Automated Gun Barrel Cleaning System and Method Thereof
20230358497 · 2023-11-09
Inventors
Cpc classification
F41A29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41A29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is an automated gun barrel cleaning system (100) and a method thereof for straight hollow cylindrical objects, preferably gun barrels. The system (100) enables scrubbing, mopping, lubrication and wiping of the gun barrel without the need to remove the cleaning device out of the gun barrel during cleaning and to replace the brush or mopping/wiping cloth. The method of cleaning provides a time-stamped cleaning data to monitor the condition of the gun barrel and to estimate quality and effective service life of the gun barrel. The system (100) comprises of a cleaning device 102 connected to a main controller unit 106 wherein the cleaning device 102 includes drive wheel assembly 210, a driven wheel assembly 240, a spray nozzle assembly 260, a vision system 270 and a cleaning assembly 220 providing controlled scrubbing, mopping and wiping functions with controlled supply of pressurized cleaning agent and lubricant oil.
Claims
1. An automated system 100 for inspection and cleaning of straight hollow cylindrical objects, the system 100 consisting of: a robotic inspection and cleaning device 102 connected to a main controller unit 106 providing means of command and control of the cleaning device 102; the robotic inspection and cleaning device 102 comprising: a drive wheel assembly 210 biased towards one end of the cleaning device 102 and fitted within a casing 215, the drive wheel assembly 210 driven by an electrical motor controlled and operated by the main controller unit 106, the drive wheel assembly 210 having a twisted wheel with outer rim in contact with inner wall of the gun barrel, for driving the cleaning device 102 linearly along the length of gun barrel while rotating spirally on its own axis; a driven wheel assembly 240 biased towards other end of the cleaning device 102 and fitted within the casing 215, the driven wheel assembly 240 having a twisted wheel with outer rim thereof in contact with inner wall of the gun barrel; a spray nozzle assembly 260 attached next to the driven wheel assembly 240 and operably connected to the main controller unit 106; the spray nozzle assembly 260 having a plurality of outlet spray nozzles 820 mounted radially on a spray nozzle manifold 810 and fitted with an inlet connector 830 for receiving a cleaning liquid and a lubricating oil respectively from an externally fitted cleaning liquid reservoir C and a lubricating oil reservoir L; a vision system 270 attached to the front end of the cleaning device 102 and operably connected to the main controller unit 106, the vision system fitted with a means for capturing images and real time video footage of inner wall of gun barrel; and a cleaning assembly 220, characterized in that, the cleaning assembly 220 consists of: a scrubbing unit 220s and a mopping unit 220 m loosely coupled on a slider unit 350 and mounted coaxially with respect to the cleaning device 102 on a mounting bracket 360a and 360b respectively, wherein the scrubbing unit 220s is operably connected to a jagging subassembly 370 for a controlled reciprocating action thereof; and a wiping unit 220w biased to the other end of cleaning device 102 and attached next to the spray nozzle assembly 260 wherein the mopping brush heads and wiping brush heads 680 are covered by a detachable cloth cap 710; and each of the scrubbing unit 220s, the mopping unit 220m and the wiping unit 220w is having: a brush unit mounting bracket 530 mounted on a hollow shaft 620 having a sliding element 630 and a slotted disk cam 610a and 610b attached to either sides thereof; a plurality of brush units 540, each brush unit from the plurality of brush units 540 mounted on the sliding element 630 by means of a slider pin 660 and a guiding pin 640; and a brush actuation motor 510 and a reduction gear train 520 mounted on other side of the brush unit mounting bracket 530, wherein the brush unit 540 corresponding to a specific operation selected from scrubbing, mopping and wiping is radially opened and closed with respect to axis of the cleaning device 120 by sliding motion of the brush unit 540 with respect to the direction of rotation of the slotted disk cam 610a and 610b.
2. The system 100 as claimed in claim 1, wherein the robotic inspection and cleaning device 102 is a cylindrically shaped vehicle body.
3. The system 100 as claimed in claim 1, wherein the main controller unit 106 consists of a microcontroller; a main computer having a central processing module, a graphical processing module, a memory storage module; and a means of graphical user interface to select the switching, speed controlling and overall programming of the inspection and cleaning operations of the cleaning device 102.
4. The system 100 as claimed in claim 1, wherein outer rim of the wheels of the drive wheel assembly 210 and the driven wheel assembly 240 are in contact with the inner wall of gun barrel in case of smooth bore gun barrel and engaged in the grooves in case of riffled bore gun barrel.
5. The system 100 as claimed in claim 1, wherein the angle of twist of the wheel of the drive wheel assembly 210 and the driven wheel assembly 240 is adjusted to the length of gun barrel in case of smooth bore and is matched with the angle of twist of the riffling in case of riffled bore gun barrel.
6. The system 100 as claimed in claim 1, wherein the detachable cloth cap 710 is a disposable lint free stretchable cloth cap made up of a stretchable oil and liquid absorbing material.
7. The system 100 as claimed in claim 1, wherein the jagging subassembly 370 comprises of a jagging frame 330 connected to a jagging motor 310 through a connecting rod 320 and connected to the mounting bracket 360a through a plurality of connecting members 340.
8. A method for inspection and cleaning of straight hollow cylindrical objects, preferably a gun barrel, for generating a time-stamped cleaning data to monitor the condition of the gun barrel and to estimate quality and effective service life of the gun barrel, the method comprising the steps of: connecting the cleaning device 102 to a main control unit 106 and inserting inside the gun barrel; powering ON a drive assembly 102 to drive the cleaning device 102 linearly along the length of gun barrel while rotating spirally on the own axis thereof and acquiring a plurality of pre-cleaning images of an inner wall of the gun barrel at plurality of sections travelled by the cleaning device 102; simultaneously spraying a pressurized cleaning liquid radially on the inner wall of the gun barrel; storing the pre-cleaning images in a memory storage module of a main computer of the main controller unit 106. opening a plurality of brush units 540 of a scrubbing unit 220s to press radially to the inner wall of the gun barrel and linearly reciprocating the scrubbing unit 220s at a high frequency for wet scrubbing of the inner wall of the gun barrel to remove the sludge; spraying a pressurized lubricant oil radially on inner wall of the gun barrel by linearly driving the cleaning device 102 inside the gun barrel; opening a plurality of brush units 540 of a wiping unit 220w and a mopping unit 220m, along with the lint free stretchable cloth cap 710, to press radially to the inner wall of the gun barrel for mopping the sludge and wiping the excess lubricating oil, wherein the mopping and wiping is achieved by a twisted linear motion of the cleaning device 102; acquiring a plurality of post-cleaning images of inner wall of the gun barrel, at plurality of sections travelled by the cleaning device 102, by driving the cleaning device 102 inside the gun barrel linearly along the length of gun barrel while rotating spirally on the own axis thereof; storing the post-cleaning images in the memory storage module of the main computer; analyzing and processing the pre-cleaning and post cleaning images and deriving the cleaning performance with a central processing module and a graphical processing module of the main computer to detect uncleaned patches; generating a selective cleaning sequence of scrubbing, mopping and wiping to clean the uncleaned patches; and generating a report of cleaning operation to provide cleaning status of barrel and indicate the presence of any surface anomaly on the inner wall of the gun barrel.
9. The method as claimed in claim 7, wherein the cleaning device 102 is drived inside the gun barrel with a drive wheel assembly 210 and a driven wheel assembly 240 biased towards either ends of the cleaning device 102, the drive wheel assembly 210 driven by an electrical motor and controlled by the main controller unit 106, the drive wheel assembly 210 and the driven wheel assembly 240 having a twisted wheel with an outer rim in contact with inner wall of the gun barrel in case of smooth bore gun barrel and engaged in the grooves in case of riffled bore gun barrel.
10. The method as claimed in claim 7, wherein the images of inner wall of the gun barrel are captured by a vision system 270 attached to the front end of the cleaning device 102 and operably connected to the main controller unit 106, wherein the vision system 270 is fitted with a means for capturing images and real time video footage of inner wall of the gun barrel.
11. The method as claimed in claim 7, wherein the pressurized cleaning liquid and the pressurized lubricant oil is sprayed by means of a spray nozzle assembly 260 of the cleaning device 102;
12. The method as claimed in claim 7, wherein the cleaning liquid is pumped from an external cleaning liquid reservoir C via a tubing to a solenoid valve controlled by a pump and valve controller, and further fed to the spray nozzle assembly 260.
13. The method as claimed in claim 7, wherein the lubricating liquid is pumped from an external lubricating oil reservoir L via a tubing to a solenoid valve controlled by a pump and valve controller, and further fed to the spray nozzle assembly 260.
14. The method as claimed in claim 7, wherein the scrubbing unit 220s is reciprocated by a jagging subassembly 370 controlled by the main controller unit 106.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
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[0034]
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[0036]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0037] The foregoing objects of the invention are accomplished and the problems and shortcomings associated with prior art techniques and approaches are overcome by the present invention described in the present embodiments.
[0038] In order to solve the problems depicted in background and to provide technological solutions for the limitation in prior arts a new smart inspection and cleaning device is proposed. In one of the embodiments of the present disclosure, is automatic inspection and cleaning system that comprises a robotic inspection and cleaning device connected with main control cable to a main controller unit. The robotic inspection and cleaning device is essentially a cylindrically shaped vehicle body comprising a main drive assembly biased towards one end of the said device, a cleaning assembly, of which, one end is attached to the drive assembly, a driven wheel assembly attached to the other end of cleaning assembly, a spray nozzle assembly attached to the device next to the driven wheel assembly, a wiping assembly biased to the other end of device and a vision system attached to the other end of the device. As described above in the background, the gun barrel bore cleaning involves a wet scrubbing to loose-out the combustion residue, carbon and other sediments adhered to bore inner surface, mopping of the loose sludge, short term or long term preservation of gun barrel by applying gun lubricant oil on cleaned barrel surface and wiping off the excess gun lubricant oil in order to protect the barrels bore surface from corrosion.
[0039] The foregoing detailed description of embodiments is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the disclosure, there is shown in the present document example constructions of the disclosure; however, the disclosure is not limited to the specific system/apparatus or method disclosed in the document and the drawings.
[0040] The present disclosure is described in detail with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the drawings to refer various features of the present subject matter.
[0041] In the above accompanying drawings, a non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
[0042] Further, the figures depict various embodiments of the present subject matter for purposes of illustration only. One skilled in the art will readily recognize from the following discussion that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the present subject matter described herein.
[0043] The reference numbers in the accompanying drawings and the corresponding component are listed in the Table below:
TABLE-US-00001 TABLE Ref No: Component 100 Automated gun barrel cleaning system 102 Robotic inspection and cleaning device 104 Main control cable 106 Main controller unit 210 Drive wheel assembly 215 Outer casing 220 Cleaning assembly 220s Scrubbing unit 220m Mopping unit 220w Wiping unit 240 driven wheel assembly 260 Spray nozzle assembly 270 Vision assembly 280 Proximity Sensor 310 Jagging motor 320 Connecting rod 330 Jagging frame 340 Connecting member 350 Slider unit 360a, 360b mounting brackets 370 Jagging subassembly 510 Brush actuation motor 520 Reduction gear train 530 Brush unit mounting bracket 540 Brush unit 610a, 610b Slotted disk cams 620 Hollow shaft 630 Sliding element 640 Guiding pins 650 Sliding slots 660 Slider pins 670 Linear brush bearing 680a, 680b Brush heads 710 Cloth cap 810 Spray nozzle manifold 820 Outlet spray nozzles 830 inlet connector
[0044] Referring to the
[0045] Now referring to
[0046] The drive wheel assembly 210, can essentially be any locomotion arrangement to drive the device 102 inside the bore of gun barrel. The drive assembly 210, can be a wheel assembly driven by electrical motor directly or with a combination of gear train or belt drive or any suitable arrangement known in the art. The description provided hereafter for the drive assembly 210 is just one of the embodiment purposes only. In the current embodiment, the drive assembly 210 comprises of a worm gear and worm wheel gear arrangement, wherein a plurality of worm wheel gears radially spaced apart in equal intervals are engaged on a hollow shaft worm gear. The hollow shaft worm gear is mounted concentrically in the outer casing 215. The plurality of wheels are coupled to each worm wheel gear, and can be rolled by the rotation force transferred from the worm gear. The worm gear is rotated by means of reduction gears driven by an electrical servo motor. The wheels are little protruded out from the outer casing 215, and are arranged in such a way that the outer rim of wheels is in contact with inner wall of gun barrel in case of smooth bore gun barrel and may be engaged in the grooves in case of riffled bore barrel. In both the cases the angle of wheels is kept such a way that the device 102, displaces linearly along the length of barrel while it rotates spirally on its own axis, wherein the angle of twist is adjusted to length of barrel in case of smooth bore and it matches the angle of twist of the riffling in case of riffled barrel while engaged into the grooves. Similar arrangement is proposed for a driven wheel assembly 240 biased towards other end of the cleaning device 102, wherein the driven wheels are just for balancing purpose only and are arranged similar to the arrangement described for drive assembly 210, without the worm and worm wheel gears.
[0047] The spray nozzle assembly 260 is attached to the device 102 just next to the driven wheel assembly 240. Referring to
[0048] The vision system 270 is attached to the front end of device 102, wherein the vision system comprises of a vision camera and LED lights (not shown explicitly) that provides a means to capture images of inner wall of barrel or record a video or to provide a real time video footage indicating current status of cleaning.
[0049] Now the following section will describe details of the cleaning assembly 220.
[0050] Now following section will describe the construction of the units 220s, 220m and 220w for scrubbing, mopping, and wiping respectively. The scrubbing, mopping, and wiping units (220s, 220m and 220w) are also referred as the scrubbing, mopping, and wiping brush assemblies (220s, 220m and 220w) respectively in the document. The construction of scrubbing, mopping, and wiping units/brush assemblies can be well understood when read along with
[0051]
[0052] Referring to
[0053] The entire cleaning operation is divided in four steps viz, wet scrubbing, mopping, lubrication, and wiping. The first step of cleaning is wet scrubbing. For this the cleaning solution is sprayed radially inside the barrel surface by means of the spray nozzle assembly 260. The cleaning liquid is pumped from external cleaning liquid reservoir C in
[0054] After scrubbing steps comes mopping, lubrication and wiping steps. With a specific arrangement of the mopping brush assembly 220m, the spray nozzle assembly 260 and wiping brush assembly 220w a simultaneous mopping, lubrication and wiping can be achieved.
[0055] The mopping and wiping brush heads 680 in
[0056] Similar to cleaning liquid spray, the gun lubricant oil is pumped from external lubricating oil reservoir L in
[0057] The mopping of sludge and wiping of excess lubricating oil is achieved by opening the mopping and wiping brush units 540, along with the lint free stretchable cloth cap 710, which is strongly pushed against the inner wall of barrel. The mopping and wiping is achieved by a twisted linear motion of device 102, while the mopping and wiping brush unit 540 are radially open and press against inner wall of barrel.
[0058] All the cleaning steps and the cleaning speed can be programmatically set with the help of the main control unit 106 in
[0059] The images captured by the vision system 270 are stored in a memory of the main computer and are used for image processing and image analysis to detect cleaned and uncleaned areas of inner wall of barrel or to identify any surface defects, localize the defect in the barrel and label it with the use of deep learning neural network based image processing module of the graphical processing unit and the central processing unit. The computational neural network based deep leaning modules are trained with a set of image data comprising cleaned and uncleaned images of inner wall of barrel and also sample images of erosion, wear, and surface defects on inner wall of barrel. The trained module provides the means of comparison of cleaned and uncleaned area of inner wall of barrel and also able to detect, identify and localize the surface defects present on inner wall of barrel.
[0060] In a preferred embodiment, the overall automatic inspection and cleaning process flow of the device is explained in conjunction with
[0061] The first cycle of the device 102 rolling inside the barrel is to acquire plurality of images of inner wall of the barrel by the camera at plurality of sections travelled by the device 102, inside the barrel; and simultaneous spraying of cleaning liquid radially on the inner wall of barrel. The images acquired before cleaning are stored in the memory of the main computer.
[0062] Two passes of wet scrubbing along with cleaning liquid spray of entire inner wall of barrel ensure detachment of sludge and removal of combustion residue and other undesirable material from inner wall of the barrel.
[0063] The final pass is for mopping of loose sludge, lubricate and wipe clean the barrel inner wall followed by image acquisition after cleaning.
[0064] The pre cleaning and post cleaning images are then analyzed and processed and the computation of cleaning performance is derived using deep learning and image processing module.
[0065] In case where the image processing detects any uncleaned patch with its localized coordinates, the system intelligently generates a selective cleaning sequence to clean the uncleaned patches inside the barrel. Thus the entire cleaning operation is governed by a closed loop control system.
[0066] The program then can generate the entire report of cleaning operation and provide traceable evidence and cleaning status of barrel and also indicate the presence of any surface anomaly on the inner wall of barrel.
[0067] The time-stamped cleaning data also helps in monitoring the condition of gun barrel to estimate quality and effective service life of gun barrel.
[0068] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the present invention and its practical application, and to thereby enable others skilled in the art to best utilize the present invention and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but such omissions and substitutions are intended to cover the application or implementation without departing from the scope of the claims of the present invention.