications as would be obvious to one skilled in the art are intended for inclusion within the scope of the following claims.