TREATMENT MODULE FOR A TREATMENT TUNNEL, TREATMENT TUNNEL, AND PRODUCTION SYSTEM FOR A TREATMENT MODULE
20230349637 · 2023-11-02
Inventors
- Jose Joaquin HERRERA DE LA TORRE (Bonnigheim, DE)
- Volker PEINDL (Keltern, DE)
- Peter NÄPFEL (Tamm-Hohenstange, DE)
- Wilfried MÜNSTERMANN (Metelen, DE)
Cpc classification
F26B2210/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F26B25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a treatment tunnel, to a production system, and to a treatment module (100) for a treatment tunnel (200) which has treatment modules (100) following one another in the longitudinal direction (L), the treatment module comprising an inner housing (102), which has at least one surface element (104, 105, 106, 107, 108) composed of prefabricated cassettes (10, 11, 12, 13, 14, 15, 17). The surface element (104, 105, 106, 107, 108) is divided, in the longitudinal direction, into a pitch corresponding to at least one cassette width (90, 92). The cassettes (10, 11, 12, 13, 14, 15, 17) are arranged within the surface element (104, 105, 106, 107, 108) with their longitudinal sides (68) perpendicular to and with their transverse sides (66) parallel to the longitudinal extent (140), at least in some regions, and/or the cassettes (10, 11, 12, 13, 14, 15, 17) are arranged within the surface element (104, 105, 106, 107, 108) with their transverse sides (66) perpendicular to and with their longitudinal sides (68) parallel to the longitudinal extent (140) of the surface element (104, 105, 106, 107, 108), at least in some regions.
Claims
1. A treatment module for a treatment tunnel which has one or more treatment modules following one another in a longitudinal direction, comprising at least one inner housing which has at least one surface element in the form of a bottom wall and/or a side wall and/or a top wall and/or an inner wall, wherein the at least one surface element has a longitudinal extent in the longitudinal direction and a transverse extent transversely to the longitudinal direction, wherein the at least one surface element is formed from prefabricated cassettes, in particular sheet metal cassettes, which have transverse sides with a cassette width in the longitudinal direction and longitudinal sides with a cassette length transversely to the longitudinal direction, wherein the surface element is divided at least in the longitudinal direction into a grid spacing corresponding to at least one cassette width of the cassettes, wherein the cassettes are arranged within the surface element with their longitudinal sides transversely to the longitudinal extent and with their transverse sides parallel to the longitudinal extent of the surface element at least in some regions, and/or wherein the cassettes are arranged within the surface element with their transverse sides transversely to the longitudinal extent and with their longitudinal sides parallel to the longitudinal extent of the surface element at least in some regions.
2. The treatment module as claimed in claim 1, wherein each cassette has one or more standard interfaces for a connection to an adjacent cassette at least in the same and/or adjacent surface element.
3. The treatment module as claimed in claim 1, wherein a standard interface has at least one frame element with at least one positioning element for a connection of a cassette to an adjacent cassette in the same or in an adjacent surface element, in particular wherein the at least one frame element is configured as a protruding tab, in particular as an angled-back tab, in particular as a folded-over edge.
4. The treatment module as claimed in claim 1, wherein a standard interface has at least one frame element with at least one positioning element and/or at least one embossed portion, in particular at least one embossed portion in a main surface of the cassette for a connection of a cassette to an adjacent cassette in different adjoining surface elements, in particular wherein the at least one embossed portion is provided for positioning at least one inner wall of the inner housing.
5. The treatment module as claimed in claim 4, wherein a standard interface between a side wall and a bottom wall has a support strip which is configured, in particular, for supporting the side wall.
6. The treatment module as claimed in claim 4, wherein a standard interface between a side wall and a bottom wall has a pressure strip.
7. The treatment module as claimed in claim 1, wherein standard interfaces for connecting cassettes and/or surface elements are configured according to the poka-yoke principle.
8. The treatment module as claimed in claim 1, wherein the prefabricated cassettes have embossed stiffening structures in their main surface.
9. The treatment module as claimed in claim 1, wherein closed and/or locked corner connections are provided for connecting and/or stiffening angled-back frame elements of the cassettes.
10. The treatment module as claimed in claim 1, wherein the surface elements are positioned relative to one another by interlocking profiles of the cassettes.
11. The treatment module as claimed in claim 1, wherein the inner housing is surrounded by a thermally decoupled outer housing, in particular wherein the inner housing is movable independently in the longitudinal direction in the case of a thermally induced length change.
12. The treatment module as claimed in claim 11, wherein thermally decoupled holders, in particular suspension rails for outer cladding elements, are arranged on the inner housing.
13. The treatment module as claimed in claim 11, wherein the outer housing has one or more outer cladding elements in the form of profiled metal sheets at least in some regions.
14. The treatment module as claimed in claim 1, wherein an inner wall is provided for receiving one or more filter frames, in particular wherein filter inserts are fixed or fixable by clamps in the filter frame.
15. The treatment module as claimed in claim 1, wherein an inner wall is provided for receiving one or more nozzles, in particular wherein an interface between an inner wall and a nozzle has a tongue/grove holder.
16. The treatment module as claimed in claim 1, wherein at least one thermally decoupled door segment is provided in a lateral surface element, wherein at least one door hinge of the door segment has an adjustable spring force.
17. The treatment module as claimed in claim 1, wherein an integrated docking geometry, in particular a welding frame integrated in a surface element, is provided for the assembly of treatment module to treatment module.
18. A treatment tunnel which has one or more treatment modules following one another, in particular as claimed in claim 1, wherein an integrated docking geometry, in particular a welding frame integrated in a surface element, is provided for the assembly of treatment module to treatment module.
19. The treatment tunnel as claimed in claim 18, wherein a thermal compensator is provided for a flexible connection of treatment module to treatment module.
20. The treatment tunnel as claimed in claim 18, wherein a telescopic connection is provided for connecting at least two outer cladding elements.
21. A production system for a treatment module, in particular as claimed in claim 1, comprising at least a first line for producing prefabricated cassettes, in particular sheet metal cassettes, in particular bottom wall cassettes side wall cassettes, top wall cassettes inner wall cassettes, a second line for connecting the prefabricated cassettes to form surface elements, in particular to form the bottom wall, side wall, top wall, inner wall, a third line for connecting the surface elements to form a treatment module.
22. The production system as claimed in claim 21, wherein in the first line production steps are implemented by separating and bending, in particular stamping, cutting, shearing, laser treatment, and/or wherein in the second line production steps are implemented by joining, applying cladding and/or insulation, and/or wherein in the third line production steps are implemented by joining surface elements, insulating and cladding corner connections.
Description
DRAWING
[0081] Further advantages emerge from the following description of the drawing. Exemplary embodiments of the invention are shown in the drawings. The drawings, the description and the claims contain numerous features in combination. The person skilled in the art will also expediently consider the features individually and combine them together to form further meaningful combinations.
[0082] In the drawing, by way of example:
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EMBODIMENTS OF THE INVENTION
[0122] Components which are the same or functionally the same are provided in the figures with the same reference numerals. The figures merely show examples and are not to be understood as limiting.
[0123] Before the invention is described in detail, it should be mentioned that it is not limited to the respective components of the device and the respective method steps, since these components and the method can vary. The terms used herein are merely intended to describe specific embodiments and are not used in a limiting manner. If the singular or indefinite article is used additionally in the description or in the claims, this also refers to a plurality of these elements unless the overall context clearly indicates otherwise.
[0124] Directional terminology used hereinafter, comprising terms such as “left”, “right”, “top”, “bottom”, “front”, “rear”, and the like serves merely for clearer understanding of the figures and is not intended to represent in any case a limitation of the generality. The components and elements shown, the design and use thereof can vary according to the considerations of a person skilled in the art and can be adapted to the respective applications.
[0125] The invention is described hereinafter by way of example for a treatment module or treatment tunnel which is suitable for a dryer tunnel for paint shops. The invention, however, can also be used for other trades.
[0126]
[0127] The treatment module 100 has an inner housing 102 with an extent in a longitudinal direction L. The inner housing 102 has surface elements 104, 105, 106, 107, 108. The surface element 104 forms a bottom wall 130, the surface element 106 forms side walls 132 and the surface element 108 forms a top wall 134, whilst the surface element 105 forms an inner wall 110 and the surface element 107 forms an inner wall 111. The surface elements 104, 105, 106, 107, 108, as shown in
[0128] The surface elements 104, 105, 106, 107, 108 are formed from prefabricated cassettes 10, 11, 12, 13, 14, in particular sheet metal cassettes, which have transverse sides 66 with a cassette width 90, 92 in the longitudinal direction L and longitudinal sides 68 with a cassette length 94 transversely to the longitudinal direction L. An exemplary cassette 12 is shown in
[0129] The inner walls 110, 111 are produced in the same manner as the bottom wall 130, side walls 132, and top wall 134, in each case from prefabricated cassettes 11, 13.
[0130] For the sake of clarity, elements which are respectively the same are only partially provided with reference numerals. In particular, for the sake of clarity, of the individual cassettes 10, 11, 12, 13, 14 in each case only one is referenced with a reference numeral.
[0131] The surface elements 104, 105, 106, 107, 108 are divided at least in the longitudinal direction L into a grid spacing which corresponds to at least one cassette width 90, 92 of the cassettes 10, 11, 12, 13, 14 in the longitudinal direction L.
[0132] The cassettes 10, 11, 12, 13, 14 are arranged within the surface elements 104, 105, 106, 107, 108 with their longitudinal sides 68 transversely to the longitudinal extent 140 and with their transverse sides 66 parallel to the longitudinal extent 140 of the surface element 104, 105, 106, 107, 108 and their transverse sides 66 transversely to the longitudinal extent 140 and with their longitudinal sides 68 parallel to the longitudinal extent 140 of the surface element 104, 105, 106, 107, 108.
[0133] The individual prefabricated cassettes 10, 11, 12, 13, 14 are accordingly joined together in the longitudinal extent of the surface elements 104, 105, 106, 107, 108 with their longitudinal sides 68 and arranged joined together in the transverse extent 142 of the surface elements 104, 105, 106, 107, 108 with their transverse sides 66.
[0134] Each cassette 10, 11, 12, 13, 14 also has one or more standard interfaces 80, 82, 84, 86 (shown in
[0135] The standard interfaces 80, 82, 84, 86 for connecting cassettes 10, 11, 12, 13, 14 and/or surface elements 104, 105, 106, 107, 108 are configured according to the poka-yoke principle so as to avoid confusion. The surface elements 104, 105, 106, 107, 108 can be positioned relative to one another by means of interlocking profiles of the cassettes 10, 11, 12, 13, 14.
[0136] Inner walls 110 which have filter inserts 34, for example for filtering air blown into the interior of the inner housing 102, are arranged in the interior 128 of the inner housing 102. Further inner walls 111 which have nozzle outlets 41, for example for blowing air into the interior of the inner housing 102, are arranged in the interior. The inner walls 110, 111 are positioned and fixed in embossed portions 30 of the cassettes 10, 14, which are configured as grooves of the bottom wall 130 and top wall 134.
[0137] The inner housing 102 of the treatment module 100 is surrounded on its outer face by an outer housing 112 which is formed from individual outer cladding elements 114 arranged on the surface elements 106, 108.
[0138]
[0139] The cassettes 14 with a smooth surface are arranged here within the surface element 108 with their transverse sides 66 transversely to the longitudinal extent 140 and with their longitudinal sides 68 parallel to the longitudinal extent 140 of the surface element 108, which can also be understood as a transversely divided arrangement.
[0140] In the figure, the side wall 132 is covered by a profiled sheet as an outer cladding element 114. The profiled sheet can be advantageously used as an inexpensive outer cladding element 114, in particular for a top wall 134 and/or a side wall 132.
[0141]
[0142] In
[0143] Thus the cassettes 12 and surface elements 106 constructed therefrom can also be configured to be inherently stable and torsionally stiff without additional joining processes. Advantageously, a greater stability results from the cassette construction due to the doubling of the material, with in each case closed corners. The corner connections 28 can advantageously provide a mechanical locking and stiffening of the cassettes 12.
[0144] In
[0145] Thus the cassettes 12 and the surface elements 106 constructed therefrom can be configured to be inherently stable and torsionally stiff without additional joining processes. Advantageously, a greater stability results from the cassette construction due to the doubling of the material, with in each case closed corners. The corner connections 28 can advantageously provide a mechanical locking of the cassettes 12.
[0146] Furthermore, positioning elements 26, 27 in the form of bores 26 or a bordered through-hole 27 are arranged as standard interfaces 80 in the frame element 24, which has the locking element 44, for connecting to an adjacent cassette 12.
[0147] Possible welded edges 136 for connecting to adjacent cassettes 10, 11, 12, 13, 14 are identified in
[0148] In
[0149] Positioning elements 26 in the form of bores as a standard interface 80 are also arranged in the frame element 24. Thus a simple and reproducible positioning of the side wall 132 is possible during the construction of the treatment module 100. Optionally, embossed portions, recesses, stamped-out portions or the like can also be provided instead of or in addition to bores.
[0150] In
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[0152] The guide element 170 has on the inside a slot 172 which makes it possible to weld the guide element 170 fixedly at the installation site 210. A notch 174 is arranged at the free end of the guide element 170 on the outer face, a welded seam also being able to be applied in said notch. In this manner, it can be achieved that a welded seam can be applied in a region which does not hinder a relative movement between the guide element 170 and the bearing foot 160.
[0153]
[0154] In the exemplary embodiment of
[0155] The embossed portions 30 are provided as a further standard interface 86 in the form of grooves running transversely on the main surface 16 of the cassette 10 for positioning inner walls 110, 111 of the inner housing 102. Upright inner walls 110, 111 can engage in the embossed portions 30 and can be fixed laterally thereby. The embossed portions 30 can be configured to be raised or recessed. In this regard, elements to be positioned adjacent to one another are configured in a complementary manner thereto. Embossed portions can be configured as channels/webs, or even round or angled, or can be configured as grooves.
[0156] A bottom wall 130 can have, for example as a standard interface 86 for an inner wall 110, an embossed portion 30 in a main surface 16 of the cassette 10 for the insertion of the inner wall 110. Thus a simpler assembly of the inner elements 110 of the treatment module 100 can be implemented. Alternatively or additionally, further positioning elements 26 such as bores, circular or rectangular raised portions or depressions can also be provided for positioning inner walls 110, 111. In the bottom wall 130 in
[0157] In
[0158] The adjacent cassettes 12 can be connected, for example, along the joining seams 118 by means of at least one of the following joining methods: riveting, screwing, clinching, welding, in particular resistance welding or the like. To this end, the frame elements 24 of the individual cassettes 12 can have positioning elements 26 which in the case of joined-together cassettes 12 can be configured in a complementary manner to one another and, for example, interlock or have identical bores for connecting to rivets.
[0159]
[0160] The surface elements 104, 105, 106, 107, 108 joined from individual prefabricated cassettes 10, 11, 12, 13, 14 are configured in the form of a bottom wall 130, two side walls 132 and a top wall 134 and inner walls 110, 111. The two side walls 132 are arranged on the strip 20, 82 of the bottom wall 130 and welded from the inner face of the housing 102. The top wall 134 is positioned on the two side walls 132. The outer cladding elements 114 of the outer housing 112 are partially removed in order to identify more clearly the details of the inner housing 102.
[0161] Inner walls 110, 111 are arranged with filter inserts 34 or with nozzle outlets 41 in embossed portions 30 of the bottom wall 130.
[0162] An advantageous insulation of the treatment module 100 in
[0163] In
[0164] A side wall 132 is dimensioned by way of example. The side wall 132 consists of a surface element 106 which has a longitudinal extent 140 and a transverse extent 142. The surface element 106 is joined from five similar cassettes 12 with the same cassette width 90 and one cassette 13 with a smaller cassette width 92. This results in the longitudinal extent 140 of the surface element 106, whilst the transverse extent 142 results from the cassette length 94 of a cassette 12.
[0165] The bottom wall 130 and top wall 134 are similarly configured in a modular manner from prefabricated cassettes 10, 14. In this case, the transverse extent 144 of the surface elements 104, 108 results from the double cassette length 96 of the cassettes 10, 14 since in each case two cassettes 10, 14 are joined together transversely to the longitudinal direction L along the joining seam 118. The longitudinal extent 140 of the bottom wall 130 and the top wall 134 in this example is equal to the longitudinal extent 140 of the side walls 132, so that the front side and rear side of the treatment module 100 in the longitudinal direction L terminate at the same point. Optionally, the longitudinal extent of the individual surface elements 104, 105, 106, 107, 108 can be different. Preferably, the longitudinal extents of the surface elements 104, 105, 106, 107, 108 of connection modules can be configured in a complementary manner thereto.
[0166]
[0167] Advantageously thermally decoupled holders 116, in particular suspension rails 116 for outer cladding elements 114, can be arranged on the inner housing 102 of the treatment module 100. These suspension rails 116 serve for receiving the outer cladding elements 114 which remain in situ and do not move in spite of possible thermally induced movements of the inner housing 102. Moreover, the outer cladding elements 114 are not negatively affected by high temperatures of the inner housing 102 which might occur.
[0168] Suspension rails 116 which are perforated and thermally decoupled by insulating material 74, such as for example glass fiber material, for the outer cladding 114 advantageously permit the thermal decoupling of the outer housing 112 of the treatment module 100. The suspension rails 116 can be slidably mounted so that an inner wall of the inner housing 102 of the treatment module 100 can expand without displacing the suspension rails 116 and thus the outer wall. These measures advantageously lead to less heat transfer and fewer heat losses.
[0169] Side wall cassettes 12 can be filled with insulation 76, for example over a depth of 70 mm to 80 mm, which corresponds to a typical depth of the frame elements 24 of the cassettes 12. Optionally, a further layer of insulation (not shown) can also be provided between the suspension rails 116. Holders 117 for receiving the suspension rails 116 are attached by means of rivets 88 to the cassettes 12, wherein insulating material 74, such as for example glass fiber material, for the thermal decoupling of the holder 117 from the inner housing 102 is arranged between the holder 117 and the cassette 12. The interior 128 of the inner housing 102 is marked in
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[0172] The insulating material 74 is arranged between the cassette 14 and the holder with the rivets 88, not denoted further, so that the thermal bridge is interrupted. The insulating material 74 is, for example, glass fiber material or the like. In this embodiment, heat distortion can be compensated by slots in the outer cladding elements 114. Further insulating material, not denoted further, having a greater thickness, for example 80 mm, is arranged in the cavity of the outer cladding elements 114. Similarly, further insulating material, having a greater thickness, for example 80 mm, can be arranged in the cavity of the cassette 14. It is advantageous if the outer cladding elements 114, as shown in
[0173]
[0174] The inner wall 110, which can be formed as a single cassette wall 40 which is advantageously made up of cassettes 11 of the same dimension as the corresponding side walls 132 of the treatment module 100, is provided for receiving one or more filter frames 32, wherein filter inserts 34 are fixed or fixable by means of clamps 36, 38 in the filter frame 32. The cassette wall 40 in
[0175] The filter inserts can be fixed in the filter frame 32 in each case by a plurality of clamps 36, as shown in particular in
[0176] In this manner, it is advantageously possible to use a universal filter frame 32. As a result, a counter frame can advantageously be dispensed with on the filter insert 34. Such an integrated fastening mechanism without a counter frame for filter inserts 34 can advantageously make it possible to use different filter sizes. The universal filter frame 32 with embossed portions can receive, for example, small filter inserts which are clamped from an inner face of the cassette wall 40 by clamps 38, whilst large filter inserts 34 can be clamped from an outer face by clamps 36.
[0177] In
[0178] In
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[0181] The inner wall 111, which advantageously can be formed as an individual cassette wall 40 from cassettes 13 of the same dimension as the corresponding side walls 132 of the treatment module 100, is provided for receiving one or more nozzles 42. To this end, the inner wall 111 has a plurality of nozzle outlets 41 in the main surface 16 of the cassette wall 40. In this case, the nozzle outlets 41 are arranged only on every second cassette 13, according to the arrangement of the filter inserts 34 in the cassettes 11.
[0182] As can be identified in
[0183] In this manner, it is advantageously possible to carry out a required change of the nozzles 42 more rapidly and without the use of tools. Thus it is possible to install a nozzle without the use of tools by means of cassettes 10 with integrated holders 43 and locking.
[0184]
[0185] The additional thermal decoupling of the door segment 50 can advantageously be implemented by a divided door frame 54 with an additional sealing lip 58, for example made of glass fiber material, a two-part thermally decoupled door leaf 56, a double seal 59 on the door leaf 56 and a door hinge 52 with an adjustable spring mechanism. The intermediate space between the door frame 54 and the door leaf 56 can be advantageously divided by the sealing lip 58 made of glass fiber material. In this manner, it is possible to reduce the heat losses and heat bridges on the door segment 50 and the suspension of the outer cladding 114. An improved seal of the door segment 50 results from an additional spring 55 on the door hinge 52. Thus the contact pressure can be adjusted in a targeted manner so that the door segment 50 is sealingly closed over the entire periphery. Less wear of the door seal 59 occurs since two seals 59 are mounted in the door leaf 56.
[0186]
[0187] The remaining embodiment regarding thermal insulation, sealing and the like can correspond to the embodiment of the door segment 50 of
[0188]
[0189] An integrated docking geometry, in particular a welding frame 122 integrated in a lateral surface element 106, is provided for the assembly of treatment module 100 to treatment module 100, whereby an additional welding frame can be dispensed with for producing a module-module connection. Therefore, more stable edges 124 are present at the connecting joints of the two treatment modules 100. Additional covers in the region of connecting points when connecting treatment module 100 to treatment module 100 can thus be dispensed with.
[0190] The docking geometry integrated in the treatment module 100 facilitates the assembly of treatment module 100 to treatment module 100, in particular when constructed, for example, in situ at the customer's premises.
[0191] Cassettes 12 of the treatment modules 100, which are shown by way of example in
[0192]
[0193] The inner housing 102 of the treatment module 100, which is joined from prefabricated cassettes 12, is surrounded by a thermally decoupled outer housing 112. In particular, in the event of a thermally induced length change, the inner housing 102 is arranged so as to be independently movable in the longitudinal direction L. A thermal compensator 60 in this case is provided for a flexible connection of treatment module 100 to treatment module 100. A telescopic connection 64 serves for connecting at least two outer cladding elements 114.
[0194] The compensator 60, for compensating for thermally induced changes in mechanical dimensions, can be preassembled in the treatment module 100 and screwed from the inner face of the treatment module 100, for example at screwing points 62. This is possible due to the easy accessibility in the treatment module 100. As a result, treatment modules 100 can be joined together in a simpler manner. Thus possibly required maintenance of the compensator 60 can also be carried out more easily. Furthermore, in such an arrangement of the compensator 60 it is possible to avoid a cross-sectional reduction in the channels of the treatment module 100, whereby there is less pressure loss from blown-in air in the treatment module 100.
[0195] A simpler assembly of outer cladding elements 114 can be achieved by means of the telescopic connection 64. As a result, a prefabrication of outer cladding elements 114 and an improved replaceability of damaged cladding parts 114 is possible. Thus cost-intensive work of the installation in situ at the customer's premises can be transferred to the production of the treatment module 100 or treatment tunnel 200.
[0196] The cassettes 12 of the surface elements 106 of the inner housing 102 are filled, as in the exemplary embodiment of
[0197] The compensator 60 which can be configured, for example, from textile fabric is screwed via the screwing points 62 to the cassettes 12 of the two treatment modules 100. The screwing points 62 are accessible during assembly from the interior 128 of the inner housing 102. After connecting the two treatment modules 100, the connecting point of the compensator 60 can be covered and thus protected by a cover plate 138. The cover plate 138 can be fixed via the holder 139 which is arranged on a cassette 12.
[0198]
[0199] An integrated docking geometry, in particular a welding frame 122 integrated in a surface element 104, 105, 106, 107, 108 as shown in
[0200] Due to the integrated welding frame 122, for example, it is possible to dispense with an additional welding frame for the assembly of different treatment modules 100 in an arrangement following one another. In this manner, it is possible to implement a treatment tunnel 200 with successive treatment modules 100 in order to connect different production steps in a suitable manner, for example in a paint shop for vehicle bodies. The modular construction makes it easier to set up the treatment tunnel 200 in a production system in situ at the customer's premises.
[0201]
[0202] In contrast to a top wall 134, a bottom wall 130 has additional elements, not shown in more detail here, such as for example lateral lifting plugs and underside feet. Top walls 134, however, are designed similar to the bottom walls 130 regarding the cassettes 10, 14, 15.
[0203] The cassettes 10, 14, 15 in this exemplary embodiment are arranged within the surface element 104 or 108 with their longitudinal sides 68 transversely to the longitudinal extent 140 and with their transverse sides 66 parallel to the longitudinal extent 140 of the surface element 104 or 108 in some regions. Cassettes 17 are arranged with their transverse sides 66 transversely to the longitudinal extent 140 and with their longitudinal sides 68 parallel to the longitudinal extent 140 of the surface element 104 or 108 in some regions.
[0204] The bottom wall 130 or top wall 134 can be formed from cassettes 10, 14, 15, 17 so that a plurality of cassettes 10, 14, 15, here for example five cassettes 10, 14 and one cassette 15, are joined together on their longitudinal sides to form a composite structure. Such cassettes 10, 14, 15 can be joined together on the narrow sides of the cassettes 10, 14, 15 and form the corresponding bottom wall 130 or top wall 134. The cassettes 10, 14 have the same dimensions, whilst the terminal cassette 15 at the end of the composite structure in this example has a width which is less than the width 90 of the cassettes 10, 14. The cassettes 10, 14, 15 have the same length 94.
[0205] On the narrow sides of the cassettes 10, 14, 15, on one side of the composite structure, two of the cassettes 17 can bear with their longitudinal sides transversely to the cassettes 10, 14, 15 of the composite structure, for example connected via joining seams 119. The transversely located cassettes 17 abut against one another with their narrow sides. Thus only a composite structure of cassettes 10, 14, 15 has to be manufactured, two cassettes 17 being assembled thereon transversely to the cassettes of the composite structure. This advantageously reduces the production time of the bottom wall 130 and top wall 134.
[0206] The bottom view of
[0207] As
[0208] The connection between the transversely located cassettes 17 and the composite structure of cassettes 10, 14, 15 is ideally located in the region of the inner wall 111 or 110 so that both the bottom wall 130 or top wall 134 and the connection to the inner wall can be sealingly welded simply by means of a single continuous welded seam.
[0209]
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[0212] In
[0213] In the second line 504, in particular, production steps are implemented by means of joining, applying cladding and/or insulation. In the third line 506, in particular, production steps are implemented by means of joining surface elements 104, 105, 106, 107, 108, insulating and cladding corner connections 28.
[0214] Advantageously, in the production line 500 according to the invention, cassettes 10, 11, 12, 13, 14 can be manufactured fully automatically on the first line 502. This is particularly advantageous since the cassettes 10, 11, 12, 13, 14 have a similar basic structure in each case for the bottom wall 130, side wall 132, top wall 134 and inner walls 110, 111 and corresponding standard interfaces 80, 82, 84, 86.
[0215] Advantageously, conventional sheet metal processing steps such as stamping, cutting, shearing, bending and reshaping can take place on the first line 502 for manufacturing the cassettes 10, 11, 12, 13, 14. The prefabricated cassettes 10, 11, 12, 13, 14 can then be joined on the second line to form surface elements 104, 105, 106, 107, 108 in the form of the bottom wall 130, side wall 132, top wall 134 and inner walls 110, 111. Cladding elements 114 and/or insulating elements 76 can be attached, whilst the finished surface elements 104, 105, 106, 107, 108 can then be joined together on the third line 503 to form whole treatment modules 100.
[0216] The transport and assembly of the cassettes 10, 11, 12, 13, 14 can be carried out in continuous flow production on transport tracks, for example roller tables, ball tables, brush tables, so that a crane is not required in order to move the parts. The processes are able to be easily automated. A simple assembly of the cassettes 10, 11, 12, 13, 14 is possible by the presence of positioning elements such as bores, embossed portions, raised portions, depressions or stops, i.e. no measurement of the components is required.
REFERENCE NUMERALS
[0217] 10 Cassette [0218] 11 Cassette [0219] 12 Cassette [0220] 13 Cassette [0221] 14 Cassette [0222] 15 Narrow cassette [0223] 16 Main surface [0224] 17 Transverse cassette [0225] 18 Stiffening structure [0226] 20 Support strip [0227] 22 Pressure strip [0228] 24 Frame element [0229] 26 Positioning element [0230] 27 Positioning element [0231] 28 Corner connection [0232] 30 Embossed portion [0233] 32 Filter frame [0234] 34 Filter insert [0235] 36 Clamp [0236] 38 Clamp [0237] 40 Cassette wall [0238] 41 Nozzle outlet [0239] 42 Nozzle [0240] 43 Tongue/groove holder [0241] 44 Locking element [0242] 45 Flange [0243] 46 Recess [0244] 48 Tab [0245] 50 Door segment [0246] 51 Control lever [0247] 52 Door hinge [0248] 53 Adjusting screw [0249] 54 Door frame [0250] 55 Spring [0251] 56 Door leaf [0252] 57 Pressure plate [0253] 58 Seal [0254] 59 Seal [0255] 60 Compensator [0256] 62 Screwing point [0257] 64 Telescopic connection [0258] 66 Transverse side [0259] 68 Longitudinal side [0260] 70 Support element [0261] 72 Recess [0262] 74 Insulating material [0263] 76 Insulation [0264] 78 Connecting element [0265] 80 Standard interface [0266] 82 Standard interface [0267] 84 Standard interface [0268] 86 Standard interface [0269] 88 Rivet [0270] 90 Cassette width in longitudinal direction [0271] 92 Cassette width in longitudinal direction [0272] 94 Cassette length transversely to longitudinal [0273] direction [0274] 96 Cassette length transversely to longitudinal [0275] direction [0276] 98 Slot [0277] 100 Treatment module [0278] 102 Inner housing [0279] 104 Surface element [0280] 105 Surface element [0281] 106 Surface element [0282] 107 Surface element [0283] 108 Surface element [0284] 110 Inner wall [0285] 111 Inner wall [0286] 112 Outer housing [0287] 113 Filter box [0288] 114 Outer cladding element [0289] 115 Cover plate [0290] 116 Suspension rail [0291] 117 Holder for suspension rail [0292] 118 Joining seam [0293] 119 Joining seam [0294] 120 Module-connecting interface [0295] 122 Welding frame [0296] 124 Edge [0297] 126 Telescopic connection [0298] 128 Interior [0299] 130 Bottom wall [0300] 132 Side wall [0301] 134 Top wall [0302] 136 Welded edge [0303] 138 Cover plate [0304] 139 Holder for cover plate [0305] 140 Longitudinal extent [0306] 142 Transverse extent [0307] 144 Transverse extent [0308] 145 Transverse strut [0309] 146 Holder [0310] 147 Connecting shoe [0311] 150 Hot side [0312] 152 Cold side [0313] 160 Bearing foot [0314] 162 Limb [0315] 164 Plate [0316] 166 Opening [0317] 170 Guide element [0318] 172 Slot [0319] 174 Notch [0320] 200 Treatment tunnel [0321] 210 Installation site [0322] 500 Production system [0323] 502 Line [0324] 504 Line [0325] 506 Line