MODULAR FLOOR SYSTEM AND MODULES THEREFOR
20230349171 · 2023-11-02
Inventors
Cpc classification
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A modular raised floor module and raised floor systems constructed therefrom are disclosed. The raised floor module comprising a base floor and a top floor, with a plurality of support pedestals disposed between the base floor and a top floor, wherein the plurality of support pedestals are configured for supporting and leveling the base floor above a bearing surface and for supporting the top floor at a spaced apart relation over the base floor, thereby forming a service space extending between a top face of the base floor and a bottom face of the top floor. The raised floor modules are articulable to one another along their neighboring edges. The base floor can be configured with an inclined surface for draining liquids within the service space towards a liquid collecting portion, for removing liquids from the service space.
Claims
1. A raised floor module comprising a base floor and a top floor, with a plurality of support pedestals disposed between said base floor and a top floor, wherein said plurality of support pedestals are configured for supporting and leveling the base floor above a bearing surface and for supporting said top floor at a spaced apart relation over said base floor, thereby forming a service space extending between a top face of the base floor and a bottom face of the top floor, and wherein said base floor has an inclined surface configured to drain liquids within said service space towards a liquid collecting portion, for removing liquids from said service space.
2. The raised floor module of claim 1, configurable for interacting with neighboring disposed raised floor modules coplanarly detachably attached thereto along common peripheral edges and secured by several support pedestals.
3. The raised floor module of claim 1, wherein one or more of the support pedestals has a top connectivity portion, configured for articulating thereto a column projecting from a top face of the top floor and configured to connect to one or more partition walls.
4. The raised floor module of claim 1, wherein a column is articulated over a support pedestal, said column configurable for modular attaching thereto a variety of utility elements.
5. The raised floor module of claim 1, wherein one or both of the base floor and the top floor of the floor module are configured of one or more coplanar floor tiles.
6. The raised floor module of claim 5, wherein neighboring edges of the floor tiles of the base floor are detachably attachable at conjoining locations to a base floor articulating plate of a support pedestal.
7. The raised floor module of claim 5, wherein the floor tiles of the top floor are laid in one or more receiving frames retaining the floor tiles at their respective position, said one or more receiving frames configured for being supported over a top floor support plate of several support pedestals.
8. The raised floor module of claim 7, wherein neighboring edges of the floor tiles of the top floor are spaced apart by support ribs of the receiving frames, and wherein a width of the support ribs is greater than a width of a partition wall mounted over a top face of the top floor, thus facilitating easy removal of a tile of the top floor.
9. The raised floor module of claim 6, wherein the base floor is configured with latches for detachable articulation with the base floor articulating plate of the support pedestal.
10. The raised floor module of claim 7, wherein the top floor and the receiving frame are configured with latches for detachable articulation with the top floor support plate of the support pedestal.
11. (canceled)
12. The raised floor module of claims 2, 6 and 7, wherein articulation of the raised floor module to a neighboring raised floor module is facilitated by one or more support pedestals, each articulable to both said raised floor modules such that the base floor articulating plate and the top floor support plate of the support pedestals are articulable to the base floor and top floor, respectively, of the neighboring raised floor module.
13. The raised floor module of claim 1, wherein segments of the base floor is configured with a liquid drainage arrangement directing any liquids to a common raised floor module collecting tray.
14. The raised floor module of claim 1, wherein the base floor is made of, or at least has a liquid drainage arrangement, made of, or coated with, a liquid impermeable material.
15. (canceled)
16. (canceled)
17. The raised floor module of claim 1, wherein a top face of the base floor is inclined with respect to a bottom face of the base floor.
18. The raised floor module of claim 1, wherein the top floor is disposed parallel over the base floor.
19. The raised floor module of claim 1, wherein floor tiles of the top floor are independently removable for accessing the service space below.
20. The raised floor module of claim 19, wherein neighboring edges of the floor tiles of the base floor are disposed flush against one another or at an overlapping configuration.
21. (canceled)
22. The raised floor module of claim 1, where partition elements are configurable between the top floor and the bottom floor, dividing the service space into segments.
23. The raised floor module of claim 22, wherein each segment is configured with an independent HVAC unit.
24. (canceled)
25. (canceled)
26. (canceled)
27. The raised floor module of claim 1, wherein the support pedestals are configured with a leveling mechanism rotatably secured by a nut articulated to the base floor articulating plate and configured for height adjustment of the base floor articulating plate from a bottom end of a surface engaging end or through an opening at a top of the support pedestal.
28. (canceled)
29. (canceled)
30. (canceled)
31. The raised floor module of claim 12, wherein the top floor support plate is spaced apart from the base floor articulating plate by a support sleeve.
32. The raised floor module of claim 3, wherein a column is detachably mountable over a support pedestal by one or more support rods, each having one end articulated to the support pedestal and an opposite end articulated to the column.
33. The raised floor module of claim 32, wherein the support rods are slidingly articulated within receiving recesses configured at the support pedestal and at the column, respectively.
34. The raised floor module of claim 32, wherein the support rods are slidingly articulated with the support pedestal and at the column by a dovetail coupling.
35. (canceled)
36. The raised floor module of claim 1 comprising radially extending sectors defined by the receiving frames, each said sector comprising one or more tiles configured to form a hexagonal shape.
37. The raised floor module of claim 1, wherein a top end of the support pedestals is flush with a top surface of the top floor.
38. (canceled)
39. The raised floor module of claim 3, wherein the columns are configured with at least one of the following: a lateral coupling arrangement for coupling thereto one or more utility elements; coupler sheens snugly received through at least a portion of the support pedestal and through at least a portion of a column and used as coupling members; and/or support members disposed within the service space, between a top surface of the base floor and a bottom face of the top floor.
40. (canceled)
41. (canceled)
42. The raised floor module of claim 1 comprising a liquid pump configured to remove from the service space liquids drained to the liquid collecting portion.
43. The raised floor module of claim 1 comprising a sensor unit configured to detect liquids drained to the liquid collecting portion and/or measure environmental and/or operational parameters/conditions associated with the raised floor module and generate measurement data associated therewith.
44. The raised floor module of claim 43 comprising a control unit configured and operable to process the measurement data from the sensor unit and selectively generate responsive control signals for at least one of the following: controlling the one or more environmental and/or operational parameters/conditions; operating a liquid pump for removing liquids from the service space; activating heating or cooling systems; and/or activating a scent sprayer/diffuser.
45. (canceled)
46. A modular raised floor system comprising two or more raised floor modules, each comprising a base floor and a top floor, with a plurality of support pedestals disposed between said base floor and a top floor, wherein said plurality of support pedestals are configured for supporting and leveling the base floor above a bearing surface and for supporting said top floor at a spaced apart relation over said base floor, thereby forming a service space extending between a top face of the base floor and a bottom face of the top floor; and wherein any two raised floor modules are articulable to one another along their neighboring edges, and wherein said base floor has an inclined surface configured to drain liquids within said service space towards a liquid collecting portion, for removing liquids from said service space.
47. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0084] In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0117] Attention is first directed to
[0118] The raised floor module 20 comprises a base floor 22 and a spaced apart top floor 24, giving rise to a service space 26 between a top face 32 of the base floor 22 and a bottom face 34 of the top floor 24. The distance between the base floor 22 and the top floor 24, namely the height of the service space 26, can be any, depending on design configuration and the intended use of the raised floor module 20, as will be explained hereinafter.
[0119] The raised floor module 20 comprises a plurality of support pedestals 40, which in the present example are disposed radially, with several peripheral support pedestals disposed at the periphery of the raised floor module, several intermediate support pedestals, and a central support pedestal. Said support pedestals 40 configured for supporting and leveling the base floor 22 above a bearing surface, such as top face 41 of construction concrete floor (schematically illustrated for example in
[0120] Referring with greater detail to the base floor 22 and the top floor 24, it can be seen that each is composed of a plurality of floor tiles (22a, 22b, . . . 22i of the base floor 22, collectively referred to as 22t; and 24a, 24b, . . . 24i of the top floor 24, collectively referred to as 24t). Additional elements of the raised floor module are illustrated an noticeable also in the remaining FIGS., to which reference is made.
[0121] Noting the hexagonal shape of the raised floor module 20, the floor tiles 22t are isosceles triangles disposed coplanarly, with their respective vertex point facing inwardly towards the center of the hexagon, and wherein side edges 23a and 23b of the neighboring floor tiles 22a and 22b are disposed at a side-to-side arrangement, flush against one another (best seen in
[0122] Each of the floor tiles 22t of the base floor 22 is configured at the respective corners (vertex and base) and at one or more locations along the respective sides, with coupling latches 50 with a downward facing anchoring hook (best seen in
[0123] As for the floor tiles 24t of the top floor 24, these are composed of equilateral triangles 54 and isosceles trapezoids 56, giving rise to a triangular shape complimentary with the isosceles triangular shape of the floor tiles 22t of the base floor 22. The trapezoids 56 are configured with several (two in the example) air intake/outlet ports 60 which in turn are connectable to air intake and outlet conduits 62 (
[0124] Whilst the floor tiles 22t of the base floor 22 are disposed at a side-to-side flush configuration, the floor tiles 24t of the top floor 24, namely the equilateral triangles 54 and isosceles trapezoids 56 are configured at their bottom face with a peripheral anchor latch in the form of a rim 65, wherein the top floor tiles 24t are fitted for laying over a receiving frame 66a and 66b respectively, retaining the top floor tiles at their respective position. The receiving frames 66a and 66b are made of strong, rigid material and are each configured with a peripheral supporting recess 70 for receiving and supporting the peripheral anchor latch (rim) 65 of the top floor tiles 24t by an articulating openings 67 disposed at the respective ends of each frame and at some center locations, as will be discussed herein after. In turn, as will be explained hereinafter, the receiving frames 66a and 66b are supported over a top floor support plate of several support pedestals 40. In the illustrated example, the top floor tiles 54 and 56 bear over two receiving frames 66a and 66b, however it is appreciated that a uniform receiving frame can be configured(not shown), and even more so, a uniform receiving frame can be configured for supporting all the tiles of a top floor (not shown).
[0125] It is noted that the base floor 22 and the top floor 24, namely the respective floor tiles 22t and 24t can be made of any rigid, durable material, such as polymeric material, metals, wood, composite materials and combinations thereof. Advantageously, the base floor 22 and the top floor 24 are made of liquid impermeable material. Furthermore, the top face of the top floor tiles 24t can be finished or can be coated by a finishing later. A finishing layer can be, by way of example, parquet, laminated material, carpeting, mineral coatings, etc.
[0126] Depending on the intended use of the raised floor module, its size and shape, the raised floor module can be used as a whole, without portioning, or it can be partitioned into segments. Such segments can extend at a single raised floor module or at a modular raised floor system comprising several raised floor module coextending and coplanarly attached to one another (
[0127] The partition elements 74 are thin boards supported within receiving slots 76 and 78 at the bottom surface of the top floor 24 and top surface of the base floor 22, respectively. The partition elements 74 can be uniform boards or composed of two coplanar boards (74a and 74b) configured with one or more weakened, knock-out portions 80a and 80b, for creating one or more openings, for transferring cables, wiring and piping between neighboring segments (71 in
[0128] Further attention is now directed to the support pedestal 40, its assembly and how it functions. As can be seen, best in the exploded view of
[0129] A plurality of spacers 113 are provided, for introducing into gaps between a top face of the floor articulating plate 100 and a bottom face of the sleeve 90 (at the event that such a space is not occupied by a coupling latch 50 of a floor tile 22t.
[0130] The inside walls 106 of the nut portion 102 are hexagonal too and are configured for receiving and arresting a nut 110 in a snug, motion-free fashion. A threaded rod 112 is screw received through the nut 110, the rod 112 configured with a surface engaging end 116 at a bottom end thereof, and a polygonal manipulating head 119 projecting through the nut portion 102, though within the sleeve 90.
[0131] A top floor support plate 120, in the form of a hexagonal ring has a cross section corresponding with that of the sleeve 90, and is configured with six openings 122 corresponding with longitudinal coupling grooves 94 of sleeve 90. A cover member 124 is provided with six engaging legs 126 corresponding with longitudinal coupling grooves 94 of sleeve 90 and with openings 122, whereby the cover 124 can be snapped to cover the top of plate 120. A plurality of spacers 122 are provided, for introducing into gaps between a top face of the top floor support plate 120 and a bottom face of the cover member 124 (at the event that such a space is not occupied by a coupling latch 65 of a receiving frame 66a or 66b.
[0132] In use, it is first desired to level the base floor 22 above a bearing surface, such as top face 41 of construction concrete floor (schematically illustrated for example in
[0133] Once the base floor 22 is erected, the service space 26 is constructed with any HVAC system and air treating unit, as well as ductwork, cabling and wiring, though well it is appreciated that the service space 26 is fully accessible through the top floor at any time.
[0134] Then, the receiving frames 66a and 66b are positioned and articulated to the support pedestals 40, by positioning openings 67 of the receiving frames 66a and 66b over the top surface of ring 120. Now, if no column is to be erected from the support pedestal 40, than the receiving frames 66a and 66b are articulated to the support pedestal 40 by legs 126 of the cover member snappingly introduced coaxially through the receiving frames 66a and 66b, the ring 10 and the sleeve 90. However, at the event that a column (e.g. columns 140), then a plurality of coupling sheens 144 are used (seen in
[0135] Once the columns 140 are erect and stabilized, partition walls 150 can be articulated to the columns 140, by a plurality of wall couplers 154 fixedly engageable within the longitudinal coupling grooves 146 of the column 140, and the partition wall can be secured thereto. A top cover 148 can be fitted over the top of the column 140.
[0136] Further, any one or more utility elements can be fixed to or on the columns 140, such as storage units, shelving, tables, seats, electric wiring, telecom systems and wiring, HVAC elements (e.g. air outlet ports, air intake ports, all extending through the hollow column), lighting, fluid flow lines, etc., whereby any port (electrical, telecom, etc.) can be fitted at the longitudinal open face 145. For example, a column can carry one or more electric sockets (182 in
[0137] It is further noted that the thickness of a partition wall 150 substantially does not exceed the thickness of a receiving frame, whereby any floor tile 24t (namely tiles 54 and 56) can be easily placed/removed without the wall posing an obstacle.
[0138] Further examples of employing a raised floor module and of modular raised floor systems are disclosed in
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[0140] The example of
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[0147] In some embodiments the triangular and trapezoidal portions, 54 and 56 respectively, of at least some of the top floor tiles 24q are configured to form a unitary generally rectangular-shape floor tile i.e., forming an integral continuous floor tile 24q extending from the free vertex 4a to the outermost bas 4b. In this specific and non-limiting example, the raised floor module 88 comprises six (6) top floor tiles 24q, thereby forming a hexagonal-shaped floor module. It is however noted that in possible embodiments the top floor 24 of the raised floor module 88 can be configured to include more (or less) than six (6) top floor tiles 24q.
[0148] The base floor 22 of the raised floor module 88 comprises a polygonal-shaped central base component 45, and a plurality of peripheral trapezoidal base components 43, wherein each trapezoidal base component 43 extends outwardly from a respective edge of the central base component 45. In this example the central base component 45 is a hexagonally-shaped element assembled substantially parallel to, and overlapping with, the triangular portions 54 the six (6) top floor tiles 24q of the top floor 24.
[0149] The central and peripheral base components, 43 and 45, are configured to attach (e.g., by screws) to a plurality of support members 46. Each vertex of the central base component 45 can be configured to attach to a respective support member 46, an additional base floor support members 46 can be attached at a center of the central base component 45. Each peripheral trapezoidal base components 43 can be attached to two of the support members 46 at the vertices of the respective edge of the central base component 45 from which the peripheral trapezoidal base components 43 outwardly extends, and to three other support members 46 distributed along its outermost edge. In this example, two of the support members 46 are attached to the vertices of the outermost edge of the trapezoidal base components 43, and a third support member 46 is attached to a midpoint thereof. In this configuration each peripheral trapezoidal base component 43 shares two of its support members 46 at the vertices of each of its sides with another one of the trapezoidal base components 43.
[0150] Each top floor tile 24q is configured to snugly fit in a respective triangular-shaped opening 88p formed by three respective receiving frame portions 42. As better seen in
[0151] With reference to
[0152] As also seen in
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[0154] As also seen in
[0155] The central surface 45e of the central base component 45 is configured to form in some embodiments a central socket 45c configured to receive one of the support members 46. Optionally, but in some embodiments preferably, a liquid pump 45p is provided to remove the liquids drained to the central surface 45e of the central base component 45. A liquid sensor 45s can be used for controlled activation of the liquid pump 45p whenever drained liquids are thereby detected at the central surface 45e of the central base component 45, and/or whenever the level of the drained liquids in greater than some predefined acceptable liquid level.
[0156] As also seen in
[0157] Each vertex of the central base component 45 comprises in some embodiments a partial socket 45k configured to form a full socket when mated with partial sockets 43k of two peripheral trapezoidal base components 43 for receiving and holding a respective support member 46 thereinside. Each support member 46 can be engaged with a respective threaded rod 112 for leveling the raised floor module 88, as will be explained hereinbelow in details.
[0158] The support sleeve 90 may have a vertical 90g for passage of wires, cables, conduits, and suchlike therethrough, from the base floor 22 to the top floor 24. In some embodiments the support sleeves 90 are provided with such preformed opening(s) 90g, while in other possible embodiments the support sleeves are provided with cut lines (not shown) configured for fast and easy removal of some portion thereof for onsite formation of the opening(s) 90g, whenever needed, during the constructions of the raised floor module 88.
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[0161] In some embodiments at least some, or all, of the raised floor modules 88 comprises a sensor unit 45s′ are a communication module 45m (with or without the liquid pump 45p). In possible embodiments, the sensor unit 45s′ comprises at least one of a liquid sensor (45s in
[0162] The control unit 91 can utilize a communication interface 91f, one or more processors 91p and memories 91r, configured and operable to receive and process signals/data from the communication modules 45m of the raised floor modules 88, issue alerts if irregular measurement signals/data are received from one or more the sensor units 45s′, present related status/conditions data on a display device (not shown), and or generate respective control signals to activate one or more of the liquid pumps, adjust heating/cooling (not shown), ventilation (not shown), and/or fragrance/scent sprayer/diffuser, according to the measurement data received from one or more of the sensor units 45s′.